Table of Contents
Advertisement
Quick Links
GTR10
Stanleyrailwayproducts
HYDRAULIC
POWER UNIT
WARNING
S
, O
M
AFETY
PERATION AND
AINTENANCE
USER'S MANUAL
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie OR 97267-5698
503-659-5660
©
Copyright
2005, The Stanley Works
FAX 503-652-1780
OPS/MAINT USA
www.stanley-hydraulic-tools.com
65279 10/2005 Ver 2
Advertisement
Table of Contents
Related Manuals for Stanley GTR10
Summary of Contents for Stanley GTR10
- Page 1 GTR10 Stanleyrailwayproducts HYDRAULIC POWER UNIT WARNING AFETY PERATION AND AINTENANCE USER’S MANUAL Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267-5698 503-659-5660 © Copyright 2005, The Stanley Works FAX 503-652-1780 OPS/MAINT USA www.stanley-hydraulic-tools.com 65279 10/2005 Ver 2...
-
Page 3: Table Of Contents
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certifi ed dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative. -
Page 4: Safety Symbols
SAFETY SYMBOLS Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip- ment. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. -
Page 5: Safety Precautions
In addition to this manual, read and understand safety and operating instructions in the Engine Operation Manual furnished with the power unit. The GTR10 Hydraulic Power Unit will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the Power Unit. -
Page 6: Tool Stickers & Tags
TOOL STICKERS & TAGS 59126 Power Unit Dash Decal 65278 Single Circuit Decal DANGER CHOKE PULL TO START Stanleyrailwayproducts PUSH TO RUN 59126 65278... -
Page 7: Hydraulic Hose Requirements
HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydrau- lic Tools. DO NOT REMOVE THESE TAGS. -
Page 8: Htma Requirements
HTMA REQUIREMENTS TOOL CATEGORY HYDRAULIC SYSTEM REQUIREMENTS TYPE I TYPEII TYPEIII TYPE RR FLOW RATE 4-6 gpm 7-9 gpm 11-13 gpm 9-10.5 gpm (15-23 lpm) (26-34 lpm) (42-49 lpm) (34-40 lpm) TOOL OPERATING PRESSURE 2000 psi 2000 psi 2000 psi 2000 psi (at the power supply outlet) (138 bar) -
Page 9: Operation
1. ENGINE CRANKCASE OIL LEVEL growth that may occur in cool operating hydraulic circuits. These fl uids are recommended by Stanley. Other fl uids Always check the oil level before starting the engine. Make that meet or exceed the specifi cations of these fl uids may sure the oil level is at the FULL MARK on the dipstick. - Page 10 OPERATION fi gure 2. Quick disconnect couplings and hose fi ttings are CONTROL PANEL selected so that additional fi ttings such as reducer or adapter fi ttings are not required. If adapter fi ttings are used, they must be approved steel hy- RETURN PRESSURE draulic fi...
- Page 11 OPERATION At times it may be neccessary to reset the controller. This CONTROLS could happen if a fault occurs in the controller. For ex- ample, excessive engine speed. If a fault does occur the power unit will return to an idle and the operator will have This unit is equipped with an advanced proportional engine no control of the unit.
- Page 12 OPERATION When fi nished operating the tool, move the fl ow selector switch to the OFF position. FOR 10 GPM OPERATION For 10 gpm operation, select mode of operation with the Throttle Control Switch, either auto-idle-on or the auto-idle- off position. Move the fl ow selector switch to the 10 gpm position.
-
Page 13: Routine Maintenance
ROUTINE MAINTENANCE ENGINE MAINTENANCE • Each day, check hydraulic lines and fi ttings for leaks, kinks, etc. Do not use your hand to perform this check. Follow the maintenance schedule and general maintenance instructions in the engine maintenance and operation •... -
Page 14: Programmable Controller
The controller is software programmable and has no manual adjustments. FAULT CODES The Stanley controller is capable of identifying certain fault conditions and alerting the user to them. A fl ashing LED indicates the fault conditions. The current fault code list is shown on the following page. -
Page 15: Fault Codes
CODE FAULT SHUTDOWN CORRECTIVE ACTION APECS unit not calibrated Have engine serviced by an Authorized Stanley Dealer. Engine speed excessive Have engine serviced by an Authorized Stanley Dealer. Engine speed unusually low Have engine serviced by an Authorized Stanley Dealer. -
Page 16: Testing & Troubleshooting
1. Set the fl ow selector switch to the OFF (center) position. 2. Set the throttle control switch to AUTO-OFF position. 3. Connect the Stanley Circuit Tester across two hose ends (where the tool would normally be connected). 4. Fully open the tester restrictor valve (counterclockwise). - Page 17 TROUBLESHOOTING PROBLEM CAUSE REMEDY Engine will not start. Flow selector switch not in the Make sure the fl ow selector switch is in OFF position. the OFF position when starting. Battery not connected. Attach battery cables, check wires. Weak battery. Test battery, charge or replace.
-
Page 18: Specifications
SPECIFICATIONS Engine: ................................18 hp Briggs Capacity ..................One 5 gpm/19 lpm Circuit or One 10 gpm/38 lpm Circuit Length: ................................36 in. / 91.4 cm Width: ................................23 in: / 58.4 cm Height: ................................29.5 in. / 74.9cm Weight (Wet): Single Circuit Briggs ....................330 lbs / 149.6 kg Fuel Tank Capacity: ............................ -
Page 19: Parts Lists & Illustrations
FIGURE 1. BRIGGS ENGINE ASSEMBLY... -
Page 20: Briggs Engine Parts List
FIGURE 1. BRIGGS ENGINE PARTS LIST Item Item Part No. Description Part No. Description 60920 Grommet 36150 Muffl er 59078 Fuel Tank 36151 Heat Shield 04303 Battery 36152 Screw, Hex Washer 60921 Battery Cover 59007 Briggs Engine 15476 Capscrew, 1/4-20 x 3/4 56656 Coupling 65058... -
Page 21: Frame Parts (Fig. 2)
FIGURE 2. FRAME PARTS RECEPTACLE ASSY-64942 TO STARTER SOLENOID 12 VOLT ACCESSORY NOT EQUIPPED ON ALL MODELS. AVAILABLE AS AN ADD-ON GROUND 25 Amp FUSE BLACK * IF ADDING 12 VOLT ACCESSORY, CUT AWAY LABEL AND PUNCH THROUGH DASH PANEL 12-VOLT RECEPTACLE Item Part No. -
Page 22: Hoses, Fittings & Clamps (Fig. 3)
FIGURE 3. HOSES, FITTINGS & CLAMPS ITEM DESCRIPTION 59130 Manifold Assy, Single Circuit 59104 Hose Barb, 3/4 in. Hose x 3/4 in. Pipe 62199 Hose Clamp Elbow, 45° Straight Thread 350000 02773 Adapter 58569 Elbow, 90° 58943 Hose Connector, Straight Thread 350104 40364 Elbow, 45°... -
Page 23: Wiring Diagram - Main Power Unit
FIGURE 4B. MAIN POWER UNIT WIRING HARNESS HARNESS P/N 65147 THROTTLE CONTROL SWITCH (NOTE: PLUG BEHIND SWITCH WITH BLUE & YELLOW WIRES GOES TO SWITCH ON TOP) FLOW CONTROL SWITCH HOUR METER DIRECTIONAL VALVE START SWITCH BLACK MANIFOLD ASSY TO STARTER PRESSURE SWITCH SOLENOID PLUG TO... -
Page 24: Warranty
fi rst retail purchaser, or for a period of 2 years from the shipping date from Stanley, whichever period expires fi rst, to be free of defects in material and/or workmanship at the time of delivery, and will, at its option, repair or replace any tool or part of a tool, or new part, which is found upon examination by a Stanley authorized service outlet or by Stanley’s factory in Milwaukie, Oregon to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP. - Page 25 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 503-659-5660 / Fax 503-652-1780 www.stanley-hydraulic-tools.com...