Tiger SABER BOOM JD6145-55M/R T4F Mounting And Operating Instructions

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SABER BOOM

ASSEMBLIES

730 8

Tiger Corporation

1-800-843-6849

1-605-336-7900

www.tiger-mowers.com

06011040

Summary of Contents for Tiger SABER BOOM JD6145-55M/R T4F

Page 1 SABER BOOM ASSEMBLIES 730 8 Tiger Corporation 1-800-843-6849 1-605-336-7900 www.tiger-mowers.com 06011040...
Page 2 TO THE OWNER / OPERATOR / DEALER BEFORE YOU START!! READ AND UNDERSTAND THIS MANUAL! Non–English speaking operators will need to GET THE MANUAL TRANSLATED as needed! Warranty Information: Read and understand the complete Warranty Statement found in this manual. Fill out the Warranty Registration form in full and return it within 90 days.
Page 3 Connect end of primary boom arm to to help lift and line up boom arm fitting. swivel with horizontal pin. Total time for assembly is 1 1/2 hours. Tiger Corporation 3301 N Louise Ave. Sioux Falls, SD 57107 WWW.TIGERMOWERS.COM 800-843-6849...
Page 4 Connect boom arm cylinder to top Attach hose clamp to side of swivel. tab on swivel. Connect swing cylinder with vertical pin located on right side of swivel. Run 1” lines on bottom 2 spaces of clamp Connect 1” hoses. Wrap hoses in teflon wrap.
Page 5 • Classify the problem • Hydraulic, electrical or mechanical - Read the trouble shooting section • Tractor or Truck chassis - Contact vehicle dealer • If unable to correct the problem yourself, contact your local Tiger Dealer after gathering: • Machine model _______________________ •...
Page 7: Table Of Contents
PARTS SECTION______________________________________ COMMON PARTS SECTION____________________________ WARRANTY INFORMATION_____________________________ This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated instructions carefully or personal injury or damage may result. Tiger is a registered trademark.
Page 10 SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions.
Page 11 SAFETY Operator Safety TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING: • READ, UNDERSTAND and FOLLOW Operator's Manual instructions, Warnings and Safety Messages. • WEAR SAFETY GLASSES, safety shoes, hard hat, hearing protection and gloves when operating or repairing equipment •...
Page 12 SAFETY CRUSHING HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR, EQUIPMENT RUN OVER, ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT: • USE ROPS and SEAT BELT equipped tractors for mowing operations. • KEEP ROPS lock in up position. •...
Page 13 SAFETY CONNECTING OR DISCONNECTING IMPLEMENT SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR IMPLEMENT: WHEN connecting mower head to the boom • KEEP BYSTANDERS AWAY from tractor and mower. • Ensure there is enough room to lift and swing the boom with out hitting objects BEFORE connecting and disconnecting the mower head or boom: •...
Page 14 SAFETY THROWN OBJECTS HAZARDS ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE CONDITIONS. TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS: • KEEP bystanders 300 feet away STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS: •...
Page 15 SAFETY THROWN OBJECTS HAZARDS (Continued) MOWER OPERATION: • DO NOT exceed mower's rated Cutting Capacity or cut non-vegetative material. • USE ENCLOSED TRACTOR CABS when two or more mowers are operating in mowing area. • Do Not mow in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or use enclosed tractor cab.
Page 16 SAFETY RUN OVER HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR OR EQUIPMENT RUN OVER: • USE ROPS and SEAT BELT equipped tractors for mowing operations. • KEEP ROPS locked in UP position. • ONLY start tractor while seated in tractor seat. •...
Page 17 SAFETY PTO ENTANGLEMENT HAZARDS KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR DEATH: hands, feet and body AWAY from rotating blades, drivelines and parts until all moving STAY AWAY KEEP elements have stopped. • STOP, LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped. •...
Page 18 SAFETY MOWER BLADE CONTACT HAZARDS KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM BLADE CONTACT: • STAY AWAY and KEEP HANDS, FEET and BODY AWAY from rotating blades, drivelines and parts until all moving elements have stopped. •...
Page 19 SAFETY HIGH PRESSURE OIL LEAK HAZARD TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENERATING SKIN: • DO NOT OPERATE equipment with oil or fuel leaks. • KEEP all hydraulic hoses, lines and connections in GOOD CONDITION and TIGHT before applying system pressure.
Page 20 SAFETY ELECTRICAL & FIRE HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN WORKING AROUND ELECTRICAL POWER LINES, GAS LINES AND UTILITY LINES: • INSPECT mowing area for overhead or underground electrical power lines, obstructions, gas lines, cables and Utility, Municipal, or other type structure. •...
Page 21 SAFETY TRANSPORTING HAZARDS TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING OR TRANSPORTING EQUIPMENT: • KEEP transport speed BELOW 20 mph to maintain control of equipment. • REDUCE SPEED on inclines, on turns and in poor towing conditions. • DO NOT TOW with trucks or other vehicles. •...
Page 22 SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION PERFORMING PROPER SERVICE, REPAIRS MAINTENANCE. BEFORE PERFORMING SERVICE, REPAIRS AND MAINTENANCE ON THE IMPLEMENT: STOP ENGINE AND PTO • , engage parking brake, lower implement, allow all moving parts to stop and remove key before dismounting from tractor.
Page 23 Tiger mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Tiger specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit”...
Page 24 SAFETY Decal Location NOTE: Tiger supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Tiger cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
Page 25 WARNING Blade Rotation LOGO Made in the USA LOGO Tiger Genuine Parts 22839 INSTRUCT Use Hand Grease Gun 32709 WARNING Use Genuine Tiger Parts 6T3221 INSTRUCT Lubrication Instructions SERIAL PLATE Serial Number Plate 06550058 INSTRUCT Blue Dot 06550057 INSTRUCT Red Dot...
Page 26 SAFETY 50”& 63” Flail ITEM PART NO. QTY. TYPE DESCRIPTION 24028 DANGER Thrown Object Hazard,Deflectors 32709 WARNING Use Genuine Tiger Parts 33224 DANGER Blades, Thrown Object D637 WARNING Disconnect Hydraulic Solenoid LOGO Tiger Logo 00758194 WARNING Pinch Point Hazard LOGO 50”...
Page 32 SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.
Page 33: Assembly / Mounting Section
JD6145-55M/R - SABER BOOM ASSEMBLY SECTION Assembly Section 2-1...
Page 34 Always use a floor jack, hoist or fork lift to lift and raise heavy parts. Read and understand the entire Assembly Section instructions before attempting to mount your Tiger mower. Refer to the Parts Section of this manual for detailed illustrations to locate all parts.
Page 35 ASSEMBLY FRONT CRANKSHAFT PULLEY Tiger has found that the front crankshaft pulley used by John Deere will not allow for the installation of a front drive system. You will need to order a different pulley, washer and bolt from John Deere to allow for a front drive to be installed on your tractor.
Page 36 ASSEMBLY DRIVESHAFT AND FRONT PUMP MOUNTING Install spacer plate on tractor engine using bolts and lockwashers as shown in Parts Section. Grease sleeve section of the driveshaft and install from the side of the engine compartment. Once you have the sleeve section in place, bolt to spacer plate using bolts and lockwashers as shown in Parts Section.
Page 37 ASSEMBLY POLYCARBONATE SAFETY WINDOW NOTE: Installing a boom mower requires that all of the right side windows be replaced or protected with a polycarbonate window. This should be done before mounting the mainframe. 1. Disconnect gas shock at door. Remove the right side cab door/window glass from tractor cab by removing hinge pins.
Page 38 ASSEMBLY APPLICATION OF LOCTITE 2047 MOWER MAINFRAME MOUNTING BOLTS All mower mainframe mounting bolts shall be secured utilizing Loctite 2047 and torqued per the Torque Chart in the maintenance section. Shake bottle for 60 seconds before use. To prevent clogging of nozzle, do not allow tip to touch metal surfaces during application.
Page 39 This is necessary for the mainframe to be installed without damaging the tubes. Remove the John Deere part and replace it with the Tiger part using two provided bolts #06530005. After replacing the John Deere tube guide with the Tiger part, replace the exhaust heat shield.
Page 40 ASSEMBLY MOUNTING PLATE INSTALLATION Before installing the right hand mount plate, locate the left hand mount plate and install bolt #06530237, washers #33880 and nut #06531008 in the hole shown in the photo below BEFORE mounting the plate on the tractor. Then install the right hand plate with crossbeam. The holes between the left hand plate and the crossbeam should match, and the pre-installed bolt should go through the crossbeam when the parts are brought together.
Page 41 ASSEMBLY SIDE MIRROR MOUNTING Disassemble the right side mirror bracket. Cut the square rod and pipe (shown in picture below) 6-1/4”. Assemble them together. Mount the right mirror bracket and hardware on the upper right corner of the tractor cab as shown in picture below. Refer the Parts Section-- safety screen, cab for hardware details.
Page 42 ASSEMBLY SWITCHBOX WIRING Power for the switchbox is accessed through the port located on the right rear of the cab. A John Deere plug is used, part number RE67651. DO NOT connect the plug to the cab port until the wiring is completed. The wires in the plug are colored RED, BLACK and ORANGE. The RED wire will always be hot, so it needs to be capped.
Page 43 Locate the plug on the tractor rear remotes for the load sense, and remove the plug. Install a 14mm adapter or elbow and run a 1/4” hose from the remotes to the Tiger valve. Refer to the Parts Section pages for an exploded diagram of the tractor remote valve hookup.
Page 44 ASSEMBLY HOSE ROUTING Hoses travel along the right hand wheel well from the lift valve to the mainframe and boom. Five hose clamps #06520536 are used to route the hoses as shown below. Clamps 1 and 2 (near the lift valve) and 4 and 5 (near the mainframe) use 1/4” x 1” bolts #21530, flatwashers #22014 and nylock nuts #21527.
Page 45 ASSEMBLY VALVE MOUNTING The mounting bracket for JD 6xxxR series tractors features two long legs which need to be attached as shown in the photo below. Secure the bracket to the tractor with hardware shown in the Parts Section of the manual. Align the holes for the cables on the Husco control valves and center the Danfoss valve on the valve plate.
Page 46 ASSEMBLY CABLE CONTROL LEVER STAND On the corner cab post, mark a point at 1-3/8” from the windshield and 22-1/2” from the floor; then cut a 3/4” diameter hole through the outer plastic shell. This will expose a threaded steel boss to attach the control box support bracket. The rear corner of the cable control stand is placed approximately 6-1/4”...
Page 47 ASSEMBLY *NOTE ON HUSCO CONTROL VALVES* Manual, cable controlled (Husco control valve) boom mowers require check valves with integral restricting orifice (#06502036) installed in the control valve work ports that are connected to the gland ends of the main and secondary boom cylinders. This check valve allows oil to free flow into the gland end of the main and secondary boom cylinders, but restricts flow out of the cylinder, thereby providing proper boom control.
Page 48 ASSEMBLY ELECTRONIC LIFT VALVE PORTS (ASM-C-0089) JOYSTICK SWITCHBOX MOUNTING Locate the two holes in the right front corner of the cab frame. These will be the mounting holes for the two mounting bolts of the switchbox bracket. See picture below. Mount the bracket using the hardware supplied, as noted in the Parts Section.
Page 49 ASSEMBLY JOYSTICK CONTROL MOUNTING Mounting the joystick control requires that the right armrest be modified and an additional bracket attached to accommodate the joystick. The armrest must be removed by sliding off the plastic cover and removing the capscrew from the lower right side of the seat. This will leave the armrest loose so it can be removed.
Page 50 ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATION (FOR SABER) SUB-D This Danfoss PVG32 control valve is now equipped with higher-resolution actuators on Main Boom, Secondary Boom, Deck Roll, and Swivel functions. These actuators have “active fault monitoring”. The Deck Shield section does not have “active fault monitoring”. The joystick is unchanged and provides a ratio-metric voltage signal.
Page 51 ASSEMBLY Run tractor at normal operating RPM to adjust the settings as follows. Set the dead band compensation potentiometer first. Set the dead band compensation potentiometer at 50%, or halfway between full clockwise and full counter-clockwise. Setting Signal Adaptation Potentiometers: Disconnect the Deutsch connectors from the actuators of the valve.
Page 52 ASSEMBLY MAIN BOOM: “A” Port, Boom UP: 8-10 Seconds (Note: Extend secondary boom completely; roll deck to be level with ground, and lower main boom until deck is on ground. Now index main boom “up” function and determine the time required for main boom to rise completely.) “B”...
Page 53 ASSEMBLY (ASM-DF CALIBRATION SBR-0001) Assembly Section 2-21...
Page 54 ASSEMBLY SABER SWIVEL BRACKET MOUNTING Install the boom swivel bracket onto the boom mounting bracket with the swivel pin. Secure the pin in place using the capscrews, etc. through the hole in the boss and pin. NOTE: The head of the capscrew must be toward the front of the tractor. Install all new swivels and fittings on the swing cylinder with swivel openings facing each other.
Page 55 ASSEMBLY (ASM-C-0023) WHEEL WELL HYDRAULIC TANK INSTALLATION Install all fittings and tubes into tank and tank filter as shown in the Parts Section illustration. Insert tank sight glass onto the tractor side of the tank. Place the tank in the mounting bracket on the axle brace as shown in the Parts Section. Secure the tank with the hardware provided.
Page 56 ASSEMBLY FILLING HYDRAULIC RESERVOIR Refer to the Maintenance Section for filling specifications and hydraulic oil requirements. NOTE: Starting or running your Tiger mower before filling reservoir will cause serious damage to the hydraulic pump. (ASM-C-0004hydro resrv) INSTALLING O-RING FITTINGS Installing straight, 45º and 90º O-rings requires that the O-ring and washer be up against the swivel body.
Page 57 ASSEMBLY SOLENOID BRAKE VALVE Install a solenoid valve on the mounting bracket with the supplied hardware as shown in the Parts Section in this manual. While installing the fittings to the brake valve, the electrical coil on the spool may have to be removed to make room. When reinstalling the coil, it is important to use no more than 5 ft.
Page 58 ASSEMBLY RS AXLE BRACE MOUNTING The rear stow axle braces are to be mounted under the rear axle of the tractor. The other end of the axle brace mounts on the outside of the lower rear corners of the mainframe. After attaching the boomrest, it should fit tightly and level under the tractor.
Page 59 ASSEMBLY MAIN BOOM INSTALLATION Using a hoist, install the boom swivel into the mainframe as shown in the Parts Section. Line up holes in swivel and mainframe for large swivel pin and insert pin. Secure with hardware as shown. Attach the inner end of the main boom to the swivel bracket with the cylinder anchors positioned upward, and at a right angle to the tractor.
Page 60 ASSEMBLY FINAL PREPARATION FOR OPERATION Place operator’s safety and operation decals on the steering column and side console where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the Safety and Operation Sections of this book. The decals are to be maintained in good condition as a reminder to the operator, and should be replaced if damaged.
Page 62 OPERATION TIGER BOOM MOWER OPERATING INSTRUCTIONS READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT. (OPS-U- 0001) ©2013 Alamo Group Inc.
Page 64 OPERATION 2.TRACTOR REQUIREMENTS Tractor Requirements and Capabilities 2.1 ROPS and Seat Belt OPS-U- 0003 2.2 Operator Thrown Object Protection OPS-B- 0001 ©2013 Alamo Group Inc.
Page 69 OPERATION 5.CONNECTING ATTACHING HEADS TO THE BOOM OPS-B- 0004_D 6.PRE-OPERATION INSPECTION AND SERVICE OPS-U-0029 ©2013 Alamo Group Inc.
Page 71 OPERATION 6.2 Boom Unit Pre-Operation Inspection and Service OPS-B- 0020 OPS-U- 0011_A OPS-B- 0021_D ©2013 Alamo Group Inc.
Page 77 OPERATION Tractor PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Page 78 OPERATION Boom PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Page 84 OPERATION 7.1 Switch Box and Joystick Control Do not run the cutter into material larger than 6” diameter. ©2013 Alamo Group Inc.
Page 92 OPERATION 9.OPERATING THE BOOM UNIT AND ATTACHED HEAD THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND MOWER AND ALL CONTROLS BEFORE ATTEMPTING TO MOW. OPS-B- 0007 ©2013 Alamo Group Inc.
Page 94 OPERATION 9.2 Operating Speed and Ground Speed OPS-B- 0009 9.3 Operating the Attached Mower Heads OPS-B- 0010 ©2013 Alamo Group Inc.
Page 95 OPERATION 9.4 Mower Operation slowly 300 feet 9.5 50” & 60” Boom Rotary The engine should not be operated at any time at more than 2400 R.P.M. on the tractor tachometer. ©2013 Alamo Group Inc.
Page 97 OPERATION (OPS-R-220) 9.6 50” Boom Flail Never operate the cutter shaft in reverse rotation. ©2013 Alamo Group Inc.
Page 100 OPERATION 10.TRACTOR, BOOM, AND ATTACHED HEAD STORAGE OPS-B- 0012_C 11.TRANSPORTING THE TRACTOR AND IMPLEMENT OPS-U- 0017 ©2013 Alamo Group Inc.
Page 108 Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower. When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization. Our rapid and efficient service has guaranteed the customer satisfaction for many years.
Page 109 MAINTENANCE Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14) Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function.
Page 110 MAINTENANCE ITEM SERVICE COMMENTS Hydraulic Fittings Check for leaks Tighten when needed. Do Not use hands to check for leaks, see maintenance precautions Knives Check Inspect for missing or damaged knives, change as needed or sharpen as needed. Spindle mounting bolts Check Torque to 315 ft lbs lubricated.
Page 111 MAINTENANCE WEEKLY OR EVERY 40 HOURS ITEM SERVICE COMMENTS Rotary Spindle Lubricate Every 40 hours or weekly WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd. Fluid Change Change after first 50 hours only, then Filter every 500 hrs. yearly or if indicated by 10 micron filter) the restriction indicator.
Page 112 MAINTENANCE TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vibration 1. Loose Bolts 1. Check all bolts and tighten to recommended torque specifications 2. Cutter assembly 2a. Check for damage blades, disc Unbalanced or cutter shaft. Replace if needed. 2b. Check for wire, rope, etc. entangled in the cutter assembly Mower will not lift 1.
Page 113 MAINTENANCE TROUBLESHOOTING (Continued) SYMPTOMS CAUSE REMEDY Motor runs but 1. Belts Inspect belts and pulleys. Replace will not cut. belts and repair as needed. 2. Tensioner Adjust tensioner nut flat washer washer is flush with top of guide. Mower turns slowly 1.
Page 114 NLGI 2-ISO 320 Mobilgrease CM-S Rotary & Flail) Deck Spindle(Rotary) Grease Gun Lithium Complex Mobilith SHC 220, NLGI 2-ISO 220, PAO Tiger Part #06540000 Synthetic Grease Motor to Cuttershaft Fill Female Spline Accrolube with PTFE Spline Connection in Cuttershaft of TBF50...
Page 115 MAINTENANCE TORQUE SPECIFICATIONS *These are general specifications. Check your tractor operators or service manual for exact specifications. Saber Maintenance Section 4-9 ©2019 Alamo Group Inc.
Page 116 The proprietary UV and Abrasion Resistant Surface coating on SHIELDS® SUPERCOATED™ polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. Tiger Corp. polycarbonate is SUPERCOATED™ on both sides. CLEANING THE SUPERCOAT™ HARD-COAT Wash with a mild solution of soap or detergent and lukewarm water.
Page 117 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface., shut ”OFF”, and allow sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather. Do not place face over opening when removing breather.
Page 118 MAINTENANCE DETAILED MAINTENANCE REPLACING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Ensure system has been shut down and de- pressurized. Locate High Pressure Filter housing. Confirm that the element to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line 100, HD049 model) Locate the bottom of the High Pressure Bowl.
Page 119 MAINTENANCE SABER DIRECT DRIVE GREASING MOTOR SPLINE TO CUTTERSHAFT SPLINE CONNECTION 1. Remove motor from bearing housing and clean old grease from splines on motor shaft and splines in cuttershaft. 2. Fill female splined bore in cuttershaft with new grease, Accrolube with PTFE (part #06520310) 3.
Page 120 MAINTENANCE GREASING GROUND ROLLER SHAFT-FLAIL Locate grease zerks on each end of roller tube at lower end of head. Normal conditions require one or two pumps in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications. This is to be done with a standard grease gun daily or at 8 hour intervals. CAUTION: Over greasing may cause premature seal failure.
Page 121 MAINTENANCE BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED OR PUMP IS COUPLED TO MOTOR OR PTO! Failure to do so will result in component failure! TIGHTENING KNIFE BOLTS AND DISK BOLTS:...
Page 122 MAINTENANCE GREASING POINTS ON BOOM AND PIVOT Locate grease zerks (8) on deck pivot assembly, (2) on the deck end of secondary boom, (2) at main/ secondary boom joint, and (2) at swivel end of main boom. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications until grease begins to protrude from ends.
Page 123 MAINTENANCE GREASING SPINDLE Locate grease fitting on inside of deck housing. Inject Tiger Spindle Lubricant, part number 06540000 into spindle housing. Fill with lubricant until lubricant weeps out of top spindle seal. Lubricate spindle weekly or every 40 hours of use.
Page 124 MAINTENANCE GREASING PUMP DRIVESHAFT COUPLER With engine stopped, ensure driveshaft alignment by grasping coupler and sliding back and forth. Coupler should slide freely with approximately 1/8” of end play. If coupler does not slide freely, inspect for loose pump mount bolts, or damaged or loose crank shaft adapter.
Page 125 MAINTENANCE GREASING THE BOOM SWIVEL Locate the zerks on the main swivel boss (2), main boom pivot boss (2) and on both ends of the boom swivel cylinder. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specification until grease begins to protrude from ends every 8 hours.
Page 126 MAINTENANCE Blades Check the Blades for cracks and wear and Blade Bolts for tightness, daily. Blades should be replaced when they are worn excessively, bent, deformed, or out of balance. Blades should always be replaced in pairs. Blades of different weights can cause serious imbalance and damage to the machine and personnel.
Page 127 MAINTENANCE ROTARY KNIFE REPLACEMENT (TRB 50) 1. Be sure you have a complete matching set of new knives for replacement. 2. Remove knives and inspect holes for damage. Also watch for cracks in the disk around the holes. 3. Lube threads with anti-seize. Install bolts through knife and disk from bottom side of disk. Install new self- locking nuts and torque them to 800 ft.
Page 128 MAINTENANCE Flail Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Wear inside the blade bolt hole, or •...
Page 129 MAINTENANCE Blade Pins and D-Ring Inspection Inspect Blade Pins and D-Rings daily for wear or damage as follows: Inspect the Blade pins and D-Rings daily for abnormal wear. Make sure the cotter pins are in place and properly spread. REPLACE BLADE Pins and D-Rings IMMEDIATELY if they have: •...
Page 130 MAINTENANCE Flail Axe Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Oval shape wear inside the blade bolt hole, or •...
Page 131 MAINTENANCE Flail Axe Blade Bolt Inspection Inspect Blade Bolts daily for wear or damage as follows: Inspect the Blade Bolt daily for abnormal wear. REPLACE ALL BLADE BOLTS on the carrier IMMEDIATELY if any bolts have: • Visible cracks or •...
Page 132 MAINTENANCE DO NOT re-use the locking hex nuts for mounting the knives. If hex nut becomes loose, or requires removal for knife replacement or any other reason, they must be discarded and replaced with new nuts. Knives should not be welded on for any reason. 63”...
Page 133 MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT A press MUST be used to install bearing cups, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts of assembly may be damaged. NOTE: The grease zerk and gussets are located on the top side of the spindle housing.
Page 134 Turn the spindle housing over (up position) and fill with Tiger Spindle Lubricant (part number 06540000) to the top edge of the upper bearing cup. Support the bottom of the spindle and press the upper bearing cone and bearing adjustment sleeve onto the spindle.
Page 135 MAINTENANCE Boom Cylinder Removal and Replacement Instructions Clear the area of all personnel before lowering the boom mower head. From the tractor seat with your seat belt fastened around you, lower the boom mower head to the ground. Extend the boom to the furthest reach and lower the mower head flat on the ground. DO NOT attempt to replace the cylinders with the boom in the raised or transport position.
Page 136 MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT FOR FLAIL MOWERS Remove existing cuttershaft, bearings and string guards. Make sure that the end knives on each end of the cuttershaft are oriented as shown. Apply anti-seize on cuttershaft as shown on next page. Install non-drive side bearing first. Install the top of the string guard on the non-drive side first.
Page 138 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operator’s manual. _______ Pump driveshaft: If required with drive shaft/coupler check for end play and lubricate at zerks. _______ Crankshaft adapter: If equipped with rubber grommets check condition, replace if missing or damaged.
Page 139 MAINTENANCE MAINTENANCE OF CRANKSHAFT ADAPTER ASSEMBLY (RIGID ENGINE MOUNT TRACTORS ONLY) If replacement of components of the crankshaft adapter assembly is required, follow the assembly procedures shown below. Seat rubber grommet completely into counterbore, then seat steel grommet completely into rubber grommet while rubber grommet is supported. (ASM-JD-0051 CRANKSHAFT ADAPTER MAINTENANCE) Saber Maintenance Section 4-33...
Page 141: Parts Section
5- 5M/R BOOM PARTS SECTION...
Page 142 PART NAME INDEX PARTS ORDERING GUIDE ..................................3 TRACTOR MOUNT KIT....................................4 TRACTOR MOUNT KIT - HYDRAULICS..............................6 SABER BOOM MOUNT ....................................8 ELECTRONIC PROPORTIONAL LIFT VALVE MOUNT........................10 JOYSTICK AND SWITCHBOX MOUNT..............................12 AXLE STABILIZER - VERSION ONE ..............................14 AXLE STABILIZER - VERSION TWO..............................
Page 145 TRACTOR MOUNT KIT Continued... ITEM PART NO. QTY. DESCRIPTION 06300348 MAINFRAME, TB, JD6145-55M/R T4F 06300344 MAINFRAME MNT, JD6145-55M/R 06300345 AXLE BRACE, RH, JD6145M 06300356 AXLE BRACE, RH JD6155M, JD6145-55R 06300346 AXLE BRACE, LH, JD6145M ---- 06300357 AXLE BRACE, LH, JD6155M, JD6145-55R 06380084 TANK, RES, JD6M, T4F 06402240...
Page 147 TRACTOR MOUNT KIT - HYDRAULICS Continued... ITEM PART NO. QTY. DESCRIPTION 06510084 BRAKE VALVE 33555 ADAPTER, 1MB X 1MJ 06503200 ELBOW, 16MJ X 16FJX, BT90 06503028 QUICK COUPLER 1" SAE, MALE, FLAT (JD6145M ONLY) 06503027 QUICK COUPLER, 1" SAE, FEM, FLAT (JD6145M ONLY) 06506012 PREFORMED TUBES 06503084...
Page 149 SABER BOOM MOUNT Continued... ITEM PART NO. QTY. DESCRIPTION ---- MAINFRAME *REFER TO TRACTOR MOUNT KIT 21782 CAPSCREW, 5/8" X 1-3/4" NC 21777 NYLOCK NUT, 5/8" NC 32381 PIN, 2/5" X 24.75", CAP 32322 BUSHING 06505193 CLAMP KIT 6T3211 GREASE ZERK, 1/8" NPT 21677 NYLOCK NUT, 7/16"...
Page 151 ELECTRONIC PROPORTIONAL LIFT VALVE MOUNT Continued... ITEM PART NO. QTY. DESCRIPTION 06502146 ELECTRONIC LIFT VALVE 06340048 PLATE,VALVE, JD6XXXR 21987 LOCKWASHER,5/16" 21579 CAPSCREW,5/16" X 3/4",NC 21627 NYLOCK NUT,3/8",NC 23888 BRKT,ACCUMULATOR 24300 ACCUMULATOR 21632 CAPSCREW,3/8" X 1-1/2",NC 06503029 TEE,RUN 21631 CAPSCREW,3/8" X 1-1/4",NC 06500400 HOSE,1/4"...
Page 153 JOYSTICK AND SWITCHBOX MOUNT Continued... ITEM PART NO. QTY. DESCRIPTION 33355 MNT,BRKT,SWITCH BOX 33691 JOYST,4AXIS,RH,DF 32829 SCREW,MACHINE,10-32 X 3/4",FLTHD 33693 CBL,EXT,4FT,JOYST 06510196 SWITCH BOX 22014 FLATWASHER, 1/4" 27513 CAPSCREW, 10MMX25MM (1.5 PITCH) 21529 CAPSCREW, 1/4" X 3/4" NC 21527 NYLOCK NUT, 1/4" NC 21737 CAPSCREW,1/2"...
Page 155 AXLE STABILIZER - VERSION ONE Continued... ITEM PART NO. QTY. DESCRIPTION ------ BOOM CYLINDER *REFER TO COMMON SECTION 06500730 HOSE,3/8" X 227" 06503048 RUN TEE,3/8"MJ X 3/8"FJX X 3/8"MJ ------ HOSE *REFER TO LIFT VALVE PAGE ------ ADAPTER *REFER TO LIFT VALVE PAGE ------ HOSE *REFER TO LIFT VALVE PAGE ------...
Page 157 AXLE STABILIZER - VERSION TWO Continued... ITEM PART NO. QTY. DESCRIPTION ------ BOOM CYLINDER *REFER TO COMMON SECTION 06500730 HOSE,3/8" X 227" 06503048 RUN TEE,3/8"MJ X 3/8"FJX X 3/8"MJ ------ HOSE *REFER TO LIFT VALVE PAGE ------ ADAPTER *REFER TO LIFT VALVE PAGE ------ HOSE *REFER TO LIFT VALVE PAGE ------...
Page 158 SABER BOOMREST ITEM PART NO. QTY. DESCRIPTION 33880 FLATWASHER, 3/4" GR8, SAE 21825 HEX NUT, 3/4" NC 06530237 CAPSCREW, 3/4" X 2-1/4" NC GR8 06310192 ADAPTER, BOOMREST, SABER, T4F 06533004 FLATWASHER, 1/2" GR8, SAE 21727 NYLOCK NUT, 1/2" NC 21733 CAPSCREW, 1/2"...
Page 159 POLYCARBONATE SAFETY WINDOW ITEM PART NO. QTY. DESCRIPTION 31965 TRIM SEAL,3/8" CLIP X 3/4"OD (FEET) 27508 CAPSCREW,8MM X 20MM,1.25P 22015 FLATWASHER,5/16" 21581 CAPSCREW,5/16" X 1-1/4",NC 06490005 POLYCARB,FRMD,DOOR,RH 06490027 POLYCARB,FRMD,REAR,RH 06520040 BRKT,JD,POLY,RETAIN 6T2619 LOCKWASHER,8MM 21577 NYLOCK NUT,5/16",NC JD6145-55M-R SABER ©2017 Alamo Group Inc. Parts Section -19...
Page 160 WHEEL SPACER ITEM PART NO. QTY. DESCRIPTION AL156779 SPACER, WHEEL, JD, 1.732 06400919 RING, SPACER, WHEEL, JD 6T2548 CAPSCREW, 20MM X 60MM JD6145-55M-R SABER ©2017 Alamo Group Inc. Parts Section -20...
Page 161 WHEEL WEIGHT - SABER ITEM PART NO. QTY. DESCRIPTION 06700108 3400# WEIGHT, TAPPED 06530227 CAPSCREW, 1" X 20",NC 06533007 FLATWASHER, 1" 31581 HEX NUT, 1",NC JD6145-55M-R SABER ©2017 Alamo Group Inc. Parts Section -21...
Page 162 WHEEL WEIGHT - SABER BAR AXLE ITEM PART NO. QTY. DESCRIPTION 06700108 3400# WEIGHT, TAPPED 06530227 CAPSCREW, 1" X 20",NC 06533007 FLATWASHER, 1" 06430183 SPACER, WHEEL WEIGHT, BAR AXLE 31581 HEX NUT, 1",NC JD6145-55M-R SABER ©2017 Alamo Group Inc. Parts Section -22...
Page 163 WHEEL WEIGHT - SABER XB ITEM PART NO. QTY. DESCRIPTION 06700108 3400# WEIGHT,TAPPED 32518 850# WEIGHT 21842 CAPSCREW,3/4" X 5",NC 33626 FLATWASHER,3/4",USS 06530227 CAPSCREW,1" X 19-1/2",NC 06533007 FLATWASHER,1" 31581 HEX NUT, 1",NC 06370223 SPACER,WHEEL WEIGHT JD6145-55M-R SABER ©2017 Alamo Group Inc. Parts Section -23...
Page 164 WHEEL WEIGHT - SABER XB BAR AXLE ITEM PART NO. QTY. DESCRIPTION 06700108 3400# WEIGHT,TAPPED 32518 850# WEIGHT 21842 CAPSCREW,3/4" X 5",NC 33626 FLATWASHER,3/4",USS 06530227 CAPSCREW,1" X 20",NC 06533007 FLATWASHER,1" 06430183 SPACER, BAR AXLE 31581 HEX NUT, 1",NC 06370223 SPACER,WHEEL WEIGHT JD6145-55M-R SABER ©2017 Alamo Group Inc.
Page 165 COMMON SABER BOOM PARTS SECTION Parts Section 6-1...
Page 171 BOOM SWIVEL ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 32742 SWIVEL W/BUSHINGS,BOOM,SABER 32376 SWIVEL,BOOM,SABER,W/O BUSHING 06501029 CYLINDER,3 X 13.88 32381 PIN,2 1/2,SWIVEL,SABER 33710 PIN,CYLINDER,1,SWIVEL,SABER 32380 PIN,CYL,1,SWIVEL,SABER 32372 PIN,CYLINDER,STAGE,2ND 32378 PIN,BOOM TO SWIVEL,SABER 32322 BEARING,DX,2 1/2X2 1/2LONG, 6T3211 GREASE ZERK,1/8 21782 CAPSCREW,5/8 X 1-3/4 NC 21992 LOCKWASHER,5/8...
Page 173 QUICK COUPLERS Continued... ITEM PART NO. QTY. DESCRIPTION 34392 ADAPTER,1ORBX1FJX 06503028 QUICK COUPLER,1”SAE,MALE,FLAT 06503027 QUICK COUPLER,1”SAE,FEM,FLAT 33555 ADAPTER,1MORBX1MJIC ------ PREFORMED TUBES - REFER TO BOOM ARM PARTS ------ #16 HOSE - REFER TO HYDRAULICS PARTS COMMON SABER T4 ©2015 Alamo Group Inc. Parts Section -9...
Page 174 SABER BOOM ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 32743 MAIN BOOM W/BEARING 06310164 SECONDARY BOOM, SBR T4 32311 MOUNT,SWIVEL HEAD 32309 MOUNT HEAD PLATE 32316 LINKAGE,BOOM TO CYLINDER 32745 LINKAGE W/BEARING,CYLINDER TO SWIVEL COMMON SABER T4 ©2015 Alamo Group Inc. Parts Section -10...
Page 175 SABER BOOM ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 32363 CYLINDER,5" X 25" 32364 CYLINDER,4-1/2" X 26-1/2" 32365 CYLINDER,4" X 15" 33542 PREFORMED TUBE,1” 06506062 PREFORMED TUBE,3/8” 06506063 PREFORMED TUBE,3/8” 32629 PREFORMED TUBE,3/8” 06506060 PREFORMED TUBE,1” (ROTARY RETURN) 06506061 PREFORMED TUBE,1” (ROTARY PRESSURE) 33215 TUBE CLAMP KIT 32313...
Page 176 SABER MB BOOM ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 06310075 BOOM,MB,PRIMARY,SABER 06310165 BOOM,MB,SECONDARY,SABER MB, T4 21688 CAPSCREW,7/16" X 3-1/4,NC 32375 PIN,1-1/2" X 3-13/16",W/HOLE 21677 NYLOCK NUT,7/16",NC 32363 CYLINDER,5" X 25" COMMON SABER T4 ©2015 Alamo Group Inc. Parts Section -12...
Page 177 SABER MB BOOM ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 32362 BEARING,DX,2" X 2" LONG 6T3211 GREASE ZERK,1/8" X STR 06506050 PRFRMD,1,MAIN,SABER MB T4 06506051 PRFRMD,2,MAIN,SABER MB T4 33215 TUBE CLAMP KIT 06506045 PRFRMD,4,MAIN,SABER MB (ROTARY RETURN) 06506044 PRFRMD,3,MAIN,SABER MB (ROTARY PRESSURE) 06500488 HOSE,3"/8 X 39"...
Page 178 SABER XB BOOM ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 06310031 BOOM,LONG,PRIMARY,SABER 06310166 BOOM,LONG,SECONDARY,SABER XB, T4 21688 CAPSCREW,7/16" X 3-1/4",NC 32375 PIN,1-1/2" X 3-13/16",W/HOLE 21677 NYLOCK NUT,7/16",NC 32363 CYLINDER,5" X 25" 32362 BEARING,DX,2" X 2" LONG 6T3211 GREASE ZERK,1/8" X STR COMMON SABER T4 ©2015 Alamo Group Inc.
Page 179 SABER XB BOOM ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 06506042 PRFRMD,1,MAIN,SABER XB 06506043 PRFRMD,2,MAIN,SABER XB 33215 TUBE CLAMP KIT 06506045 PRFRMD,4,MAIN,SABER XB (ROTARY RETURN) 06506044 PRFRMD,3,MAIN,SABER XB (ROTARY PRESSURE) 32818 HOSE,3/8" X 24" 32680 HOSE,3/8" X 43" 33543 HOSE,1" X 39" 33544 HOSE,1"...
Page 181 50IN FLAIL ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ---- 06742138 FLAIL,BOOM,50,MD GRASS,CPLT ASSY (MEDIUM BRUSH/GRASS) 06320145 CUTTER HEAD BONNET TF3004 FRONT SHIELD 06700115 TBF50 (MEDIUM BRUSH/GRASS KNIFE ASSY) 6T2419 HEX NUT,9/16”,NC,STOVER 41725.01 BUSHING,1"OD X 5/8"ID 06430122 SPACER (MEDIUM BRUSH/GRASS KNIVES) 34786 CAPSCREW,9/16”...
Page 183 50IN FLAIL ASSEMBLY, PASS-THROUGH KNIVES Continued... ITEM PART NO. QTY. DESCRIPTION 06742135 FLAIL,BOOM,50,CPLT ASSY 06320145 CUTTER HEAD BONNET TF3004 FRONT SHIELD 33717 TBF50,CUTTERSHAFT,PASS THRU KNIVES TF3405 GROUND ROLLER TF3406 GROUND ROLLER TIE ROD TB1006A DEFLECTOR FLAP TB1008 FLAP RETAINING BAR TF3001 SKID SHOE TF3407...
Page 185 50IN FLAIL DRIVE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 06504132 MOTOR TF3006 BELT GUARD TF3043 SHEAVE TF3013 BUSHING TF3011 BUSHING TF3034 IDLER PULLEY TF3205 IDLER ARM TF3206 IDLER PULLEY SPACER TF3605 IDLER ARM PIN WITH ZERK 6T3004 R - CLIP PT3611A CLEVIS 32481...
Page 186 SABER DIRECT DRIVE FLAIL ASSY ITEM PART NO. QTY. DESCRIPTION 06742086 BONNET,SBF50,DD,ASSY (LIGHT BRUSH) ---- 06742142 BONNET,SBF50,DD,ASSY (MEDIUM BRUSH) COMMON SABER T4 ©2015 Alamo Group Inc. Parts Section -22...
Page 187 SABER DIRECT DRIVE FLAIL ASSY Continued... ITEM PART NO. QTY. DESCRIPTION 06320112 BONNET TF3007A COVER PLATE 06410794 GUARD 06533006 FLATWASHER,1/2",GR 9 21727 NYLOCK NUT,1/2",NC 06530404 CAPSCREW,SKT/BUT HD,1/2" X 1-1/2",NC 06530401 CAPSCREW,SKT/BUT HD,1/2" X 1",NC 06320127 DOOR,SBF50 DD 06530218 CAPSCREW,1/2" X 1-3/4",NC,L9 06520211 BEARING W/ HOUSING 31204...
Page 189 SABER DIRECT DRIVE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ BONNET *REFER TO BONNET ASSY 06506040 PREFORMED TUBE TF4852 FLANGE KIT 06530401 CAPSCREW,SKT/BUT HD,1/2" X 1",NC 06320126 MOTOR GUARD 06504003 MOTOR,DD 06500539 HOSE,1" X 82" 06530218 CAPSCREW,1/2" X 1-3/4",NC,GR9 06533006 FLATWASHER,1/2",GR9 06505014...
Page 191 63IN FLAIL ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ 06200658 FLAIL,BOOM,63",GRASS,CPLT ASSY 06320110 CUTTER HEAD BONNET 28743 CUTTER SHAFT / KNIFE ASSY STANDARD GRASS ------ 28642C CUTTER SHAFT,63",STD TF1021B FLAIL KNIFE MOUNTING BOLT TF1020 FLAIL KNIFE MOUNTING CLEVIS 33713 FLAIL KNIFE - STANDARD 21677 NYLOCK NUT...
Page 193 63IN FLAIL DRIVE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 06504132 MOTOR (M350-1 3/4 GEAR) 28703B BELT GUARD TF3044 UPPER SHEAVE TF3040 LOWER SHEAVE TF3013 BUSHING 28723 BUSHING 28679B MOTOR CHANNEL PT3611A CLEVIS 40496 THREADED ROD 28702 BELT TF3620A TENSIONER SPRING 28572 SQUARE KEY TF1025...
Page 194 50IN SABER ROTARY MOWER ITEM PART NO. QTY. DESCRIPTION ROTARY,SABER 50",ASSY 32914 ROTARY,SABER 50",DECK 32915 SHIELD,50" ROTARY,SABER 06504012 MOTOR 33198 MOTOR MOUNTING BRACKET 34479 SPROCKET,MOTOR 34482 CHAIN COUPLING 34483 COVER COUPLING TF4852 FLANGE KIT TF1124 KEY,WOODRUFF 33185 CYLINDER COMMON SABER T4 ©2015 Alamo Group Inc.
Page 195 50IN SABER ROTARY MOWER Continued... ITEM PART NO. QTY. DESCRIPTION 32952 DEFLECTOR FLAP 33211 RETAINING BAR,FLAP 32951 HINGE PIN,SHIELD 33924 ROLLPIN,HINGE PIN 32936 SKID SHOE 34509 BAR,KNIVE MOUNTING 33203 KNIVES,SET OF 2,ROTARY,3/4” 34883 BOLT,KNIFE 6T0822 SHIM,MOTOR MOUNT,THIN 6T0822A SHIM,MOTOR MOUNT,THICK TB1033 CLEVIS PIN 06537021...
Page 196 50IN SABER MB ROTARY MOWER ITEM PART NO. QTY. DESCRIPTION 06741036 ROTARY,SABER,ASSY 06320009 ROTARY,SABER,DECK 06410439 COVER,MOTOR MNT 22014 FLATWASHER,1/4" 21530 CAPSCREW,1/4" X 1",NC 33879 CAPSCREW,3/4" X 2-1/4",NF,GR 8 33880 FLATWASHER,3/4",GR 8,SAE 33984 PIN,SHIELD,50" RD1032 PIN,LYNCH,1/4" X 2" 06500366 HOSE,3/8" X 98" 32810 ELBOW,1/2"...
Page 197 50IN SABER MB ROTARY MOWER Continued... ITEM PART NO. QTY. DESCRIPTION 33785 CYL,1-1/2 X 8" 33778 HINGE PIN,50" RTRY 6T3017 ROLLPIN,3/16" X 1" 33754 SHIELD,50" RTRY 33777 SKID SHOE,50" RTRY 21993 LOCKWASHER,3/4",GR 8 6T2413 HEX NUT,3/4",NF,GR 8 6T1023R KNIFE MTG NUT,1-1/8",NF,GR8 06533002 FLATWASHER,1-1/8",GR8 06521001...
Page 198 50IN SABER XB ROTARY MOWER ITEM PART NO. QTY. DESCRIPTION 06741036 ROTARY,SABER XB,ASSY 06320009 ROTARY,SABER XB,DECK 06410439 COVER,MOTOR MNT 22014 FLATWASHER,1/4" 21530 CAPSCREW,1/4" X 1",NC 33879 CAPSCREW,3/4" X 2-1/4",NF,GR 8 33880 FLATWASHER,3/4",GR 8,SAE 33984 PIN,SHIELD,50" RD1032 PIN,LYNCH,1/4" X 2" 06500291 HOSE,3/8"...
Page 199 50IN SABER XB ROTARY MOWER Continued... ITEM PART NO. QTY. DESCRIPTION 33785 CYL,1-1/2 X 8" 33778 HINGE PIN,50" RTRY 6T3017 ROLLPIN,3/16" X 1" 33754 SHIELD,50" RTRY 33777 SKID SHOE,50" RTRY 21993 LOCKWASHER,3/4",GR 8 6T2413 HEX NUT,3/4",NF,GR 8 6T1023R KNIFE MTG NUT,1-1/8",NF,GR8 06533002 FLATWASHER,1-1/8",GR8 06521001...
Page 200 60IN SABER ROTARY MOWER ITEM PART NO. QTY. DESCRIPTION 06741072 ROTARY,SABER 60",ASSY 06320169 ROTARY,SABER 60",DECK 33879 CAPSCREW, 3/4" X 2-1/4",NF GR 8 33880 FLATWASHER,3/4",GR 8,SAE 06410439 COVER,MOTOR MNT 22014 FLATWASHER,1/4” 21530 CAPSCREW,1/4" X 1",NC RD1032 PIN,LYNCH,1/4" X 2" 33984 PIN,SHIELD 33785 CYL,1-1/2"...
Page 201 60IN SABER ROTARY MOWER Continued... ITEM PART NO. QTY. DESCRIPTION 06420139 HINGE PIN,60" RTRY 06320162 SHIELD,60" RTRY 6T1024H5 SPINDLE 21993 LOCKWASHER,3/4",GR 8 6T2413 HEX NUT,3/4",NF,GR 8 06400690 BAR,BLADE,60” RTRY 33764 FLATWASHER,5/8",GR 8,SAE 6T2259 CAPSCREW,5/8" X 1-3/4",NF,GR 8 06538000 KNIFE MTG BOLT,5/8" SHOULDER 06521001 KNIFE,TRB50,5/8”...
Page 203 60IN ROTARY KNIFE AND DISH OPTION Continued... ITEM PART NO. QTY. DESCRIPTION 34876 BLADE MOUNTING DISK 6T1023R NYLOCK NUT,1-1/8” 34878 SPACER 34684 GRASS KNIFE 34497 KNIFE MOUNTING BOLT 33764 FLATWASHER 6T2259 CAPSCREW 27167 BOLT KIT (INCLUDES ITEMS 6 & 7) ---- 6T1825 LOCTITE - USED ON ALL DISK MOUNTING BOLTS...
Page 205 SABER SPINDLE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 33219 SPINDLE ASSY,ROTARY 34480 TAPERLOCK SPROCKET 21530 CAPSCREW,1/4” X 1”,NC 6T1015 BEARING LOCK NUT,THIN 22596 JAMWASHER 6T1014 BEARING ADJUST SLEEVE 6T1011 UPPER SEAL,SMALL 6T1012 BEARING CONE,SMALL 6T1013 BEARING CUP,SMALL 6T3210 GREASE ZERK 32953 SPINDLE HOUSING,SABER 33200...
Page 207 SABER XB & 60IN SPINDLE ASSY Continued... ITEM PART NO. QTY. DESCRIPTION 6T1024H5 SPINDLE ASSEMBLY 6T1031 SPROCKET 6T1016 BEARING LOCK NUT,THICK 22596 JAM WASHER 6T1015 BEARING ADJUSTMENT NUT,THIN 6T1014 BEARING ADJUSTMENT SLEEVE 6T1011 UPPER SEAL (SET OF 2) 6T1012 BEARING CONE 6T1013 BEARING CUP 6T1010H...
Page 209 ROTARY MOWER SPINDLE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ 6T1024H5 SPINDLE ASSEMBLY COMPLETE 6T1031 SPROCKET 6T1016 BEARING LOCK NUT - THICK 22596 JAM WASHER 6T1015 BEARING ADJUSTMENT NUT - THIN 6T1014 BEARING ADJUSTMENT SLEEVE 6T1011 UPPER SEAL - SET OF 2 6T1012 BEARING CONE 6T1013...
Page 210 3IN X 17-1/2IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION 33705 CYLINDER,WELDED,3" X 17-1/2" 34571 PISTON ROD ASSY 34572 BUTT & TUBE ASSY 34573 PISTON 34574 GLAND 34575 LOCK NUT,1"-14 UNS (TORQUE TO 315 FT.LB.) 34576 SPACER 34577 CHECK VALVE,KEPNER 34578 ORIFICE 33761...
Page 211 4IN X 15IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION 32365 CYLINDER,WELDED,4" X 15" 34580 PISTON ROD ASSY 34581 BUTT & TUBE ASSY 34582 PISTON 34583 GLAND 34584 LOCK NUT,1-1/4"-12 UNF (TORQUE TO 510 FT.LB.) 33757 SEAL KIT,PACKING (ITEMS 12 THRU 19) ------ GREASE ZERK ------...
Page 212 4-1/2IN X 26-1/2IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION 32364 CYLINDER,WELDED,4-1/2" X 26-1/2" 34586 PISTON ROD ASSY 34587 BUTT & TUBE ASSY 34588 PISTON 34589 GLAND 34590 LOCK NUT,1-1/4"-12 UNF (TORQUE TO 510 FT.LB.) 33758 SEAL KIT,PACKING (ITEMS 12 THRU 19) ------ GREASE ZERK ------...
Page 213 5IN X 25IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION 32363 CYLINDER,WELDED,5" X 25" 34592 PISTON ROD ASSY 34593 BUTT & TUBE ASSY 34594 PISTON 34595 GLAND 34596 LOCK NUT,1-3/4"-12 UNF (TORQUE TO 1800 - 2000 FT.LB.) 34597 CHECK VALVE,KEPNER 34598 ORIFICE 33759...
Page 214 PUMP AND GRILL GUARD OPTIONS ITEM PART NO. QTY. DESCRIPTION 32430 UNIVERSAL PUMP GUARD 32737 UNIVERSAL GRILL GUARD 21833 CAPSCREW,3/4" X 2-1/4",NC 22021 FLATWASHER,3/4" 21993 LOCKWASHER,3/4" 21825 HEX NUT,3/4",NC COMMON SABER T4 ©2015 Alamo Group Inc. Parts Section -50...
Page 215 RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION ------ 06505044 FILTER ASSY SAE 10 MICRON 28583 CAPSCREW,8MM X 25MM(1.25 PITCH) 06505045 COVER 06505046 SEAL KIT 06505047 SPRING 06505048 BYPASS 35259 FILTER,10 MIC,RETURN LINE 06505049 CAN/BODY COMMON SABER T4 ©2015 Alamo Group Inc. Parts Section -51...
Page 217 50IN AND 63IN FLAIL MOTOR BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION ------ 06504132 MOTOR ASSEMBLY 350 06504039 SHAFT END COVER 06504040 PORT END COVER 06504041 GEAR HOUSING 06504042 MATCHED GEAR SET TF4402 BALL BEARING 06504043 CAP SCREW 06504044 SET SCREW 06504028 06504045 DOWEL PIN...
Page 219 FRONT HYDRAULIC PUMP Continued... ITEM PART NO. QTY. DESCRIPTION 23152 PUMP ASSEMBLY,1-3/4”,COMPLETE 22766 SHAFT END COVER 22779 PORT END COVER 22774 GEAR HOUSING,1-3/4” 22771 GEAR SET 23824 CAPSCREW 06504078 SCREW,DRIVE 22773 DOWEL PINS 06504077 NAMEPLATE 22770 THRUST PLATE 22767 PLUG 06504075 SEAL,BK-UP 06504074...
Page 221 50IN FLAIL DIRECT DRIVE MOTOR BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION 06504003 MOTOR ASSEMBLY,DIRECT DRIVE 06504039 HOUSING,SEC 06504040 HOUSING,PEC 06504041 HOUSING,GEAR 06504117 GEAR,SET 06504118 SHAFT,CONTINENTAL TF4402 BRG,BALL 06504043 CAPSCREW 06504044 SCREW,DRIVE 06504045 PIN,DOWEL 06504077 NAME PLATE 763759 THRPL 02961940 PLUG,ODT 06504119 RING,SNAP...
Page 223 50IN AND 60IN ROTARY MOTOR BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION 06504011 MOTOR ASSEMBLY,TRB60 06504012 MOTOR ASSEMBLY,TRB50 22790 HOUSING, SEC 06504088 HOUSING, PEC 06504062 HOUSING, GEAR,TRB60 ------ 06504089 HOUSING, GEAR,TRB50 06504090 SET, GEAR SHAFT 06504104 CAP SCREW,TRB60 ------ 06504091 CAP SCREW,TRB50 06504078 SCREW, DRIVE...
Page 225 COOLER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 21530 CAPSCREW,1/4 X1 NC 21986 LOCKWASHER,1/4 22014 FLATWASHER,1/4 35176 1/4 U-NUT 06370015 SCREEN,COOLER,FRNT 06380006 MNT,COOLER,BUMPER TANK,RH 06380007 MNT,COOLER,BUMPER TANK,LH 06510350 COOLER,FRONT MNT 06510029 FAN ASSY, ONLY 21629 CAPSCREW,3/8 X 3/4 NC 21988 LOCKWASHER,3/8 22016 FLATWASHER,3/8...
Page 227 CABLE (MANUAL) LIFT VALVE, 4 SPOOL - 06502104 Continued... ITEM PART NO. QTY. DESCRIPTION 31595 INLET END COVER 31594 END COVER, LOAD SENSE 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 31600 VALVE SECTION (DOUBLE ACTING, DETENT-FLOAT) 31598 VALVE SECTION (DOUBLE ACTING, CENTER SPRING, METERED) 06503067...
Page 229 CABLE (MANUAL) LIFT VALVE, 5 SPOOL - 06502103 Continued... ITEM PART NO. QTY. DESCRIPTION 31595 INLET END COVER 31594 END COVER, LOAD SENSE 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 31598 VALVE SECTION (DOUBLE ACTING, CENTER SPRING, METERED) 31597...
Page 230 5 SPOOL ELECTRONIC VALVE - 06502146 ITEM PART NO. QTY. DESCRIPTION ------ 06502146 VLV,5SP,32PVG, SABER 06502074 END PLATE 06505013 END PLATE SEAL KIT ------ BONNET 06505042 BONNET SEAL KIT 42197 MAIN BOOM BONNET 42197 SECONDARY BOOM BONNET 42197 DECK ROLL BONNET 42197 BOOM SWIVEL BONNET 42197...
Page 231 5 SPOOL ELECTRONIC VALVE - 06502146 Continued... ITEM PART NO. QTY. DESCRIPTION 34308 INLET SECTION 06505013 INLET SECTION SEAL KIT ------ ELECTRONIC ACCUATOR 06502101 MAIN BOOM ELECTRONIC ACCUATOR 06502101 SECONDARY BOOM ELECTRONIC ACCUATOR 06502100 DECK ROLL ELECTRONIC ACCUATOR 06502101 BOOM SWIVEL ELECTRONIC ACCUATOR 06502099 DECK SHIELD ELECTRONIC ACCUATOR 42202...
Page 232 BRAKE VALVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 06510084 BRAKE VALVE, ASSY 34092 BRAKE VALVE, BLANK 34094 LOGIC ELEMENT 34090 RELIEF VALVE, 3500 PSI 06510095 METRI PAK COIL 34093 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 34091 RELIEF VALVE, 2600 PSI 34096 RELIEF SEAL KIT ----...
Page 234 SOLENOID SWITCH BOX AND WIRING ITEM PART NO. QTY. DESCRIPTION ------ SWITCH BOX RE37651 PLUG,AUX PWR 24204 FUSE HOLDER,IN-LINE (OPTION) 6T3965 FUSE,3AMP (OPTION) 6T3934 TEMPERATURE GAUGE (OPTION) 6T3931 TEMPERATURE SENSOR (OPTION) COMMON SABER T4 ©2015 Alamo Group Inc. Parts Section -70...
Page 235 MANUAL LIFT VALVE SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 06514012 SWBX,ALUM,BLK,06510100 35226 SWITCH,MOWER,COLEHERSEE 33811 SWITCH,MASTER/DECK FLOAT 34532 SWITCH,TRVL LCK 06514014 BREAKER,10A,SWBX 6T3923 INDICTATOR LIGHT,ON,RED 34540 STRAIN RELIEF,3/4,BLACK,NYLON 06550019 DECAL,SWTCHBX,BOOM,CG 02964063 KNOB,RED 35227 RELAY,DP,DT,12V,LY2F,35226 COMMON SABER T4 ©2015 Alamo Group Inc. Parts Section -71...
Page 237 ELECTRONIC LIFT VALVE SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 06510196 SWBX,ASSY 33811 SWITCH,MASTER/DECK FLOAT 33813 SWITCH,SFTY SHIELD 34532 SWITCH,TRVL LCK 34540 STRAIN RELIEF,3/4",BLACK,NYLON 6T3923 INDICTATOR LIGHT,ON,RED 06514006 BREAKER,15A,SWBX 06550044 DECAL,SWBX,06510047 35226 SWITCH,MOWER,COLEHERSEE 02964063 KNOB,RED 35227 RELAY,DP,DT,12V,LY2F,35226 COMMON SABER T4 ©2015 Alamo Group Inc.
Page 239 BOOM TRAVEL LOCK ITEM PART NO. QTY. DESCRIPTION 31328 HYDRAULIC TRAVEL LOCK VALVE 31329 ADAPTER - STANDARD BOOM 34532 SWITCH,TRAVEL LOCK ------ MAIN BOOM CYLINDER *REFER TO BOOM ASSY ------ HOSE / FITTINGS *REFER TO BOOM HYD ASSY 34796 COIL ,TRAVEL LOCK COMMON SABER T4 ©2015 Alamo Group Inc.
Page 246 WETCUT 50 GALLON TANK - 3PNT MOUNT ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06370136 MNT,TANK,50GAL,WETCUT 06520342 TANK,50GA.,WETCUT RD1032 PIN,LYNCH 1/4" X 2" TB1036 PIN,SEC BOOM SWIV 1X4-11/16" 06520343 ANCHOR,STRAP,WETCUT 06520344 BOLT,STRAP,TANK,WETCUT 06520345 STRAP,TANK,WETCUT COMMON SABER ©2014 Alamo Group Inc. Parts Section 6-94...
Page 247 WETCUT 100 OR 150 GALLON TANK - 3PNT MOUNT ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06370138 MNT,TANK,100GAL,WETCUT ------ 06370139 MNT,TANK,150GAL,WETCUT 06520372 TANK,100GA.,WETCUT ------ 06520373 TANK,150GA.,WETCUT 21527 HEX NUT,NYLOCK,1/4" NC 21530 CAPSCREW,1/4" X 1" NC RD1032 PIN,LYNCH 1/4" X 2" TB1036 PIN,SEC BOOM SWIV 1X4-11/16"...
Page 249 WETCUT 3PNT PLUMBING - 50IN MOWERS Continued... ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06520336 CNTRLR,SENSOR,06520333 06520341 PUMP,WETCUT 06520346 FITTING,BULKHEAD,WETCUT (50 GALLON TANKS ONLY) 06520347 FITTING,ELBOW,WETCUT 06520348 VLV,BALL,WETCUT 06520349 FITTING,BARB,HOSE,WETCUT 06503173 FITTING,1/2MP X 3/8"BARB 06520353 FITTING,TEE,WETCUT 06520367 ELBOW,1/2" X 1/2"BARB,POLY 06520361 FILTER,FIRE KIT,RAILKUT 06520400...
Page 251 WETCUT 3PNT PLUMBING - LARGE MOWERS Continued... ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 35176 U-NUT,1/4,3/4 TO CENTER 06520336 CNTRLR,SENSOR,06520333 06520354 BUSHING,REDUCER,WETCUT 27329 U-BOLT,1/4" X 1" X 2" 06520353 FITTING,TEE,WETCUT 06520349 FITTING,BARB,HOSE,WETCUT 35091 CLAMP, HOSE #6 06520469 1/2" HOSE (FEET) 06503168 SWIVEL,1/2"...
Page 253 WETCUT FRONT PLUMBING - 50IN MOWERS Continued... ITEM PART NO. QTY. DESCRIPTION 06370204 MNT,FRONT,UNI 06520336 CNTRLR,SENSOR,06520333 06520341 PUMP,WETCUT 06520346 FITTING,BULKHEAD,WETCUT 06520347 FITTING,ELBOW,WETCUT 06520348 VLV,BALL,WETCUT 06520349 FITTING,BARB,HOSE,WETCUT 06503173 FITTING,1/2"MP X 3/8"BARB 06520353 FITTING,TEE,WETCUT 06520367 ELBOW,1/2"MP X 1/2"BARB,POLY 06520361 FILTER,FIRE KIT,RAILKUT 06520351 STRAINER,40MESH 06520400 QUIK CPLR,MALE,1/2",WETCUT...
Page 255 WETCUT FRONT PLUMBING - LARGER MOWERS Continued... ITEM PART NO. QTY. DESCRIPTION 06370204 MNT,FRONT,UNIV 35176 U-NUT,1/4,3/4 TO CENTER 06520336 CNTRLR,SENSOR,06520333 06520354 BUSHING,REDUCER,WETCUT 27329 U-BOLT,1/4" X 1" X 2" 06520353 FITTING,TEE,WETCUT 06520349 FITTING,BARB,HOSE,WETCUT 35091 CLAMP, HOSE #6 06520469 1/2" HOSE (FEET) 06503168 SWIVEL,1/2"...
Page 257 WETCUT 50IN SPRAYER HEAD ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 06370105 HOOD,SPRAYER 06370106 HINGE,LH,SPRAYER 06370107 HINGE,RH,SPRAYER 06370108 HINGE,CNTR,SPRAYER 06410668 GUARD,SPRAYER,WETCUT 06410753 MNT,RH,WET CUT (FLAIL) 06410942 MNT,RH,WET CUT (ROTARY) 06410754 MNT,LH,WET CUT (FLAIL) 06410943 MNT,LH,WET CUT (ROTARY) 06410796 GUARD,HOSE,WETCUT 06420069 PIN,HINGE,WET CUT 06497003 TUBE,LG,SPRAYER...
Page 259 WETCUT 60IN SPRAYER HEAD ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 06370210 HOOD,SPRAYER 06370106 HINGE,LH,SPRAYER 06370107 HINGE,RH,SPRAYER 06370108 HINGE,CNTR,SPRAYER 06411234 GUARD,SPRAYER,WETCUT 06410753 MNT,RH,WET CUT (FLAIL) 06410942 MNT,RH,WET CUT (ROTARY) 06410754 MNT,LH,WET CUT (FLAIL) 06410943 MNT,LH,WET CUT (ROTARY) 06410796 GUARD,HOSE,WETCUT 06420069 PIN,HINGE,WET CUT 06497009 TUBE,LG,SPRAYER...
Page 261 WARRANTY SECTION Warranty Section 7-1...
Page 263: Warranty Information
All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger, if repair parts other than genuine Tiger repair parts have been used, or if the equipment has been subject to misuse, neglect, accident, improper maintenance or improper operation.
Page 264 . Common sense should play a large role in the operation of this machine. Since we at Tiger Corporation are constantly striving to improve out products, we reserve the right to change specifications or design at any time.
Page 265 TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators.

Tiger SABER BOOM JD6145-55M/R T4F Mounting And Operating Instructions

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Summary of Contents for Tiger SABER BOOM JD6145-55M/R T4F

Page 7: Table Of Contents

Page 9: Safety Section

Page 33: Assembly / Mounting Section

Page 61: Operation Section

Page 107: Maintenance Section

Page 141: Parts Section

Page 263: Warranty Information

Tiger SABER BOOM JD6145-55M/R T4F Mounting And Operating Instructions

Quick Links

Related Manuals for Tiger SABER BOOM JD6145-55M/R T4F

Summary of Contents for Tiger SABER BOOM JD6145-55M/R T4F

Page 7: Table Of Contents

Page 9: Safety Section

Page 33: Assembly / Mounting Section

Page 61: Operation Section

Page 107: Maintenance Section

Page 141: Parts Section

Page 263: Warranty Information