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Wayne-Dalton 7100 series Installation Instructions And Owner's Manual

Torsion residential and light commercial rear mount low headroom outside hookup
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Model Series 7100
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DEFINITION OF LIGHT COMMERCIAL:
1. Door Heights less than or equal to 8'0" (< = 8'0") are considered
Residential Applications.
2. Door Heights greater than 8'0" (> 8'0") are considered Light
Commercial Applications.
PLEASE DO NOT RETURN THIS PRODUCT
TO THE STORE
If you need assistance, please call 1-866-
569-3799 (press Option 1) and follow the
prompts to contact a customer service
representative. They will be happy to handle
any questions that you may have.
©Copyright 2018
Wayne Dalton, a division of Overhead Door Corporation
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T a b l e O f C o n t e n t s
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IMPORTANT NOTICES!
To avoid possible injury, read and fully understand the enclosed
instructions carefully before installing and operating the garage door. Pay
close attention to all warnings and notes. After installation is complete,
fasten this manual near garage door for easy reference.
This Installation document is available at no charge from:
- Your local Wayne Dalton Sales Center, or
- Online at www.Wayne-Dalton.com, or
- By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box
67, Mt. Hope, OH., 44660
Part Number
347779
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REV7_06/20/2018

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Summary of Contents for Wayne-Dalton 7100 series

  • Page 1: Table Of Contents

    This Installation document is available at no charge from: - Your local Wayne Dalton Sales Center, or - Online at www.Wayne-Dalton.com, or - By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH., 44660...

  • Page 2: Pre-Installation

    Existing Door & Prepar- 12. On electrically operated doors, pull down ropes must be removed and locks must be ing the Opening. These are available for download at www.Wayne-Dalton.com or at your removed or made inoperative in the open (unlocked) position.

  • Page 3: Package Contents

    to 1/4” inside the jamb edge. Temporarily secure the weatherstrip with equally spaced nails. Repeat for other side. This will keep the bottom section from falling out of the opening during installation. Equally space nails approximately 12” to 18” apart. HEADROOM REQUIREMENT: Headroom is defined as the space needed above the top of Fully Adjustable flag angles RH/LH (as required) the door for tracks, springs, etc.

  • Page 4: Door Section Identification

    The INTERMEDIATE II SECTION can be identified by #3, for a 4 section high door only. The TOP SECTION can be identified either by a #3, for a 3 section high door or by a #4, for a 4 section high door. Top rail Typical design option “Outside surface of door sections shown”...

  • Page 5: Breakdown Of Parts

    BREAKDOWN OF PARTS NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door I12. models may have unique variations. I10. I12. I10. I11. I11. D1. D2. NOTE: For Item (J2), The Rear Center Back Hang Assemblies are to used for all doors over 11’0”...

  • Page 6: Door Installation Instructions

    Edge of Side DOOR INSTALLATION Bottom bottom view Bottom weather section bottom weather seal INSTRUCTIONS seal section Flap Before installing your door, be certain that you have read and followed all of the instruc- tions covered in the pre-installation section of this manual. Failure to do so may result in an 1”...
  • Page 7 Attaching Track Roller Carrier’s hand corner of the bottom section. Position the lower hinge leaf of the appropriate graduated end hinge onto the upper corner of the bottom section. Align the slots of the lower hinge leaf with the pre-drilled holes in the bottom section. NOTE: If you have strut clips, ensure the strut clip is positioned on the hinge, as shown.
  • Page 8 NOTE: If you don’t have half center hinges, then skip this part of the step. Refer to Package width of your door, enough center hinge(s) for each pre-drilled hole location(s). Starting at Contents / Breakdown Of Parts, to determine if you have half center hinges. the upper left hand corner of the Intermediate section.
  • Page 9 through the top section. Loosely attach the top fixture base to the top section using (2) 1/4” - 20 x 2-1/4” carriage bolts and (2) 1/4” - 20 flange hex nuts. Repeat the same process for Center hinge Lower the right hand side. (1) Strut clip hinge (2) 1/4”...
  • Page 10 ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED, NO manual to determine what size sections you need to use as your intermediate I (second) DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION. section and intermediate II (third) section (if applicable). Measure your sections to make sure they are the correct height as indicated on the chart.
  • Page 11 Align the bottom rail end of the horizontal track with the top of the vertical track. Tighten the bottom rail of the horizontal track to the flag angle with (2) 1/4” - 20 x 9/16” track bolts and (2) 1/4” - 20 x 2-1/4” Carriage bolts (2) 1/4”...

  • Page 12: Counterbalance Installation Instructions

    Stem track Perforated Angle Gauge Weight Limitations: Horizontal roller track 1-1/4” x 1-1/4” x 15 Gauge Less Than 220 lbs. Tighten 1/4” - 14 x 1” lag screws 1-1/4” x 1-1/4” x 16 Gauge Less Than 175 lbs. section NOTE: If an opener is installed, position horizontal tracks one hole above level when securing them to the rear back hangs.
  • Page 13 Torsion Spring Assembly Two or Four springs, Two piece shafts Torsion keyed shaft Left wound, black winding cone (right hand side) Right wound, red winding cone (left NOTE: Refer to Package Contents / Parts Breakdown, to determine if your door came with a hand side) coupler assembly.
  • Page 14 Adequate Adequate framing Two or Four springs framing members Horizontal Oval bearing ((2) Springs) member track Torsion keyed shafts Rear support bracket Coupler Torsion shaft / Center of Center bearing half Torsion keyed opening ((4) Springs) shaft width Center bracket assembly Center Center (See image below)
  • Page 15 Counterbalance lift cable taut Left hand end bearing bracket Black cable drum Winding (left hand side) cone Torsion Horizontal track keyed shaft(s) Torsion spring, Left wound, black winding cone Torsion shaft (left hand side) equalized on both sides Torsion warning tag Spring Horizontal track Stationary cone...
  • Page 16 Winding Spring(s) Torsion Torsion spring keyed shafts Center brackets WARNING Torsion spring WINDING SPRING IS AN EXTREMELY DANGEROUS PROCEDURE Tighten (3) 3/8” - 16 hex nuts. AND SHOULD BE PERFORMED ONLY BY A TRAINED DOOR SYSTEM TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS. Coupler assembly WARNING...
  • Page 17 Wayne Dalton 2501 S. State Hwy 121 Bus., Suite 200 Lewisville, TX 75067 For service, call (800) 827-3667 www.Wayne-Dalton.com SAFETY INSTRUCTIONS 1. Operate door ONLY when it is properly adjusted and free of obstructions. Residential warning label, The warning label will 2.

  • Page 18: Optional Installation

    Optional Installation Door Arm Hookup WARNING DO NOT INSTALL PULL DOWN ROPE ON DOORS WITH OPERATORS. CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY. At the center of the top section, measure horizontally from the top of center hinge to the bottom of strut.

  • Page 19: Maintenance

    An annual inspection of all the surfaces of your garage door(s) will reveal the extent of weath- 67, Mt. Hope, OH., 44660, or at www.Wayne-Dalton.com. For additional information on ering and the possible need for refinishing. When the finish becomes eroded or thin, clean garage door/operator maintenance go to www.dasma.com and reference TDS 151, 167...
  • Page 20 Wayne Dalton 2501 S. State Hwy 121 Bus., Suite 200 Lewisville, TX 75067 For service, call (800) 827-3667 www.Wayne-Dalton.com SAFETY INSTRUCTIONS 1. Operate door ONLY when it is properly adjusted and free of obstructions. Residential warning label, The warning label will 2.

  • Page 21: Warranty

    Warranty Limited warranty Model Series 7100 Wayne Dalton, a division of Overhead Door Corporation (“Seller”) warrants to the original purchaser of the Model Series 7100 (“Product”), subject to all of the terms and conditions hereof, that the Product and all components thereof will be free from defects in materials and workmanship for a period of One (1) year, mea- sured from the date of installation: Seller’s obligation under this warranty is specifically limited to repairing or replacing, at its option, any part which is determined by Seller to be defective during the applicable warranty period.
  • Page 22 Thank you for your purchase. PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE If you need assistance, please call 1-866-569-3799 (press Option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have.

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