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Models:
R-3500TV
R-4500TV
R-6500TV
WARNING
IF THE INFORMATION IN THESE
INSTRUCTIONS IS NOT
FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE,
PERSONAL INJURY, OR DEATH.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire
department.
- Installation and service must be performed by a
qualified installer, service agency, or the gas
supplier.
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162;
5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790;586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-
0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
READ THIS MANUAL BEFORE INSTALLING OR
OPERATING THIS APPLIANCE. THIS
INSTALLERS GUIDE MUST BE LEFT WITH THE
APPLIANCE FOR FUTURE REFERENCE.
WARNING: IMPROPER
INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE INJURY
OR PROPERTY DAMAGE. REFER TO
THIS MANUAL. FOR ASSISTANCE
OR ADDITIONAL INFORMATION
CONSULT A QUALIFIED INSTALLER,
SERVICE AGENCY, OR THE GAS
SUPPLIER.
Printed in U.S.A. Copyright 2000,
Hearth Technologies Inc.
20802 Kensington Blvd., Lakeville, MN 55044
Installers Guide
Underwriters
Laboratories Listed
535-980E 3/00

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Summary of Contents for Royal R-3500TV

  • Page 1 Installers Guide Models: R-3500TV R-4500TV R-6500TV Underwriters Laboratories Listed READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS WARNING INSTALLERS GUIDE MUST BE LEFT WITH THE IF THE INFORMATION IN THESE APPLIANCE FOR FUTURE REFERENCE. INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR...
  • Page 2: Safety And Warning Information

    SAFETY AND WARNING INFORMATION READ and UNDERSTAND all instructions carefully before starting the installation. FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty. Prior to the first firing of the fireplace, READ the Using Your Fireplace section of the Owners Guide.
  • Page 3: Table Of Contents

    Safety and Warning Information ......2 Section 1: Approvals and Codes ..... 4 Table of Section 2: Getting Started......... 5 Contents Section 3: Installing the Fireplace ....9 Section 4: Maintaining and Servicing Your Fireplace ........27 Section 5: Replacement Parts and Accessories ......
  • Page 4: Section 1: Approvals And Codes

    Approval Listings Appliance Certification and Codes Installers Guide Z21.50•CGA 2.22 Approvals and Codes Installation Codes High Altitude Installations...
  • Page 5: Section 2: Getting Started

    Introducing the Royal Fireplaces Gas Fireplaces Installers Guide Getting Started Pre-installation Preparation Installers Guide...
  • Page 9: Section 3: Installing The Fireplace

    Step 1 Locating the Fireplace Installing the Fireplace MODEL R-3500TV R-4500TV R-6500TV NOTE: All dimensions shown in inches. Clearance Requirements...
  • Page 10 Step 2 Framing the Fireplace CAUTION MEASURE FIREPLACE DIMENSIONS, AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS, BEFORE FRAMING CONSTRUCTION BEGINS. WARNING: To ensure proper clearances the front framing header must be installed on its narrow edge and to the front of the frame.
  • Page 11 Step 3 Negative Pressure Make-up Air...
  • Page 13 Step 4 A. Vent System Approvals Installing the Vent System...
  • Page 14 LISTED LISTED TERMINATION CAP TERMINATION CAP LISTED SINGLE-WALL LISTED SINGLE-WALL GAS VENT GAS VENT NON-COMBUSTIBLE NON-COMBUSTIBLE CONSTRUCTION CONSTRUCTION B-TYPE B-TYPE VENT VENT MINIMUM VERTICAL RISE = 9FT MAXIMUM HORIZONTAL RUN = 15FT V:H = 2:1...
  • Page 15 HORIZONTAL OVERHANG VERTICAL WALL 2 FT. 2 FT. MIN. MIN. LOWEST DISCHARGE OPENING TERMINATION CAP ROOF PITCH IS X/ 12 H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING ROOF PITCH H (MIN.) FT. FLAT TO 6/12 6/12 TO 7/12 1.25 OVER 7/12 TO 8/12 OVER 8/12 TO 9/12...
  • Page 16 Step 5 Positioning, Leveling, and Securing the Fireplace. WARNING: To ensure proper clearances, the front framing header must be installed on its narrow edge and to the front of the frame. Step 6 The Gas Control Systems Standing Pilot Ignition Direct Spark Ignition (DSI).
  • Page 17 STANDING PILOT DSI IGNITION Step 7 The Gas Supply Line...
  • Page 18 USE A WRENCH ON SHUT-OFF VALVE WHEN TIGHTENING GAS LINE MANUAL SHUT-OFF VALVE GAS VALVE FLEX CONNECTOR Step 8 Gas Pressure Requirements...
  • Page 19 Step 9 Wiring the Fireplace For Standing Pilot Ignition Wiring LABEL ALL WIRES PRIOR TO DISCONNECTION CAUTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.
  • Page 20 FAN WIRING DIAGRAM NOTE: IF ANY OF THE ORIGINAL WIRE NOTE: IF ANY OF THE ORIGINAL WIRE VARIABLE SPEED CONTROL AS SUPPLIED WITH THE APPLIANCE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105 DEGREE C REPLACED WITH TYPE 105 DEGREE C RATED WIRE.
  • Page 22 Step 10 Finishing CEILING 12" 31” NON-COMBUSTIBLE MATERIAL ONLY 12” 1” TOP FRONT EDGE OF FIREPLACE...
  • Page 23 CAUTION IF JOINTS BETWEEN THE FINISHED WALLS AND THE FIREPLACE SURROUND (TOP AND SIDES) ARE SEALED, A 300° F. MINIMUM SEALANT MATERIAL MUST BE USED. THESE JOINTS ARE NOT REQUIRED TO BE SEALED. ONLY NON-COMBUSTIBLE MATERIAL (USING 300° F. MINIMUM ADHESIVE, IF NEEDED) CAN BE APPLIED AS FACING TO THE FIREPLACE SURROUND.
  • Page 25 BEFORE AFTER EMBER MATERIAL CAUTION: THE GLASS DOOR MUST BE SECURELY LATCHED BEFORE OPERATING THE UNIT. IT IS STRONGLY RECOMMENDED THAT TRIM DOORS WITH OPTIONAL MESH SCREENS BE INSTALLED ON PROPANE MODELS.
  • Page 26 Step 12 Before Lighting the Fireplace Installers Guide Step 13 Lighting the Fireplace After the Installation...
  • Page 27: Section 4: Maintaining And Servicing Your Fireplace

    Fireplace Maintenance IMPORTANT TURN OFF THE GAS BEFORE SERVICING YOUR FIREPLACE. Maintaining Type of Fireplace Fireplace Maintenance Task To Servicing Maintenance Frequency Be Completed Your Fireplace Replacing Once annually, Qualified Brush away loose ember material near Old Ember during the Service the burner.
  • Page 28 MAKE SURE THE FLAMES ARE STEADY—NOT LIFTING OR FLOATING. STANDING PILOT DSI IGNITION NOTE: FLAMES TOO CLOSE TO THE CERAMIC INSULATORS CAN CAUSE NUISANCE LOCKOUTS AND ELECTRODE FAILURE.
  • Page 29: Section 5: Replacement Parts And Accessories

    Standing Pilot Only PART PART DESCRIPTION PART NUMBER Valve LP SRV60-521 Valve NG SRV60-520 Replacement Parts and Accessories Piezo Ignitor SRV418–513 Thermopile SRV60–512 Thermocouple SRV446-511 Pilot Orifice LP SRV446-517 Pilot Orifice NG SRV446-505 SRV530-511A OR Pilot Assembly LP SRV485-511A SRV530-510A OR Pilot Assembly NG SRV485-511A Pilot Tube...
  • Page 30 DSI Ignition Only PART PART DESCRIPTION PART NUMBER DSI Valve LP/NG SRV476-500 DSI Module SRV501-592 Electrode SRV459-591 Burner Tube SRV477-312...
  • Page 31 SRV557-131A R-4500TV NG SRV557-131A R-6500TV NG SRV557-231A R-4500TV LP SRV536-233A R-6500TV LP SRV557-233A Burner Orifice R-3500TV NG (#44A DMS) SRV41-800 R-3500TV LP (#54A DMS) SRV61-801 R-4500TV NG (#42A DMS) SRV60-800 R-4500TV LP (#53A DMS) SRV60-801 R-6500TV NG (#36A DMS) SRV79-831...
  • Page 32 Both Standing Pilot and DSI Ignition (Cont.) PART PART DESCRIPTION PART NO. REFRACTORY BASE R-3500TV REFB-35 R-4500TV REFB-45 R-6500TV REFB-65 R-3500TV 536-711 Log #1 536-705 Log #2 536-706 Log #3 Log #4 536-704 536-718 Log #5 Log #6 459-710 484-705...
  • Page 33 ACCESSORY PART DESCRIPTION PART NUMBER Fan Kit GFK-160A Wall Switch Kit WSK-21 - Off White WSK-21-W - White Propane Conversion Kits Model Kit No. R-3500TV LPK-3500TV R-4500TV LPK-4500 R-6500TV LPK-6500TV Natural Gas Conversion Kits R-3500TV NGK-3500TV R-4500TV NGK-4500TV R-6500TV NGK-6500TV...

This manual is also suitable for:

R-4500tvR-6500tv