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Wayne-Dalton Torsion 7100 Series Quick Start Manual

Residential and light commercial standard lift
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Model 7100 Series
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DEFINITION OF LIGHT COMMERCIAL:
1. Door Heights less than or equal to 8'0" (< = 8'0") are considered
Residential Applications.
2. Door Heights greater than 8'0" (> 8'0") are considered Light
Commercial Applications.
PLEASE DO NOT RETURN THIS PRODUCT
TO THE STORE
If you need assistance, please call 1-800-
764-1457 (press Option 1) and follow the
prompts to contact a customer service
representative. They will be happy to handle
any questions that you may have.
©Copyright 2020
Wayne Dalton, a division of Overhead Door Corporation
c
ommercial
T a b l e O f C o n t e n t s
QUICK START GUIDE IMPORTANT NOTICES!
This Quick Start Guide is only meant to be used as an aid and
/ or introduction to garage door installation, and does not replace the
complete Installation Instructions and Owner's manual available on the
web at www.Wayne-Dalton.com. Wayne Dalton highly recommends
that you read and fully understand the Installation Instructions and
Owner's Manual before you attempt this installation.
To avoid possible injury, read and fully understand the enclosed
instructions carefully before installing and operating the garage door. Pay
close attention to all warnings and notes. After installation is complete,
fasten this manual near garage door for easy reference.
The complete Installation Instructions and Owner's Manual are available at no
charge from:
- Your local Wayne Dalton Sales Center, or
- Online at www.Wayne-Dalton.com, or
- By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box
67, Mt. Hope, OH., 44660
Part Number
345638
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REV9_01/20/2020

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Summary of Contents for Wayne-Dalton Torsion 7100 Series

  • Page 1: Table Of Contents

    If you need assistance, please call 1-800- complete Installation Instructions and Owner’s manual available on the web at www.Wayne-Dalton.com. Wayne Dalton highly recommends 764-1457 (press Option 1) and follow the that you read and fully understand the Installation Instructions and prompts to contact a customer service Owner’s Manual before you attempt this installation.

  • Page 2: Pre-Installation

    Existing Door & Prepar- ensure door operates freely. ing the Opening. These are available for download at www.Wayne-Dalton.com or at your 15. Test electric opener’s safety features monthly, following opener manufacturer’s instruc- local Wayne Dalton Sales Center.

  • Page 3: Breakdown Of Parts

    BREAKDOWN OF PARTS NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door models may have unique variations. J10. NOTE: For Item (K2), The Rear Center Back Hang Assemblies are to used for all doors over 11’0” door height and over 14’0”...

  • Page 4: Door Installation Instructions

    Locate the left hand bottom corner bracket. Align the bottom corner bracket horizontally with DOOR INSTALLATION the bottom edge of the bottom section and also align the bottom corner bracket vertically with the left bottom edge of the bottom section. Mark and pre-drill 9/32” diameter holes INSTRUCTIONS through the bottom section.
  • Page 5 NOTE: Refer to the Graduated End Hinge Schedule below, to determine the appropriate Graduated End Hinge Schedule hinges for your bottom section. Door Height Section Type Graduated End Hinge Number Graduated End Hinge Schedule 3 Section High Door Bottom Door Height Section Type Graduated End Hinge Number 4 Section High Door...
  • Page 6 Using a tape measure, position the half center hinges equally spaced in between the center SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM. hinges and the graduated end hinges. Position the holes of the lower hinge leaf at the top NOTE: Make sure the counterbalance lift cable is located between the track rollers and the rail of the Intermediate section.

  • Page 7: Counterbalance Installation Instructions

    Left hand (2) 3/8”-16 x 3/4” end bracket Jamb Truss head bolts Attaching Horizontal Tracks (2) 3/8”-16 x 3/4” Truss head bolts Left hand end bracket NOTE: Depending on your door, you may have Fully Adjustable Flag Angles, Riveted Vertical Track Assemblies or you may have Angle Mount Vertical Track Assemblies.
  • Page 8 IF YOUR DOOR DID NOT COME WITH A CENTER COUPLER ASSEMBLY OR TORSION NOTE: Layout SPRINGS LESS THAN 3-3/4” ID: Mark a vertical pencil line on the mounting surface above counterbalance parts in the door, at the center. Align the edge of the center bracket with the vertical pencil line and proper orientation, then the center of the center bracket with the horizontal pencil line;...
  • Page 9 NOTE: Refer to Package Contents / Breakdown of Parts, to determine if your door came with NOTE: Layout Right hand cable a coupler assembly. counterbalance parts in drum, black proper orientation, then IMPORTANT: THE SPRING WARNING TAG(S) SUPPLIED MUST BE SECURELY ATTACHED install onto torsion TO THE STATIONARY SPRING CONE(S) IN PLAIN VIEW.
  • Page 10 torque (once set screws contact the shaft, tighten screws one full turn). NOTE: If you have torsion keyed shaft(s), insert (1) key into the slot of both the cable drum Securing Door for Spring Winding and the slot in the torsion keyed shaft, as shown. Rotate the left hand drum and torsion shaft until counterbalance lift cable is taut.
  • Page 11 NOTE: If rear back hangs are to be installed over drywall, use (2) 5/16” x 2” hex head lag 2. Maintaining a tight grip on the winding rod rotate it slowly in the proper direction, as shown below. screws and make sure lag screws engage into solid structural lumber. 3.

  • Page 12: Maintenance

    Wayne Dalton 2501 S. State Hwy 121 Bus., Suite 200 Lewisville, TX 75067 For service, call (800) 827-3667 www.Wayne-Dalton.com SAFETY INSTRUCTIONS 1. Operate door ONLY when it is properly adjusted and free of obstructions. Residential warning label, The warning label will 2.

  • Page 13: Warranty

    WARRANTY available at no charge from Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH., 44660, or at www.Wayne-Dalton.com. For additional information on garage door/operator maintenance go to www.dasma.com and reference TDS 151, 167 and 179.
  • Page 14 EXPRESS OR IMPLIED, WILL APPLY AFTER THE LIMITED WARRANTY PERIOD HAS EXPIRED. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. IN NO EVENT SHALL SELLER BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL, INDIRECT, COLLATERAL, PUNITIVE, INCIDENTAL OR CONSEQUENTIAL DAMAGES, even if Seller has been advised of the possibility of such damages.
  • Page 16 Thank you for your purchase. PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE If you need assistance, please call 1-866-569-3799 (press Option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have.

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