Ferris IS3100Z Series Manual

Dealer Setup
& Adjustment Instructions
Ferris IS3100Z Series - 4 Wheel IS - 26HP - 30HP - 32HP - 37HP
61"& 72" Mower Deck
This Dealer Setup Instruction covers the following products:
Model No. Description
Tractor
5900611 IS3100ZLKAV2661
5900612 IS3100ZK3061
5900613 IS3100ZBV3261
5901183 IS3100ZBV32
5901186 IS3100ZBV3061
5900716 IS3100ZBV3261 AUS/NZ
5900717 IS3100ZBV32 AUS/NZ
5900736 IS3100ZBV3261 CAL
5900752 IS3100ZKAV3761SS
5900753 IS3100ZKAV37SS
Deck
5901184 3100/72
5900718 3100/72 AUS/NZ
ATTENTION SETUP PERSONNEL:
The safety warnings provided in this guide and in
the operator's manual included with the unit contain
important information that must be obeyed when
assembling, setting-up, operating, servicing,
transporting, or storing the unit.
These warnings are highlighted by the safety alert triangle
symbol shown above, which signifies that an important safety
message is being provided.
You must read, understand, and follow these warnings and
instructions, and use safe shop and work practices at all
times while working on or around this unit and all other
outdoor power equipment.
Sections and items denoted by the Setup symbol
provide the information necessary to fully assemble,
test, and prepare the units described above for
delivery to your customers.
A Quick Setup List is provided on page 2 of this booklet
to help you identify and check that the items have been
performed.
Additional information concerning functional tests,
general adjustment procedures, and the location of
normal lubrication points are included in these
instructions.
Although all required lubrication and normal adjustments on
factory-assembled components are done at the factory, this
additional information is provided to assist you in ensuring that
each unit is delivered to the customer in proper working order.

TABLE OF CONTENTS:

SETUP PROCEDURES
Quick Setup List ................................................................2
Uncrating ............................................................................3
Connect Battery.................................................................3
Tractor Assembly ..............................................................4
Motion Control Handle Assembly ....................................4
Seat Assembly .................................................................4
Roll bar Assembly .............................................................5
Assemble Retainer Pins ..................................................5
Assemble Top Loop .........................................................5
Install the Roll Bar............................................................5
Check Fluid levels .............................................................7
Check Engine Oil Level ...................................................7
Check Hydraulic Oil Level................................................7
Check Engine Coolant Level ...........................................7
Check Tire Pressure..........................................................8
Mower Assembly ...............................................................8
Check Torque - Mower Blades ........................................8
Install Deck Pusher Bars ..................................................9
Install the Mower Deck....................................................10
Check & Adjust the Deck Lift Rod Timing ....................11
Check & Level the Mower Deck .....................................12
Deck Lift Spring ...............................................................13
Check Deck Drive Belt ....................................................14
Lubrication .......................................................................15
Adding Fuel......................................................................16
Starting The Engine ........................................................16
Perform Safety Checks ...................................................17
Functional Tests.............................................................17
Safety Interlock System .................................................17
ADJUSTMENT PROCEDURES
Seat Adjustment ..............................................................18
Motion Control Handle Adjustment ...............................18
Speed Balancing Adjustment.........................................19
Neutral Adjustment .........................................................19
Return-To-Neutral Adjustment .......................................20
Parking Brake Adjustment .............................................20
PTO Clutch Adjustment ..................................................21
Blade Brake Check ..........................................................21
Suspension Adjustment .................................................22
1
5100310
Rev. Date: 03/2008
TP 300-7247-H-3Z-F