Table Of Contents - Trane Manhattan Gen II Installation, Operation And Maintenance Manual

Table of Contents

Model Number Descriptions
Model Number and Coding
Chiller Model and Serial Numbers . . . . . . 7
Model Coding Key . . . . . . . . . . . . . . . . . . . 7
Chiller Description
. . . . . . . . . . . . . . . . . . . . . . . 8
Chiller Scope
. . . . . . . . . . . . . . . . . . . . . . . . . . 8
Chiller Capacities
Component Description
Pre-Installation
. . . . . . . . . . . . . . . . . . . . . . . . . 10
Preparation for Initial Startup
Installation Mechanical
Inspect and Report Damage
Inspection of Delivered Equipment . . . . 13
Warranty Issues . . . . . . . . . . . . . . . . . . . . 13
Long Term Storage Requirements
Factory Preparation . . . . . . . . . . . . . . . . . 13
Customer Responsibilities . . . . . . . . . . . . 14
Handling of the Modules
Site Preparation and Clearances
Chiller Clearances . . . . . . . . . . . . . . . . . . . 14
Rigging, Lifting, and Moving the Chiller
Mounting Rails
. . . . . . . . . . . . . . . . . . . . . . . 16
Installation Piping
. . . . . . . . . . . . . . . . . . . . . . 18
Install Piping and External Components
Initial Flushing of Piping
Fill with Water/Glycol Solution . . . . . . . . 18
Connecting Module Couplings . . . . . . . . 18
Installation Electrical
Connecting Module Power
and Control Wires
Chiller Module Main Power . . . . . . . . . . . 20
Phase Monitor Installation . . . . . . . . . . . . 20
Power Interlock Switch . . . . . . . . . . . . . . 20
Module Control Wiring . . . . . . . . . . . . . . 20
Operating Principles
Operating Procedures
Operator Interface
Chiller Power Panels . . . . . . . . . . . . . . . . 22
4
. . . . . . . . . . . . . . 6
. . . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . . . . . . 8
. . . . . . . . . . . . . . . . 8
. . . . . . . . . . 10
. . . . . . . . . . . . . . . . . . 13
. . . . . . . . . . . . 13
. . . . . . 13
. . . . . . . . . . . . . . 14
. . . . . . . . 14
. . . . . . . . . . . . . . . 18
. . . . . . . . . . . . . . . . . . . . 20
. . . . . . . . . . . . . . . . . . . . 20
. . . . . . . . . . . . . . . . . . . . 21
. . . . . . . . . . . . . . . . . . . 22
. . . . . . . . . . . . . . . . . . . . 22
Electronic Control . . . . . . . . . . . . . . . . . . . .23
Client and Server Controllers . . . . . . . . . .23
Operating the Microprocessor . . . . . . . . .24
Microprocessor Functions . . . . . . . . . . . . .24
Password Protection . . . . . . . . . . . . . . . . .24
Operator Control . . . . . . . . . . . . . . . . . . . .24
Touchscreen Interface Panel . . . . . . . . . . .24
Touchscreen Interface Tutorial
Interface Menu Structure
Home Screen Features
HMI Functions . . . . . . . . . . . . . . . . . . . . . .27
Modules Layout Screen
Module Layout Screen Status Conditions 29
Active Alarms Screen . . . . . . . . . . . . . . . .30
Alarm History . . . . . . . . . . . . . . . . . . . . . . .31
Modules Overview Screens . . . . . . . . . . .32
Overview Module . . . . . . . . . . . . . . . . . . . .33
Overview Circuits . . . . . . . . . . . . . . . . . . . .33
Module I/O Screens
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . .35
Analog Outputs . . . . . . . . . . . . . . . . . . . . .35
. 16
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . .35
Digital Outputs . . . . . . . . . . . . . . . . . . . . . .36
Expansion IO Screen . . . . . . . . . . . . . . . . .36
. 18
Trend Screen . . . . . . . . . . . . . . . . . . . . . . .36
Operator Tasks
Normal Power Up . . . . . . . . . . . . . . . . . . .37
Emergency Power Shutdown
Water Quality Guidelines
Monitor Water Quality
Maintain Glycol Level . . . . . . . . . . . . . . . .39
Prevent Freezing . . . . . . . . . . . . . . . . . . . . .40
Controls Interface
Microprocessor Control System
Client Microprocessor Controller . . . . . . .42
Server Microprocessor Controller . . . . . .42
Touchscreen Interface Panel . . . . . . . . . . .42
Operator Control and Monitoring . . . . . . .42
. . . . . . . . . .25
. . . . . . . . . . . . . . .25
. . . . . . . . . . . . . . . . .26
. . . . . . . . . . . . . . . .29
. . . . . . . . . . . . . . . . . . . .34
. . . . . . . . . . . . . . . . . . . . . . . .37
. . . . . . . . . . .38
. . . . . . . . . . . . . . .38
. . . . . . . . . . . . . . . . .38
. . . . . . . . . . . . . . . . . . . . . . . .42
. . . . . . . . .42
ARTC-SVX002A-EN