Elbow Dimensions; Equivalent Length Of Fittings; Dimensions; Combustion Air Intake And Vent Connection Size At Furnace (All Models) - Johnson Controls TM9T Series Installation Manual

A
STANDARD ELBOW
FIGURE 23: Dimensions
TABLE 9: Elbow Dimensions
Elbow
2" Standard
3" Standard
2" Sweep
3" Sweep
Dimensions are those required in Standard ASTM D-3311.
TABLE 10: Equivalent Length of Fittings
Fitting
2" 90° sweep elbow
2" 45° sweep elbow
2" 90° standard elbow
2" 45° standard elbow
3" 90° sweep elbow
3" 45° sweep elbow
3" 90° standard elbow
3" 45° standard elbow
4" 90° elbow (sweep or standard)
4" 45° elbow (sweep or standard)
2" corrugated connector
3" corrugated connector
4" corrugated connector
Example:
An 80,000 BTUH furnace requires 32 feet of pipe and five 90º elbows.
Using 2" pipe and standard elbows, the total equivalent length will be:
32 feet of 2" pipe =
5 - 90º standard 2" elbows = (5 x 7) =
Total =
This exceeds the 65 foot maximum equivalent length of 2" pipe allowed
for that model and is thus not acceptable.
By using sweep elbows, the total equivalent length will be:
32 feet of 2" pipe =
5 - 90º sweep 2" elbows = (5 x 5) =
Total =
This is less than the 65 foot maximum equivalent length of 2" pipe
allowed for that model and is thus acceptable.
Alternatively, using 3" pipe and standard elbows, the total equivalent
length will be:
32 feet of 3" pipe =
5 - 90º standard 3" elbows = (5 x 7) =
Total =
Johnson Controls Ducted Systems
A
LONG (SWEEP) ELBOW
"A" Dimension
2-5/16"
3-1/16"
3-1/4"
4-1/16"
Equivalent Length
5 feet of 2" pipe
2-1/2 feet of 2" pipe
7 feet of 2" pipe
3-1/2 feet of 2" pipe
5 feet of 3" pipe
2-1/2 feet of 3" pipe
7 feet of 3" pipe
3-1/2 feet of 3" pipe
5 feet of 4" pipe
2-1/2 feet of 4" pipe
10 feet of 2" pipe
10 feet of 3" pipe
10 feet of 4" pipe
32 equivalent feet
35 equivalent feet
67 equivalent feet of 2" pipe
32 equivalent feet
25 equivalent feet
57 equivalent feet of 2" pipe
32 equivalent feet
35 equivalent feet
67 equivalent feet of 3" pipe
This is less than the 90 foot maximum equivalent length of 3" pipe
allowed for that model and is thus acceptable.
TABLE 11: Combustion Air Intake and Vent Connection Size at Furnace
(All Models)
FURNACE VENT CONNECTION SIZES
Furnace Input
Intake Pipe Size
Vent Pipe Size
IMPORTANT: Furnace vent pipe connections are sized for 2" (5.1
cm). pipe. Any pipe size change must be made outside the furnace
casing in a vertical pipe section to allow proper drainage of conden-
sate. An offset using two 45º (degree) elbows will be required for ple-
num clearance when the vent is increased to 3" (7.6 cm).
IMPORTANT: Accessory concentric vent / intake termination kits
1CT0302 and 1CT0303, and for Canadian applications 1CT0302-636
and 1CT0303-636 are available and approved for use with these fur-
naces. Horizontal sidewall vent terminations kits 1HT0901 &
1HT0902 are also approved for use with these furnaces.
COMBUSTION AIR AND VENT PIPING ASSEMBLY
The final assembly procedure for the combustion air and vent piping is
as follows:
1. Cut piping to the proper length beginning at the furnace.
2. Deburr the piping inside and outside.
3. Chamfer (bevel) the outer edges of the piping.
4. Dry-fit the vent piping assembly from the furnace to the outside ter-
mination checking for proper fit support and slope.
5. Dry-fit the combustion air piping assembly checking for proper fit,
support and slope on the following systems:
a. Sealed combustion air systems from the furnace to the outside
termination.
b. Ventilated combustion air systems from the furnace to the attic or
crawl space termination.
CAUTION
!
Solvent cements are flammable and must be used in well-ventilated
areas only. Keep them away from heat, sparks and open flames. Do
not breathe vapors and avoid contact with skin and eyes.
6. Disassemble the combustion air and vent piping, apply cement
primer and the cement per the manufactures instructions. Primer
and cement must conform to ASTM D2564 for PVC, or ASTM
D2235 for ABS piping.
7. All joints must provide a permanent airtight and watertight seal.
8. Install the combustion air and vent piping such that it has a 1/4" per
foot (21 mm/m) grade so that condensate flows back toward the fur-
nace. Piping should be supported with pipe hangers to prevent sag-
ging.
9. Seal around the openings where the combustion air and / or vent
piping pass through the roof or sidewalls.
COMBUSTION AIR / VENTING
IMPORTANT: The vent must be installed with the minimum required
clearances, and must comply with local codes and requirements.
1083286-UIM-L-1219
All
2" (5.1 cm)
2" (5.1 cm)
23