Wayne-Dalton 7100 Series Installation Instructions And Owner's Manual page 7

Torsion residential and light commercial standard lift
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(3) 1/4" - 20 x 2-1/4"
Carriage bolts
Short stem
track roller
Spacer
(5) 1/4" - 20 x 2-1/4"
Carriage bolts
Left hand bottom
corner bracket
(10) 1/4" - 20 x 2-1/4"
Carriage bolts
4
Attaching Track Roller Carrier's
NOTE: If you don't have track roller carriers, then skip this step. Refer to Package Contents /
Breakdown of Parts, to determine if a track roller carrier was supplied with your door.
NOTE: If your door came with two track roller carriers, then one track roller carrier, short
stem track roller and spacer are required for each side.
NOTE: If your door came with four track roller carriers, then two track roller carriers, long
stem track roller and spacer are required for each side.
Starting on left hand side of the bottom section, position the track roller carrier with the
stamp "STD" facing UP to the bottom corner bracket and aligning the four holes of the track
roller carrier with the four holes in the bottom corner bracket. Secure the track roller carrier
to the bottom corner bracket with (4) 1/4" - 14 x 1" lag screws.
NOTE: Prior to fastening the track roller carrier to the bottom section, pilot drill using a 1/8"
drill bit.
IMPORTANT: BE EXTREMELY CAREFUL NOT TO DRILL THRU THE SECTION. ONLY DRILL 1"
DEEP.
Repeat the same process for other track roller carrier(s). Insert the appropriate stem track
roller and spacer into the inner holes of the track roller carrier(s).
NOTE: The track roller carrier's inner holes are used on doors with 2" track applications; the
outer holes are used on doors with 3" track applications.
Typical bottom
corner bracket
Short stem
track roller
Bottom
Left hand bottom
section
corner bracket
Bottom
weather seal
(3) 1/4" - 20 Flange
hex nuts (RED HEAD)
(2) 1/4" - 20
Bottom
section
Flange hex nuts
Bottom
weather seal
(3) 1/4" - 20 Flange
hex nuts (RED HEAD)
Bottom
Left hand bottom
section
corner bracket
(7) 1/4" - 20
Flange hex nuts
Bottom
weather seal
(3) 1/4" - 20 Flange
hex nuts (RED HEAD)
Track roller
carrier
"STD"
facing UP
Spacer
(4) 1/4"-14 x 1"
Lag screws
"STD"
facing
UP
Spacer
Long stem
track roller
Side view of track roller
carrier(s)
5
Attaching Hinges and Strut To Bottom Section
Lay a SHORT STRUT onto the bottom rail of the bottom section. Position the bottom of the
strut 3/4" up from the bottom edge of the bottom section. Center the short strut from side
to side on the section surface. Drill pilot holes, 1" deep into the bottom section using a 1/8"
drill bit.
IMPORTANT: BE EXTREMELY CAREFUL NOT TO DRILL THRU THE SECTION. ONLY DRILL 1"
DEEP.
Attach the strut using (1) 1/4" - 14 x 1" lag screw at each pre-drilled hole.
Bottom corner
bracket
NOTE: Refer to the Graduated End Hinge Schedule below, to determine the appropriate
hinges for your bottom section.
Graduated End Hinge Schedule
Door Height
3 Section High Door
4 Section High Door
NOTE: Center hinge(s) use #1 graduated end hinges at each pre-drilled or vertical stile loca-
tion. The pre-drilled locations are located at the top rails on the inside of the section surface.
NOTE: Measure the height of the long strut(s) to determine if you have 2" or 3".
NOTE: Some struts also may or may not have holes in them. If they don't, then prior to
installing the strut and hinge to the section surface, you may have to drill a 3/16" hole for the
appropriate fastener on one or both sides of the strut legs.
Using the appropriate graduated end hinges for the ends and depending on the width of your
door, enough center hinge(s) for each pre-drilled hole location(s). Starting at the upper left
hand corner of the bottom section. Position the lower hinge leaf of the appropriate graduated
end hinge onto the upper corner of the bottom section. Align the slots of the lower hinge leaf
with the pre-drilled holes in the bottom section.
NOTE: If you have strut clips, ensure the strut clip is positioned on the hinge, as shown.
FOR GRADUATED END HINGES:
IF YOU HAVE 2" LONG STRUTS: Lay the leg of the long strut over the bottom hole of the
lower hinge leaf and the bottom section. Center the long strut from side to side. Attach the
upper slot of the graduated end hinge to the bottom section using (1) 1/4" - 20 x 2-1/4"
carriage bolt and (1) 1/4" - 20 flange hex nut. Next attach the bottom hole of the graduated
end hinge to the upper leg of the strut to the bottom section using (1) 1/4" - 20 x 2-1/4"
carriage bolt and (1) 1/4" - 20 flange hex nut. Next secure the bottom leg of the strut to the
bottom section using (1) 1/4" - 20 x 2-1/4" carriage bolt and (1) 1/4" - 20 flange hex nut.
Repeat for other side.
7
Typical bottom
corner bracket
(2) Track roller
carriers
(8) 1/4"-14 x 1"
Lag screws
Outer holes
(3" Track)
Inner holes
(2" Track)
Approximately
30" on centers
Bottom
section
1/4" - 14 x 1"
3/4"
Lag screws
Section Type
Graduated End Hinge Number
Bottom
#2
#1
SHORT
STRUT

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