Table of Contents
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Models:
R-3500TR
R-3500TRH
R-4500TR
R-4500TRH
R-6500TR
WARNING: IF THE INFORMATION
IN THESE INSTRUCTIONS IS NOT
FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUS-
ING PROPERTY DAMAGE, PER-
SONAL INJURY, OR DEATH.
- Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's in-
structions.
• If you cannot reach your gas supplier, call the
fire department.
- Installation and service must be performed by a
qualified installer, service agency, or the gas
supplier.
Printed in U.S.A. Copyright 2000,
Hearth Technologies Inc.
20802 Kensington Blvd., Lakeville, MN 55044
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322;
,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia)
543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
READ THIS MANUAL BEFORE INSTALLING OR
OPERATING THIS APPLIANCE. THIS INSTALLERS
GUIDE MUST BE LEFT WITH THE APPLIANCE FOR
FUTURE REFERENCE.
WARNING: IMPROPER INSTALLA-
TION, ADJUSTMENT, ALTERATION,
SERVICE OR MAINTENANCE CAN
CAUSE INJURY OR PROPERTY DAM-
AGE. REFER TO THIS MANUAL. FOR
ASSISTANCE OR ADDITIONAL IN-
FORMATION CONSULT A QUALIFIED
INSTALLER, SERVICE AGENCY, OR
THE GAS SUPPLIER.
1. This appliance may be installed in an after-
market, permanently located, manufactured
(mobile) home, where not prohibited by lo-
cal codes.
2. This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Please contact your Royal Fireplaces dealer for any
questions or concerns. For the number of your nearest
Royal Fireplaces dealer, please call 1-800-393-9484.
Installers Guide
Underwriters
Laboratories Listed
1
544-981D 3/00
®
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Table of Contents
Related Manuals for Royal R-3500TR
Summary of Contents for Royal R-3500TR
- Page 1 Please contact your Royal Fireplaces dealer for any Printed in U.S.A. Copyright 2000, questions or concerns. For the number of your nearest Hearth Technologies Inc.
-
Page 2: Safety And Warning Information
SAFETY AND WARNING INFORMATION READ and UNDERSTAND all instructions carefully before starting the installation. FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty. Prior to the first firing of the fireplace, READ the Using Your Fireplace section of the Owners Guide. -
Page 3: Table Of Contents
High Altitude Installations ........... 5 Table of Section 2: Getting Started ......... 6 Contents Introducing the Royal Fireplaces ....... 6 Pre-installation Preparation ........6 Section 3: Installing the Fireplace ......10 Step 1 Locating the Fireplace ....... 10 Step 2 Framing the Fireplace ....... 11 Step 3 Installing the Vent System ...... -
Page 4: Section 1: Approvals And Codes
Approval Listings Appliance Certification and Codes The Royal Fireplaces models discussed in this Installers Guide have been tested to certification standards and listed by the applicable laboratories. CERTIFICATION MODEL LABORATORY TYPE STANDARD R-6500TR Underwriters Direct Vent ANSI Z21.50•CGA2.22 Laboratories Gas Fireplace... -
Page 5: High Altitude Installations
High Altitude Installations U.L. Listed gas fireplaces are tested and approved for elevations from 0 to 2,000 feet in the U. S. A. and from 0 to 4,500 feet in Canada. When installing this fireplace at an elevation above 2,000 feet (in the United States), it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. -
Page 6: Section 2: Getting Started
Failure to follow these instructions will void the owner’s warranty and may present a fire hazard. The Royal Fireplaces warranty will be voided by, and Hearth Technologies Inc. disclaims any responsibility for, the following actions: • Installation of any damaged fireplace or vent system component. - Page 7 When planning a fireplace installation, it’s necessary to determine: • Where the unit is to be installed. • The vent system configuration to be used. • Gas supply piping. • Electrical wiring. • Framing and finishing details. • Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired.
- Page 8 30 3/4 (781mm) 15 3/8 (390mm) 16 1/4 (413mm) 6 5/8 (168mm) DIAMETER 8 3/4 (222mm) VENT COLLARS 8 5/8 (219mm) DIAMETER VENT COLLARS LINE ELECTRICAL ACCESS ACCESS 37 3/4 34 1/2 (960mm) (876mm) 24 1/2 (560mm) (623mm) 2 1/4 (56mm) 3 1/2 (913mm) (90mm)
- Page 9 ACCESS 18 3/8 32 1/2 (468mm) (826mm) 3 1/2 2 1/4 (788mm) (90mm) (56mm) (533mm) (786mm) 5 3/8 (138mm) (203mm) (913mm) HOOD STANDOFFS TRIM DOOR CONTROLS LOWER GRILLE ELECTRICAL RATING PLATE/ ACCESS ACCESS LABELS Figure 3. Diagram of the R-3500TR/TRH...
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Page 10: Section 3: Installing The Fireplace
The minimum clearance to a perpendicular wall extending past the face of the fireplace is 3 inches (76.2mm). The back of the fireplaces may be recessed into combustible construction, as shown below. MODELS RECESSED DEPTH R-6500TR, R-4500TR & R-4500TRH, R-3500TR & R-3500TRH 16 1/4... -
Page 11: Step 2 Framing The Fireplace
2 X 4 lumber or heavier. Models R-6500TR 42 1/4 16 1/4 29 1/2 R-4500TR & 38 1/4 16 1/4 25 1/2 R-4500TRH R-3500TR & 16 1/4 36 1/2 R-3500TRH NOTE: DIMENSIONS SHOWN IN INCHES Figure 5. Framing Dimensions... -
Page 12: Step 3 Installing The Vent System
Step 3 A. Vent System Approvals Installing the These models have vent starting collars on both the top and the back of the unit. Depending upon the installation, decide Vent System which ONE set of starting collars will be used to attached the vent system. - Page 13 8 5/8” (220mm) DV-45D 35 3/4” 47 3/4” (908mm) (1.2m) 11 3/4” (298mm) 8 3/4” 5 3/4” (222mm) (146mm) DV-09D DV-12D DV-06D NOTE: PIPES OVERLAP 1-3/8 INCHES (34.93 mm) AT EACH JOINT. Figure 7. D-Series Direct Vent Component Specifications (5-inch inner pipe / 8 5/8-inch outer pipe)
- Page 14 6 1/2 6 3/8 9 1/4 6 1/2 9 5/8 6 3/8 6 5/8 SL-45D 6 5/8 9 5/8 SL-90D 17-24 6 1/2 11 3/4 5 3/4 6 5/8 SL-17/24D (SL17-24D) SL-12D SL-06D 47 3/4 35 3/4 23 3/4 12-17 8 3/4 SL-09D SL-12/17D (SL12-17D)
- Page 15 STRAIGHT UP VERTICAL VENTING V (FT.) 40' MAX. Use SL D-Series components only. Figure 9. Straight up Vertical Venting NOTE: For vertical venting over 20 feet a restrictor plate is recommended for improved flame appearance. See accessories page for kit number. Instructions are provided in the kit.
- Page 16 VENTING Max. Run 24" (610 mm) Note: You may use a 45 elbow in corner installations for models R-3500TR and R-4500TR ONLY. Use two 90 elbows for corner installations on R-3500TRH, R-4500TRH and R-6500TR. R-3500TR, R-4500TR ONLY Use D-Series components only.
- Page 17 VENTING WITH ONE (1) 90 ELBOW V (FT.) H (FT.) 1' MIN. (305mm) 2' MAX. (610mm) 2' MIN. (610mm) 4' MAX. (1.22m) 3' MIN. (914mm) 6' MAX. (1.86m) 4' MIN. (1.22m) 8' MAX. (2.48m) V+H =40' MAX. (12.2m) H= 8' MAX. (2.48m) Use D-Series components only.
- Page 18 VENTING WITH ONE (1) 90 ELBOW NATURAL GAS MODEL R-3500TR MODEL R-4500TR MODEL R-6500TR V (MIN.) H (MAX.) H (MAX.) H (MAX.) Elbow on Top 3 FT (914mm) 2.5 FT (863mm) 2 FT (610mm) 1 FT (305mm) 3 FT (914mm)
- Page 19 VENTING WITH ONE (1) 90 ELBOW NATURAL GAS MODEL R-3500TRH MODEL R-4500TRH V (MIN.) H (MAX.) H (MAX.) Elbow on Top 2 FT (610mm) 2 FT (610mm) 1 FT (305mm) 3 FT (914mm) 3 FT (914mm) 2 FT (610mm) 4 FT (1.22m) 4 FT (1.22m) 3 FT (914mm) 6 FT (1.86m)
- Page 20 VENTING WITH TWO (2) 90° ELBOWS H + H 1´ MIN. (305 mm) 2´ MAX. (610 mm) 4´ MAX. (1.22 m) 2´ MIN. (610 mm) 4´ MAX. (1.22 m) 8´ MAX. (2.4 m) 3´ MIN. (914 mm) 6´ MAX. (1.86 m) 12´...
- Page 21 VENTING WITH TWO (2) 90 ELBOWS NATURAL GAS MODEL R-3500TR MODEL R-4500TR MODEL R-6500TR V (MIN.) H + H (MAX.) H + H (MAX.) H + H (MAX.) Elbow on Top 3 FT (914mm) 2.5 FT (863mm) 2 FT (610mm)
- Page 22 VENTING WITH TWO (2) 90 ELBOWS NATURAL GAS MODEL R-3500TRH MODEL R-4500TRH V (MIN.) H + H (MAX.) H + H (MAX.) Elbow on Top 2 FT (610mm) 2 FT (610mm) 1 FT (305mm) 3 FT (914mm) 3 FT (914mm) 2 FT (610mm) 4 FT (1.22m) 4 FT (1.22m)
- Page 23 VENTING WITH TWO (2) 90 ELBOWS NATURAL GAS MODEL R-3500TR MODEL R-4500TR MODEL R-6500TR V (MIN.) H (MAX.) H (MAX.) H (MAX.) Elbow on Top 3 FT (914mm) 2.5 FT (863mm) 2 FT (610mm) 1 FT (305mm) 3 FT (914mm)
- Page 24 VENTING WITH TWO (2) 90 ELBOWS NATURAL GAS MODEL R-3500TRH MODEL R-4500TRH V (MIN.) H (MAX.) H (MAX.) Elbow on Top 2 FT (610mm) 2 FT (610mm) 1 FT (305mm) 3 FT (914mm) 3 FT (914mm) 2 FT (610mm) 4 FT (1.22m) 4 FT (1.22m) 3 FT (914mm) 6 FT (1.86m)
- Page 25 VENTING WITH THREE (3) 90° ELBOWS V (FT.) H (FT.) H + H (FT.) 1´ MIN. (305 mm) 2´ MAX. (610 mm) 4´ MAX. (1.22 mm) 2´ MIN. (610 mm) 4´ MAX. (1.22 m) 8´ MAX. (2.48 m) 3´ MIN. (914 mm) 6´...
- Page 26 VENTING WITH THREE (3) 90 ELBOWS NATURAL GAS MODEL R-3500TR MODEL R-4500TR MODEL R-6500TR V (MIN.) H (MAX.) H + H (MAX.) H (MAX.) H + H (MAX.) H (MAX.) H + H MAX.) Elbow on Top 3FT (914mm) 4FT (1.22m) 2.5FT (863mm)
- Page 27 VENTING WITH THREE (3) 90 ELBOWS NATURAL GAS MODEL R-3500TRH MODEL R-4500TRH V (MIN.) H (MAX.) H + H (MAX.) H (MAX.) H + H (MAX.) Elbow on Top 2 FT (610mm) 4 FT (1.22m) 2 FT (610mm) 4 FT (1.22m) 1 FT (305mm) 3 FT (914mm) 6 FT (1.86m)
- Page 28 VENTING WITH THREE (3) 90 ELBOWS NATURAL GAS MODEL R-3500TR MODEL R-4500TR MODEL R-6500TR V (MIN.) H + H (MAX.) H + H (MAX.) H + H (MAX.) Elbow on Top 3 FT (914mm) 2.5 FT (863mm) 2 FT (610mm)
- Page 29 VENTING WITH THREE (3) 90 ELBOWS NATURAL GAS MODEL R-3500TRH MODEL R-4500TRH V (MIN.) H + H (MAX.) H + H (MAX.) Elbow on Top 2 FT (610mm) 2 FT (610mm) 1 FT (305mm) 3 FT (914mm) 3 FT (914mm) 2 FT (610mm) 4 FT (1.22m) 4 FT (1.22m)
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Page 30: Installing Vent Components
B. Installing Vent Components After determining which set of starting collars will be used (top or rear), follow venting instructions accordingly. Venting Out the Rear Vent Remove the installed rear seal cap from the rear starting collars by cutting the strap at each end. (See Figure 24) Remove the insulation inside the 5”... - Page 31 1. Attach the First Vent Component to the Starting Collars To attach the first vent component to the starting collars of the fireplace: • Apply a 3/8 inch (9.5 mm) bead of stove cement around the fireplace inner vent starting collar. •...
- Page 32 If the installation is for a termination cap attached directly to the fireplace, skip to the sections, Install Firestops and Vent Termination. 2. Continue Adding Vent Components To continue adding vent components in accordance with the pre-planned vent system configuration: •...
- Page 33 For Vertical Runs - The vent system must be supported every eight (8) feet (2.4 m) above the fireplace flue outlet by wall brackets. To install support brackets for vertical runs: • Attach wall brackets to the vent pipe and secure the wall bracket to the framing members with nails or screws.
- Page 34 • Position the firestops on both sides of the hole previously cut and secure the firestops with nails or screws. • The heat shields of the firestops MUST BE placed towards the top of the hole. • Continue the vent run through the firestops. 1.
- Page 35 • Drill a hole or drive a nail through this centerpoint. • Check the floor above for any obstructions, such as wiring or plumbing runs. • Reposition the fireplace and vent system, if neces- sary, to accommodate the ceiling joists and/or obstructions.
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Page 36: Vent Termination
If the area above the ceiling IS an attic, position and secure the firestop on top of the previously framed hole. This shows an attic NAILS (4 REQUIRED) installation. 1. Keep insulation away from the vent pipe at least 1 inch (25 mm). RAFTER CEILING CEILING FIRESTOP... - Page 37 For round cap termination: ROUND CAP TERMINATION 1. Secure the pipe, using the exterior pipelock hole on the PERFORATION CANNOT BE round flange of the INSIDE THE WALL wall firestop. 7 1/2" (191mm) MINIMUM TRAPEZOID CAP TERMINATION For trapezoidal termination: 1.
- Page 38 openable fixed closed J or K 1 2 3 4 =VENT TERMINAL 1 2 3 4 1 2 3 4 =AREA WHERE TERMINAL IS NOT PERMITTED 1 2 3 4 1 2 3 4 =AIR SUPPLY INLET = 12" clearances above grade, veranda, porch, deck or balcony = 12"...
- Page 39 For Vertical Terminations - To locate the vent and install the vent sections: • Locate and mark the vent centerpoint on the underside of the roof, and drive a nail through the centerpoint. • Make the outline of the roof hole around the centerpoint nail.
- Page 40 To seal the roof hole, and to divert rain and snow from the vent system: • Attach a flashing to the roof using nails, and use a non-hardening mastic around the edges of the flashing base where it meets the roof. •...
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Page 41: Step 4 Positioning, Leveling, And Securing The Fireplace
Step 4 The diagram below shows how to properly Positioning, position, level, and secure the fireplace. Leveling, and Securing the WARNING: Fireplace To ensure proper clearances the front framing header must be installed on its 1. Place the fireplace narrow edge and to into position. -
Page 42: Step 6 The Gas Supply Line
DSI IGNITION NOTE: FLAMES TOO CLOSE STANDING PILOT TO THE CERAMIC INSULATORS CAN CAUSE IGNITOR NUISANCE LOCKOUTS AND ELECTRODE FAILURE. 3/8” (10mm) CERAMIC INSULATOR 1/4" (6mm) Figure 37. Gas Controls Systems Step 6 NOTE: Have the gas supply line installed by a The Gas qualified service technician in accordance with all building codes. -
Page 43: Step 7 Gas Pressure Requirements
SHUT-OFF VALVE WHEN TIGHTENING GAS LINE MANUAL SHUT-OFF VALVE GAS VALVE FLEX CONNECTOR Figure 38. Gas Supply Line Step 7 Pressure requirements for Royal gas fireplaces are Gas Pressure shown in the table below. Requirements Pressure Natural Gas Propane Minimum 5.0 inches 11.0 inches... -
Page 44: Step 8 Wiring The Fireplace
Step 8 Wiring the NOTE: Electrical wiring must be installed by a Fireplace licensed electrician. CAUTION DISCONNECT REMOTE CONTROLS IF YOU ARE ABSENT FOR EXTENDED TIME PERIODS. THIS WILL PREVENT ACCIDENTAL FIREPLACE OPERATION. For Standing Pilot Ignition Wiring Appliance Requirements •... - Page 45 VARIABLE SPEED CONTROL NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105 C RATED WIRE. JUNCTION BOX BLOWER RECEPTACLE GROUND TEMPERATURE SENSOR SWITCH BLOWER 110-120 VAC TEMPERATURE JUNCTION BOX SENSOR SWITCH SPEED CONTROL...
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Page 46: Step 9 Finishing
476-500 OPTIONAL REMOTE, DSI CONTROL VALVE WALL SWITCH OR THERMOSTAT (NEUTRAL) (ON CERTIFIED UNITS ONLY) OPTIONAL 100-254A 459-591 JUNCTION SWITCHES (HOT) IGNITOR 120 VAC BLACK WHITE ON/OFF 501-592 BLUE MODULE GROUND WHITE YELLOW GROUND TO GREEN FIREPLACE CHASSIS BLUE WHITE BLACK FLAME SENSOR/SPARKER ON/OFF SWITCH... -
Page 47: Step 10 Installing Trim, Logs, And Ember Material
CAUTION IF JOINTS BETWEEN THE FINISHED WALLS AND THE FIREPLACE SURROUND (TOP AND SIDES) ARE SEALED, A 300° F. MINIMUM SEALANT MATERIAL MUST BE USED. THESE JOINTS ARE NOT REQUIRED TO BE SEALED. ONLY NON-COMBUSTIBLE MATERIAL (USING 300° F. MINIMUM ADHESIVE, IF NEEDED) CAN BE APPLIED AS FACING TO THE FIREPLACE SURROUND. -
Page 48: Positioning The Logs
Positioning the Logs If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately, refer to the installation instructions that accompany the logs. Save the log instructions with this manual. If sooting occurs, the logs might need to be repositioned slightly to avoid excessive flame impingement. - Page 49 BEFORE AFTER EMBER MATERIAL Figure 45. Placement of the Ember Material • Place a dime size piece of Glowing Embers (050-721) near port holes in burner top (see Figure 45). • Space ember pieces about a 1/2 inch apart. • Embers should be set onto burner top, never press embers into burner ports.
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Page 50: Step 11 Before Lighting The Fireplace
Step 11 Before lighting the fireplace, be sure to do the Before Lighting following: the Fireplace Remove all paperwork and documents from underneath the fireplace. Review safety warnings and cautions • Read the Safety and Warning Information section at the beginning of this Installers Guide. Double-check for gas leaks •... -
Page 51: Section 4: Maintaining And Servicing Your Fireplace
Fireplace Although the frequency of your fireplace servicing and Maintenance maintenance will depend on use and the type of installation, you should have a qualified service technician perform an appliance check-up at the beginning of each heating season. See the table below for specific guidelines regarding each fireplace maintenance task. - Page 52 MAKE SURE THE FLAMES ARE STEADY—NOT LIFTING OR FLOATING. Figure 46. Burner Flame Patterns STANDING PILOT NOTE: FLAMES DSI IGNITION TOO CLOSE TO THE CERAMIC INSULATORS CAN CAUSE NUISANCE LOCKOUTS AND ELECTRODE IGNITOR FAILURE. 3/8” (10mm) CERAMIC INSULATOR 1/4" (6mm) Figure 47.