Tiger SIDE FLAIL ASEMBLIES JD 5065M Mounting And Operating Instructions

Asemblies for jd 5065m - 5105m cab

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SIDE FLAIL

ASSEMBLIES

JD 5065M - 5105M

CAB

Current as of 01/12/2012

PARTS LISTING WITH

MOUNTING AND OPERATING

INSTRUCTIONS

Tiger Corporation

3301 N. Louise Ave.

Sioux Falls, SD 57107

1-800-843-6849

1-605-336-7900

www.tiger-mowers.com

06010007

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Summary of Contents for Tiger SIDE FLAIL ASEMBLIES JD 5065M

Page 1 SIDE FLAIL ASSEMBLIES JD 5065M - 5105M Current as of 01/12/2012 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.com 06010007...
Page 2 TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
Page 3 This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower.
Page 5: Table Of Contents
TABLE OF CONTENTS SAFETY SECTION_____________________________________ ASSEMBLY / MOUNTING SECTION______________________ OPERATION SECTION_________________________________ MAINTENANCE SECTION______________________________ PARTS SECTION______________________________________ COMMON PARTS SECTION____________________________ WARRANTY INFORMATION_____________________________ This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated instructions carefully or personal injury or damage may result.
Page 7: Safety Section
SAFETY SAFETY SECTION Side & Rear flail Safety Section 1-1...
Page 8: General Safety Instructions And Practices
General Safety Instructions and Practices A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
Page 9 PELIGRO! Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) Never operate the Tractor or Implement until you have read and DANGER! completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
Page 10 DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. DANGER! Never allow children to operate or ride on the Tractor or Implement. WARNING! Do not mount the tractor while the tractor is moving. Mount the tractor only when the tractor and all moving parts are completely stopped.
Page 11 WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA- NENT HEARING LOSS! Tractors with or without an Implement at- tached can often be noisy enough to cause permanent hearing loss.
Page 12 WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is OFF before working on the Implement. WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
Page 13 DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Imple- ment, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medi- cation that would hinder their ability to operate the Equipment safely.
Page 14 DANGER! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities.
Page 15 Flail Mowers are capable under adverse conditions of throwing objects DANGER! for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS: -Front and Rear Deflectors are installed and in good, working condition;...
Page 16 Always disconnect the main PTO Driveline from the Tractor before DANGER! performing service on the Mower. Never work on the Mower with the tractor PTO driveline connected and running. Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. (SRM-3) Do not let the Blades turn when the Mower Deck is raised for any WARNING!
Page 17 California to cause cancer and birth or other reproductive harm. Wash hands after handling! Tiger mowers use balanced and matched system components for blade carriers, blades, cutter- shafts, knives, knife hangers, rollers, drive-train components and bearings. These parts are made and tested to Tiger specifications.
Page 18 SAFETY PART NO. LOCATION 21405 MOWER DECK 22839 MOWER DECK 22840 INSIDE OF CAB 24028 MOWER DECK Side & Rear flail Safety Section 1-12...
Page 19 SAFETY Side & Rear flail Safety Section 1-13 PART NO. LOCATION 10” x 5.5” 31522 MOWER DECK 18.25” x10” 31523 HYDRAULIC TANK 42350 MOWER DECK 33743 INSIDE OF CAB...
Page 20 SAFETY Side & Rear flail Safety Section 1-14 PART NO. LOCATION 42399 MOWER DECK 42400 MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT...
Page 21 SAFETY Side & Rear flail Safety Section 1-15 PART NO. LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3223 INSIDE OF CAB 6T3224 MOWER DECK 6T3230 INSIDE OF CAB...
Page 22 SAFETY Side & Rear flail Safety Section 1-16 PART NO. LOCATION 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK HYDRAULIC TANK 6T3243 INSIDE OF CAB...
Page 23 SAFETY 34852 HYDRAULIC TANK 06550054 ON MOWER HEAD Side & Rear flail Safety Section 1-17...
Page 24 ITEM PART NO. QTY. 50023 AVAIL 00776031 33997 AVAIL 33753 34296 34297 6T1823 NOTE: The manual canister can be bolted, zip tied or adhered to a variety of surfaces. Locate a protected area within the view of the operator. Then select an installation method and attach the canister.
Page 25: Federal Laws And Regulations
FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S.
Page 26 SAFETY Side & Rear flail Safety Section 1-20...
Page 27: Assembly / Mounting Section
JD5XX5M - TSF ASSEMBLY SECTION Assembly Section 2-1...
Page 28: Tractor Preparation
Before attempting to mount your Tiger mower, it is important to read an understand all of the Safety Messages in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages.
Page 29 CRANKSHAFT ACCESS To access the crankshaft of the JD5065M and 5085-105M, a hole will need to be cut in the front of the tractor casting. The battery plate will need to be raised to cut the hole and attach the crankshaft adapter. To do this, remove and save the bolts holding the battery plate to the tractor frame After the bolts have been removed, use a pry bar to raise the battery plate.
Page 30 CRANKSHAFT ACCESS Find the center punched marking on the front end of the tractor(shown below), and use it as a guide for cutting. Use a 1-3/4” hole saw to cut a hole for the driveshaft. Once the hole is cut you will be able to look through the hole and see the driveshaft cover. The driveshaft cover is held on by two bolts.
Page 31 DRIVESHAFT & FRONT PUMP MOUNTING Thread the pump drive shaft into the crankshaft adapter. Slide splined drive shaft coupler onto the pump drive shaft. Install the pump onto the mount- ing bracket. NOTE: the pump is offset to one direction, the pump should be installed with the off- set side on top.
Page 32 CABLE CONTROL LEVER STAND Place the cable control bracket on the floor so that the bracket is 2-1/2” from the side edge of the door, and 4-3/8” in front of the rear edge of the door. See images below. Be sure that the location of the stand will allow the operation of all control levers in the tractor and that the door will not strike the stand when shut.
Page 33 SWITCH BOX WIRING Route the green wires and the red wire (with the 10amp fuse) from the switchbox to the front console panel. Refer to the parts section for wiring diagram to hook up the switch box. Cover the wires from the switch box with plastic wire wrap provided. Remove the console panel under the steering wheel to access wires.
Page 34 ASSEMBLY WEATHER-PACK/METRI-PACK ASSEMBLY These instructions apply to both Weather-Pack and Metri-pack connectors. NOTE: Use the specific tool for the type of connector you are assembling. (ASM-C-0009) Assembly Section 2-8...
Page 35 VALVE MOUNTING Attach the rear valve mounting bracket to the fender of the tractor by removing the two rear bolts on the left fender and the two rear bolts on the right fender. See illustration below. Drill the square holes in the fenders to accept 3/8” capscrews. Use the hardware noted in the parts section to attach the valve mounting bracket to the tractor.
Page 36 PRESSURE LINE INSTALLATION The hydraulic pressure line will be plumbed into the tractors power beyond port. Locate the power beyond port on the upper right side of the tractor rear remotes, remove the plug (refer to the illustration below and the Parts Section). After the plug is removed, connect the adapter and route the hose from the adapter to the lift valve, as shown in the Parts Section.
Page 37 ASSEMBLY MANUAL LIFT VALVE PORTS (ASM-C-0057) MANUAL SWITCH BOX MOUNTING The switch box is to be secured to the operators side of the control handles, or valve stand. Refer to the parts section for assembly and components needed. (ASM-C-0071) Assembly Section 2-11...
Page 38 ASSEMBLY *NOTE ON HUSCO CONTROL VALVES* Manual, cable controlled (Husco control valve) boom mowers require check valves with integral restricting orifice (#06502036) installed in the control valve work ports that are connected to the gland ends of the main and secondary boom cylinders. This check valve allows oil to free flow into the gland end of the main and secondary boom cylinders, but restricts flow out of the cylinder, thereby providing proper boom control.
Page 39 ASSEMBLY HOSE AND WIRE ROUTING Attach two clamps to the right rear wheel well for proper hose/wire routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin for measuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. Measure along the back edge of the wheel well 6”...
Page 40 ASSEMBLY FENDER CUT FOR WHEEL WELL TANK A notch will have to be cut into the left rear fender to allow room for the hydraulic tank filler neck. The notch should start at 2 inches from the rear corner of the fender and create a 1 inch deep arc that is 5 inches long.
Page 41: Hose Routing
ASSEMBLY HOSE ROUTING It is important to route the hoses as shown below from the brake valve, behind the mast, and to the flail mowers. The hoses may get into the front and/or rear tires if not properly routed and clamped. (ASM-C-0061) Assembly Section 2-15...
Page 42 FILLING HYDRAULIC RESERVOIR Refer to the maintenance section for filling specifications and hydraulic oil requirements. NOTE: Starting or running your Tiger mower before filling reservoir will cause serious damage to hydraulic pump. (ASM-C-0004hydro resrv) WHEEL SPACER WITH WHEEL WELL TANK When the left wheel is off, a spacer kit is needed with the wheel well tank (part# 06200637.) Attach the spacer to the left wheel portion of the axle with the hardware provided.
Page 43 TEMPERATURE GAUGE MOUNTING Mount the temperature gauge where it is clearly visible to the operator. Attach the green (-) wire from the negative post on the gauge to a grounded bolt on the tractor frame. Remove paint if needed to make a good ground. Remove the pipe plug from the side of the hydraulic reservoir and install the temperature sensor using thread sealing tape.
Page 44 ASSEMBLY SIDE MOWER HYDRAULIC DIAGRAM (ASM-C-0090) Assembly Section 2-18...
Page 45 CONTINUOUS DUTY SOLENOID SWITCH Mount the solenoid switch, drill holes to match if necessary, in a dry and well protected area. Secure as shown in the parts section. A.) ORANGE 10 GA. wire from terminal (D) to +12V battery post on tractor starter solenoid. B.) RED 14 GA.
Page 46 ASSEMBLY CONTINUOUS DUTY SOLENOID SWITCH (ASM-JD-0096) Assembly Section 2-20...
Page 47 DRAFT BEAM INSTALLATION Install ½” O-ring breather into butt port of inboard cylinder. Install fittings in the rod end of the cylinder according to the diagram in the Common Parts section. These fittings should be positioned to face the butt end of the cylinder. Next turn the clevis onto the rod of the cylinder until it is tight against the shoulder and lock into place with locking bolt on clevis.
Page 48 ASSEMBLING LIMIT SWITCH Mount bracket 1-5/8” down from top edge on the inside of the rear arm of the draft beam, (Fig. A) square with inside corner as shown with the square corners against arm. Weld plate no more than 5/8” x 1/4” on top as shown.
Page 49 (ASM-C-0029) LIFT CONTROL FEEDLINES Hose lengths will vary between tractor applications such as cab and non-cab units. See the Parts Section that pertains to your tractor for hose applications. Install a hose from the bottom or inner valve port (behind cab for cab units, on stand for non- cab units) to the restrictor on the inboard cylinder gland.
Page 50: Mower Mounting
Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting ears. Using a clevis pin and roll pins, connect the pivot arm to clevis on draft beam. NOTE: Make sure the longer distance between the cutout and the end of the pivot arm is closest to the draft beam pivot ears on the center tube as shown in the diagram below.
Page 51 TRAVEL LOCK MOUNTING Install the travel lock bracket with pin and clip on the draft beam. Slide the draft beam and align the travel lock bracket hole with the mounting hole on the main frame. Install the capscrew, lockwasher and hex nut as shown in the picture. Raise the deck/flail to it’s upright position (Deck ear touches to stop bolt as shown in the picture).
Page 52 TRAVEL LOCK INSTALLATION Your side flail bonnet(s) may have come without the travel lock hook welded on. This is done after assembly to ensure a proper fit to your equipment. Follow the following steps to attach the travel lock. Make sure to wear the proper personal protection equipment.
Page 53 DECK / MOTOR FEEDLINE Install the 1” hoses from the motor to the solenoid valve. Refer to the parts section for detailed information about hoses and fittings for this application. Install split hoses around hydraulic hoses where they contact sharp edges, or any other edges that may rub hoses.
Page 54 FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book. The decals are to be maintaned in good condition as a reminder to the operator, and should be replaced if damaged.
Page 56 TIGER SIDE AND REAR FLAIL MOWER OPERATING INSTRUCTIONS Tiger Side and Rear flail mowers are manufactured with quality material by skilled workers. These mowers are designed for cutting grass and small weeds. The mower is equipped with protective deflectors to prevent objects being thrown from the mower by the blades, however, no shielding is 100% effective.
Page 57: Operator Requirements
1. OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
Page 58: Tractor Requirements
2. TRACTOR REQUIREMENTS The tractor used to operate the mower must have the power, capacity and required equipment to safely operate the mower at a ground speed between 2 and 5 MPH. Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and could be a potential danger to the operator and passersby.
Page 59: Getting On And Off The Tractor
2.4 Front End Weight Maintain a minimum of 20% total tractor weight on the tractor front end at all times. Front end weight is critical to maintain steering ability and to prevent the front end from rearing up. Consult your authorized tractor dealer for front weights and carriers.
Page 60 3.1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you. Never allow passengers to ride on the tractor or attached equipment.
Page 61: Starting The Tractor
4. STARTING THE TRACTOR The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Essential Tractor Controls: •...
Page 62 Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. 5.1 Connecting the Rear Flail to the Tractor 1. Make sure the tractor is equipped with the correct PTO shaft.
Page 63 5.2 Connecting the Side Flails to the Tractor 1. Install the Draft Beam onto the Main Frame. 2. Raise the Draft Beam to line up with the the ‘ears’ on the Side Flail and install Pins and hardware. 3. Connect the Linkage and Cylinder to the Side Flail for a Combo Lift set-up or route and connect the cable to the Side Flail if it’s a Cable Lift set-up.
Page 64: Setting The Mower
6. SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation. A properly set mower will make a more uniform cut, distribute clippings more evenly, require minimal tractor work, and follow the contour of uneven terrain. NOTE: Avoid very low cutting heights, striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive.
Page 65: Driveline Attachment
Set cutting height according to procedures above for remaining two cutter sections. Make sure that all three rollers are set at the same height to ensure an even cut across the entire width of the mower. 6.2 Leveling Rear Flail Deck To facilitate a safe and efficient mowing operation, the mower should be operated parallel to the ground at all times.
Page 66 When attaching the Implement input driveline to the Tractor PTO, it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft. Push and pull the driveline back and forth several times to ensure it is securely attached.
Page 67 Shorten the driveline profiles as follows: • Remove the driveline from the tractor. • Position the mower to the point with the shortest distance between the tractor PTO shaft and cutter gearbox. Shut down the tractor and securely block the mower in this position. •...
Page 68 DO NOT allow any person under a folded wing unless wing is securely locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component unless the implement is securely supported or blocked up.
Page 69 8.2 Mower Pre-Operation Inspection/Service Before each mower use, a complete inspection and service is required to ensure the mower is in a good and safe working condition. Damaged and/or broken parts should be repaired and/or replaced immediately. To ensure the mower is ready for operation, conduct the following. OPS-R-0007 All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Steel Guards, Gearbox Shields, PTO integral shields , and Retractable Door Shields should be used and maintained in good...
Page 70 • Ensure rubber deflectors are in position and not damaged. Replace worn, broken, and missing sections immediately. • Ensure the rollers are in good condition and rotate freely. • Ensure the driveline integral shield is in good condition and rotate freely. •...
Page 71 • Inspect cutter knives and knife pins for looseness and excessive wear. Make sure the mower is securely blocked up before crawling beneath. Replace damaged, worn, and missing knives as complete sets to maintain cuttershaft balance. • Remove any grass or other debris which may be wrapped around the cuttershafts.
Page 72 Flail Mower PRE-OPERATION Inspection Mower ID#________________ Date: Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Page 73 Tractor PRE-OPERATION Inspection Mower ID#________________ Date: Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Page 74: Driving The Tractor And Implement
9. DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport.
Page 75 9.1 Starting the Tractor The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor.
Page 76 OPERATION Using the tractor 3-point hitch control lever, raise the mower off the ground about 6”, or just high enough to clear any ground obstacles. When raising the mower, make sure all connection points are securely attached and at least 1” clearance is maintained between the driveline and the deck.
Page 77 9.4 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines, it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid (driveline is at its extreme shortest length).
Page 78: Operating The Tractor And Implement
Inclines and ditches should be approached along a line which is at an angle as shown. This type of path will reduce the possibility of over-collapse of the driveline and resulting damage. If the gradient is so steep that such an approach increases the possibility of a tractor roll-over, select an alternate crossing path.
Page 79 Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death.
Page 80 Flail Mowers are capable under adverse conditions of throwing objects for great distances (300 feet or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS: -Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition;...
Page 81 10.4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height, type, and density of vegetation to be cut. Recommended speed for efficient mower performance is between 2 and 5 mph(3-8 kph). Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut. Refer to the tractor operator’s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed.
Page 82 Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet (90 m) in front and to the sides of the tractor and mower.
Page 83: Disconnecting The Mower From The Tractor
OPERATION 10.6 Shutting Down the Implement To shut down the implement, first bring the tractor to a complete stop. Then slow down the implement by reducing the engine speed before disengaging the PTO. Wait for all motion to stop before proceeding to drive or shut down the tractor.
Page 84 Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. Never stand or allow another person to stand between a running Tractor and the Mower when disconnecting the Implement from the Tractor 3-point hitch.
Page 85: Mower Storage
12. MOWER STORAGE It is recommended that the mower be stored with the center section and both side mowers fully lowered to ground level. If the mower is stored with the side mowers in the raised position, select a level area and engage travel locks and travel lock pins to prevent the side mowers from falling BEFORE disconnecting the mower rear mower.
Page 86: Transporting The Tractor And Implement
13. TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area. Therefore, the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations.
Page 87 Before transporting the tractor on a public roadway or boarding a trailer for transport, the tractor brake pedals should be locked together. pedals ensures that both simultaneously while stopping, especially when making an emergency stop. Use extreme caution and avoid hard applications of the tractor brakes when carrying equipment at road speeds.
Page 88 Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. The SMV (Slow-Moving Vehicle) emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed.
Page 89 Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023 13.2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement, measure the height and width dimensions and gross weight of the complete loaded unit.
Page 92: General Instructions
General Instructions Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower.
Page 93: Regular Maintenance
Always disconnect the wire leads from the mower pump solenoid before performing service on the Tractor or Mower. Use caution when working on the Tractor or Mower. before working on Mower or Tractor. The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment, injury or death.
Page 94 ITEM SERVICE Hydraulic Fluid Level Check Rear Flail Drive (if applicable) Lubricate Bearing Flange and Shaft Coupler Cutter Shaft Lubricate Ground Roller Bearings Lubricate WEEKLY OR EVERY 50 HOURS ITEM SERVICE In Tank Hyd. Fluid Change Filter (10 micron filter) In-Line High Pressure Change Filter...
Page 95 YEARLY OR EVERY 500 HOURS ITEM Hydraulic Tank Fluid In Tank Hydraulic Fluid Filter (10 micron filter) In-Line HP Filter (10 micron filter) Hydraulic Tank Breather Side and Rear Flail ©2011 Alamo Group Inc. MAINTENANCE SERVICE COMMENTS Change Change Change Change when indicated by restriction indicator.
Page 96: Troubleshooting
SYMPTOMS CAUSE Vibration 1. Loose Bolts 2. Cutter assembly Mower will not lift 1. Hyd. Fluid Low 2. Leaks in line 3. Faulty relief valve 4. Kinked or blocked 5. Faulty cylinder Mower will not start 1. Blown fuse or run 2.
Page 97 Oil Temperature rises1. Belts 1. Low oil level above 200 deg. F 2. Kinked or blocked hose 3. Worn pump/motor Motor runs but 1. Belts will not cut. 2. Tensioner Mower turns slowly 1. Contaminants or not at all. 2. Suction lines 3.
Page 98 These are intended to be general specifications. See tractor operators or service manual for exact specifications for your unit. LUBRICATION RECOMMENDATIONS Description Application Tractor Hydraulics Reservoir Mower Hydraulics Reservoir Cold Temperatures 0° F Start-Up Normal Temperatures 15° F Start-Up Flail Rear Gearbox Reservoir Cutter Shaft &...
Page 99: Torque Specifications
MAINTENANCE TORQUE SPECIFICATIONS Side and Rear Flail Maintenance Section 4-9 ©2011 Alamo Group Inc.
Page 100 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface., shut ”OFF”, and allow sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather. Do not place face over opening when removing breather.
Page 101 MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de- pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line 100, HD049 model) Locate the bottom of the High Pressure Bowl, and use the appropriate spanner wrench-or-...
Page 102 MAINTENANCE GREASING THE UPPER AND LOWER SHEAVES Locate the grease zerks on the ends of the upper and lower sheave pins. Mnt-R-0018 Inject Lithium- Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each pin until it protrudes from the ends. These should also be greased daily or for every 8 hours of service.
Page 103 MAINTENANCE With the cutter head lowered, locate the grease zerks on the linkage and pivot bosses. Inject Lithium- Complex Extreme Pressure grease conforming to NLG12-ISO 320 specifications until it protrudes from the ends. With the cutter head in this position it is also possible to grease the draft beam cylinder anchors and pins.
Page 104 MAINTENANCE DRIVE SHAFT YOKE, U-JOINT STUB SHAFT With engine stopped, inject Lithium-Complex extreme pressure grease conforming to NLGI2-ISO 320 specifications into universal joints and slip yoke until grease appears at the seal. Grease them daily or every 8 hours. ADJUSTING THE CABLE LIFT Extend the outboard cylinder until the mower deck touches its stop on the draft beam as shown.
Page 105: Adjusting The Cutting Height
MAINTENANCE ADJUSTING THE CUTTING HEIGHT Loosen the four ground roller bracket locknuts. Loosen the adjustment rod locknut and turn the adjustment rod to adjust the cutting height. The cutting height is indicated by the end of the adjustment rod on the cutting height decal. When cutting height has been achieved, tighten the ground roller bracket locknuts and the adjustment rod locknut securely.
Page 106 MAINTENANCE GREASING CUTTER SHAFT-FLAIL MOWERS Locate grease zerks on each end of cutter shaft(s). These are located on the bearing cover. Normal conditions require one or two pumps in each bearing, using Lithium-Complex Extreme Pressure grease conforming NLGI2-ISO specifications. This is to be done with a standard grease gun daily or at 8 hour intervals.
Page 107 MAINTENANCE IDLER TENSION Locate the idler tensioning rod for each flail. Loosen the locking nut. Turn the adjusting nut until the washer between the spring and nuts are flush with the spring housing or guide. Tighten locking nut securely. For standard cut on side flail adjust until the spring washer is flush with the top of the spring housing.
Page 108 ROSTA TENSIONER STANDARD DUTY REAR FLAILS Remove the shield guard over the belt shield. Next, remove the belt shield that covers the tensioner, belt and sheaves. Place a straight edge over both sheaves and measure the belt tension (See TENSIONER MEASUREMENT PROCEDURE).
Page 109 TENSIONER MEASUREMENT PROCEDURE Measure the Belt Span (SEE SKETCH). Position the bottom of the Large “O” Ring on the Span Scale at the measured Belt Span. Set the Small “O” Ring on the Deflection Force Scale to Zero. Place the tension gauge squarely on the belt at the center of the belt span. Apply a force on the plunger perpendicular to the belt span until the bottom of the Large “O”...
Page 110 MAINTENANCE REVERSING MOWER ROTATION OF SIDE FLAIL MOWERS To reverse the rotation of the side and hydraulically driven Heavy Duty rear flail, a different idler arm is needed only for side flail. Part No. TF4346 is used in standard rotation. Part No. TF4345 is used in reverse rotation.
Page 111 REVERSING MOWER ROTATION OF SD REAR FLAIL MOWERS Remove the shield guard and belt shield. Next, remove the Rosta stop and loosen the Rosta Tensioner (CAUTION: the Rosta Tensioner is under belt pressure. Sudden release of this pressure may cause serious injury).
Page 112 MAINTENANCE REVERSING MOWER ROTATION REAR MECHANICAL DRIVEN FLAIL MOWERS Remove the rear shaft guard and disconnect the chain coupling to the shaft. Disconnect the P.T.O. drive shaft from the right angle gear box. Remove the gear box from the flail frame and lay down flat so that gear oil does not leak not.
Page 113 Flail Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Wear inside the blade bolt hole, or • Any cracks are visible, or •...
Page 114 Blade Pins and D-Ring Inspection Blade Pins and D-Rings daily for wear or damage as follows: Inspect the Blade pins and D-Rings daily for abnormal wear. Make sure the cotter pins are in place and properly spread. REPLACE BLADE Pins and D-Rings IMMEDIATELY if they have: •...
Page 115 Flail Axe Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Oval shape wear inside the blade bolt hole, or •...
Page 116 Flail Axe Blade Bolt Inspection Inspect Blade Bolts daily for wear or damage as follows: Inspect the Blade Bolt daily for abnormal wear. REPLACE ALL BLADE BOLTS on the carrier IMMEDIATELY if any bolts have: • Visible cracks or • If the blade bolt is worn or any recessed area is visible on the bolt, or •...
Page 117 50” FLAIL KNIFE BLADE REPLACEMENT If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe knife can cause severe vibration and possible damage to the mower. The knife should not be welded on for any reason.
Page 118 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEARBOX When filling or checking the fluid level, the unit should be parked on a level surface with rear flail down on surface, shut “OFF”, and cold, (at ambient temperature). Remove the fluid level plug located on the side of the gear box.
Page 120: Cuttershaft Bearing Replacement
CUTTERSHAFT BEARING REPLACEMENT Remove existing cuttershaft, bearings and string guards. Make sure that the end knives on each end of the cuttershaft are orientated as shown. Apply anti-seize on cuttershaft as shown on next page. Install non-drive side bearing first. Install the top of the string guard on the non-drive side first.
Page 122 DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. _______ Pump Drive Shaft: Check for end play in driveshaft / coupler and lubricate at zerks. _______ Crankshaft adapter: If equipped with rubber grommets check condition, replace if missing or damaged.
Page 123: Parts Section
JD 5XX5M - TSF PARTS SECTION...
Page 124 NOTES...
Page 125 PART NAME INDEX PARTS ORDERING GUIDE ... 4 NOTES... 5 TRACTOR MOUNT KIT... 6 TRACTOR MOUNT KIT - HYDRAULICS... 8 2 SPOOL CABLE CONTROL STAND... 10 CABLE (MANUAL) LIFT VALVE - 2 SPOOL... 12 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 24873... 14 WHEEL SPACER...
Page 129 Continued... ITEM PART NO. QTY. DESCRIPTION 06300109 MAIN FRAME 06300124 MNFRM,LDR (LOADER MOUNT) 06410898 UPRIGHT,LH 06410899 UPRIGHT,RH 06300111 AXLE BRC,LH 06300110 AXLE BRC,RH 06380015 TANK,RES,WHEEL WELL 23152 PUMP,P350-1-3/4 GEAR 06401034 MOUNT,PUMP 06380031 GUARD,PUMP 21639 CAPSCREW,3/8" X 3-1/4",NC 22016 FLATWASHER,3/8" 21627 NYLOCK NUT,3/8",NC 33764 FLATWASHER,5/8",SAE...
Page 130 ITEM PART NO. QTY. DESCRIPTION 23152 PUMP 06370109 COUPLER 06420118 DRV SHFT,23.75" (JD5085 - 5105M TRACTORS) LVB24989 JD PULLEY KIT (JD5085 - 5105M TRACTORS) 06530002 CAPSCREW,SKT HD,10MM X 75MM,1.5P 06420119 DRV SHFT,24.65" (JD5065 - 5075M TRACTORS) 06420120 ADPTR,CRNKSHFT (JD5065 - 5075M TRACTORS) 6T3013 ROLLPIN,1/4"...
Page 131 Continued... ITEM PART NO. QTY. DESCRIPTION 06700091 TANK,RES,ASSY,WHEEL WELL 06380015 TANK,RES,WHEEL WELL 06505067 SIGHT GAUGE 06505044 FLTR ASSY,IN-TANK CPLT,SAE10MP 21627 NYLOCK NUT,3/8",NC 06505127 PLUG,SAE,#20 6T0649 FILTER GAUGE TF4888 STREET ELBOW,1/8" X 90º 06505077 CAP,BREATHER,O-RING 06503084 ELBOW,1-1/2"FOR X 1-1/2"FOR,MACH 06503083 ADAPTER,1-1/2"MOR X 1-1/2"MOR 34309 BALL VALVE,1-1/2"FOR 34710...
Page 133 Continued... ITEM PART NO. QTY. DESCRIPTION 31923 BRKT,CTRL,CBL 6T1251 CBL CTRL BOX,180 DEG 06510102 SWITCH BOX,SIDE 34496 BRKT,SWITCH BOX 6T3951 SCREW,MACHINE,8-32 X 1/2" 21986 LOCKWASHER,1/4" 21525 HEX NUT,1/4",NC 21542 CAPSCREW,1/4" X 4",NC 21635 CAPSCREW,3/8" X 2-1/4",NC 27082B SPACER 21627 NYLOCK NUT,3/8",NC 06505100 CBL,CNTRL,108 21544...
Page 135 Continued... ITEM PART NO. QTY. DESCRIPTION 24873 VALVE,2SP,HSC,OC 06340033 VALVE MNT 34622 PLATE,VALVE,REAR MNT 21632 CAPSCREW,3/8" X 1-1/2",NC 6T2615 WASHER,FENDER,3/8" 21627 NYLOCK NUT,3/8",NC 21630 CAPSCREW,3/8" X 1",NC 22016 FLATWASHER,3/8" 06505100 CBL,CNTRL,108" 6T4411 CLEVIS,CBL CTRL,3/16" 6T3017 ROLLPIN,3/16" X 1" 21500 HEX NUT,1/4",NF 34396 ADAPTER,.06"...
Page 137 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 24873 Continued... ITEM PART NO. QTY. DESCRIPTION TB1017S INLET END COVER TB1701 END COVER,OPEN CENTER TF3009 VALVE SECTION (DOUBLE ACTING,DETENT-FLOAT) TF3009 VALVE SECTION (DOUBLE ACTING,DETENT-FLOAT) 06503067 #10 O-RING PLUG 31861 RELIEF VALVE, 360 PSI TB1017E RELIEF VALVE, 2250 PSI TB1017M...
Page 138: Wheel Spacer
ITEM PART NO. QTY. DESCRIPTION 06770025 KIT,SPCR,WHL,JD 06400919 RING,SPACER,WHEEL,JD JD5XX5M TSF ©2011 Alamo Group Inc. WHEEL SPACER Parts Section 5-16...
Page 139: Hose Guide On Hd Draft Beam
ITEM PART NO. QTY. DESCRIPTION 28955D HD COMBO DRAFT BEAM 21627 NYLOCK NUT,3/8",NC 06370164 HOSE GUIDE 21632 CAPSCREW,3/8" X 1-1/2",NC JD5XX5M TSF ©2011 Alamo Group Inc. HOSE GUIDE ON HD DRAFT BEAM Parts Section 5-17...
Page 141 COMMON SIDE FLAIL - SUPER DUTY PARTS SECTION...
Page 143 PART NAME INDEX PARTS ORDERING GUIDE ... 4 NOTES... 5 COMBO DRAFT BEAM... 6 63IN SIDE FLAIL - STANDARD ROTATION... 8 63IN SIDE FLAIL - REVERSE ROTATION... 10 75IN SIDE FLAIL - STANDARD ROTATION... 12 75IN SIDE FLAIL - REVERSE ROTATION... 14 SIDE FLAIL DRIVE ASSEMBLY...
Page 147 Continued... ITEM PART NO. QTY. DESCRIPTION 32143 COMBO DRAFT BEAM -STD DTY FLAIL 6T0151R HYD. CYLINDER 3” X 10” 32215 HYD. CYLINDER 3” X 12” - STD DTY TF4500A PIVOT ARM TF4507B RIGHT LINKAGE ARM TF4506B LEFT LINKAGE ARM 30126B PIN, HEAD PIVOT 6T3001 PIN, BEAM PIVOT...
Page 149 Continued... ITEM PART NO. QTY. DESCRIPTION 28647E BONNET,63",STD,COMBO 28665A BAFFLE,63",STD ROT 6T2283 CARRIAGE BOLT,3/8" X 1",NC 6T2615 WASHER,FENDER 3/8" 21988 LOCKWASHER,3/8" 21625 HEX NUT,3/8",NC 27975A GUARD,CUTTERSHAFT 21731 CAPSCREW,1/2" X 1-1/2",NC 21990 LOCKWASHER,1/2" 21725 HEX NUT,1/2",NC 28735 GROUND ROLLER ADJ BRKT,STD DTY 06520028 BEARING,FLANGE,1-3/8",GRNDRLR 06520027...
Page 151 Continued... ITEM PART NO. QTY. DESCRIPTION 28647E BONNET,63",STD,COMBO 28969A TRASH GUARD,63",REV ROT 6T2283 CARRIAGE BOLT,3/8" X 1",NC 6T2615 WASHER,FENDER,3/8" 21988 LOCKWASHER,3/8" 21625 HEX NUT,3/8",NC 27975A GUARD,CUTTERSHAFT 21731 CAPSCREW,1/2" X 1-1/2",NC 21990 LOCKWASHER,1/2" 21725 HEX NUT,1/2",NC 28735 GROUND ROLLER ADJ BRKT,STD DTY 06520028 BEARING,FLANGE,1-3/8",GRNDRLR 06520027...
Page 153 Continued... ITEM PART NO. QTY. DESCRIPTION 28736D BONNET,75",STD,T3F,RT 28737 BAFFLE,75",STD ROT-STD 6T2283 CARRIAGE BOLT,3/8" X 1",NC 6T2615 WASHER,FENDER,3/8" 21988 LOCKWASHER,3/8" 21625 HEX NUT,3/8",NC 27975A GUARD,CUTTERSHAFT 21731 CAPSCREW,1/2" X 1-1/2",NC 21990 LOCKWASHER,1/2" 21725 HEX NUT,1/2",NC 28735 GROUND ROLLER ADJ BRKT,STD DTY 06520028 BEARING,FLANGE,1-3/8,GRNDRLR 06520027...
Page 155 Continued... ITEM PART NO. QTY. DESCRIPTION 28736D BONNET,75,STD,T3F,RT 28968A TRASH GUARD,75" 6T2283 CARRIAGE BOLT,3/8" X 1",NC 6T2615 WASHER,FENDER,3/8" 21988 LOCKWASHER,3/8" 21625 HEX NUT,3/8",NC 27975A GUARD,CUTTERSHAFT 21731 CAPSCREW,1/2" X 1-1/2",NC 21990 LOCKWASHER,1/2" 21725 HEX NUT,1/2",NC 28735 GROUND ROLLER ADJ BRKT,STD DTY 06520028 BEARING,FLANGE,1-3/8",GRNDRLR 06520027...
Page 157 Continued... ITEM PART NO. QTY. DESCRIPTION ------ BONNET *REFER TO HEAD PARTS 28679B MOTOR CHANNEL 21700 HEX NUT, 1/2", NF TF3620A SPRING,TENSIONER 27938 BUSHING,MACH,1ODX1/2IDX14GA. 40496 ROD,THREADED,1/2NFX8 PT3611A CLEVIS,6" 06504013 MOTOR, M350-1 3/4 GEAR TF3044 SHEAVE,8.0 TF3013 BUSHING,QD,SK 1-1/4,1/4 KEY TF3040 SHEAVE,6.3 28702 V-BELT,(500)
Page 158: In X 10In Hydraulic Cylinder Breakdown
3IN X 10IN HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 6T0151R HYD. CYLINDER 3" X 10" 6T0167 CYLINDER BUTT 6T0170 CYLINDER GLAND 6T0178 CLEVIS END 6T0164 CYLINDER TUBE 6T0161 PISTON ROD 6T0173 PISTON 6T0179 LOCKNUT 6T0176 TIE ROD ASY ------ 6T0187 SEAL KIT...
Page 159: In X 12In Hydraulic Cylinder Breakdown
3IN X 12IN HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 32215 HYD. CYLINDER 3" X 12" 6T0167 CYLINDER BUTT 6T0170 CYLINDER GLAND 6T0178 CLEVIS END 6T0204 CYLINDER TUBE 6T0203 PISTON ROD 6T0173 PISTON 6T0179 LOCKNUT 6T0205 TIE ROD ASY ------ 6T0187 SEAL KIT...
Page 160: Pump And Grill Guard Options
ITEM PART NO. QTY. DESCRIPTION 32430 UNIVERSAL PUMP GUARD 32737 UNIVERSAL GRILL GUARD 21833 CAPSCREW,3/4" X 2-1/4",NC 22021 FLATWASHER,3/4" 21993 LOCKWASHER,3/4" 21825 HEX NUT,3/4",NC COMMON SIDE FLAIL - SD ©2011 Alamo Group Inc. PUMP AND GRILL GUARD OPTIONS Parts Section 6-20...
Page 161: Reservoir Tank Filter Assembly
ITEM PART NO. QTY. DESCRIPTION ------ 06505044 FILTER ASSY SAE 10 MICRON 28583 CAPSCREW,8MM X 25MM(1.25 PITCH) 06505045 COVER 06505046 SEAL KIT 06505047 SPRING 06505048 BYPASS 35259 FILTER,10 MIC,RETURN LINE 06505049 CAN/BODY COMMON SIDE FLAIL - SD ©2011 Alamo Group Inc. RESERVOIR TANK FILTER ASSEMBLY Parts Section 6-21...
Page 163 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 30198 Continued... ITEM PART NO. QTY. DESCRIPTION TB1017S INLET END COVER TB1702 END COVER, POWER BEYOND TF3009 VALVE SECTION (DOUBLE ACTING, DETENT - FLOAT) TF3009 VALVE SECTION (DOUBLE ACTING, DETENT - FLOAT) 06503067 RELIEF PLUG TF4212 RELIEF VALVE, 200 PSI TB1017M...
Page 165 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31752 Continued... ITEM PART NO. QTY. DESCRIPTION TB1017S INLET END COVER TB1702 END COVER, POWER BEYOND TB1017P VALVE SECTION (SINGLE ACTING, SPRING DETENT) TB1017P VALVE SECTION (SINGLE ACTING, SPRING DETENT) TB1017M SHUT-OFF PLUG TB1017E RELIEF VALVE, 2250 PSI TB1017M SHUT-OFF PLUG...
Page 167 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31320 Continued... ITEM PART NO. QTY. DESCRIPTION 31595 INLET END COVER 31594 END COVER, LOAD SENSE 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 06503067 RELIEF PLUG 06503067 RELIEF PLUG 6T4209 RELIEF PLUG...
Page 169 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31322 Continued... ITEM PART NO. QTY. DESCRIPTION 31595 INLET END COVER 31594 END COVER, LOAD SENSE 31600 VALVE SECTION (DOUBLE ACTING, DETENT-FLOAT) 31600 VALVE SECTION (DOUBLE ACTING, DETENT-FLOAT) 06503067 RELIEF PLUG 31861 RELIEF VALVE, 360 PSI 6T4209 RELIEF PLUG 31862...
Page 170 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502040 COMMON SIDE FLAIL - SD ©2011 Alamo Group Inc. Parts Section 6-30...
Page 171 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502040 Continued... ITEM PART NO. QTY. DESCRIPTION 31595 INLET END COVER 31594 END COVER, LOAD SENSE 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) (REMOVE SHUTTLE DISC) 06503067 RELIEF PLUG 06503067 RELIEF PLUG...
Page 172 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502042 COMMON SIDE FLAIL - SD ©2011 Alamo Group Inc. Parts Section 6-32...
Page 173 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502042 Continued... ITEM PART NO. QTY. DESCRIPTION 31595 INLET END COVER 31594 END COVER, LOAD SENSE 31600 VALVE SECTION (DOUBLE ACTING, DETENT FLOAT) 31600 VALVE SECTION (DOUBLE ACTING, DETENT FLOAT) (REMOVE SHUTTLE DISC) 06503067 RELIEF PLUG 31861 RELIEF VALVE, 360 PSI...
Page 175: Front Hydraulic Pump Breakdown
Continued... ITEM PART NO. QTY. DESCRIPTION 23152 PUMP ASSEMBLY,1-3/4”,COMPLETE 22766 SHAFT END COVER 22779 PORT END COVER 22774 GEAR HOUSING,1-3/4” 22771 GEAR SET 23824 CAPSCREW 06504078 SCREW,DRIVE 22773 DOWEL PINS 06504077 NAMEPLATE 02965611 THRUST PLATE 22767 PLUG 06504075 SEAL,BK-UP 06504074 SEAL,CHAN 22765 SEAL,LIP...
Page 177: Flail Motor Breakdown
Continued... ITEM PART NO. QTY. DESCRIPTION ------ 06504013 MOTOR ASSEMBLY 350 - TSF 06504039 SHAFT END COVER 06504040 PORT END COVER 06504041 GEAR HOUSING 06504042 MATCHED GEAR SET TF4402 BALL BEARING 06504043 CAP SCREW 06504044 SET SCREW 06504028 06504045 DOWEL PIN ------ NAMEPLATE 763759...
Page 179: Cooler Assembly
Continued... ITEM PART NO. QTY. DESCRIPTION 21530 CAPSCREW,1/4 X1 NC 21986 LOCKWASHER,1/4 22014 FLATWASHER,1/4 35176 1/4 U-NUT 06370015 SCREEN,COOLER,FRNT 06380006 MNT,COOLER,BUMPER TANK,RH 06380007 MNT,COOLER,BUMPER TANK,LH 06510026 COOLER,FRONT MNT 21629 CAPSCREW,3/8 X 3/4 NC 21988 LOCKWASHER,3/8 22016 FLATWASHER,3/8 34117 ELBOW,1MOR X 1MJ90,FORGED COMMON SIDE FLAIL - SD ©2011 Alamo Group Inc.
Page 180: Brake Valve Assembly
ITEM PART NO. QTY. DESCRIPTION 06510083 BRAKE VALVE, ASSY 34092 BRAKE VALVE, BLANK 34094 LOGIC ELEMENT 34095 RELIEF VALVE, 3000 PSI 06510095 METRI PAK COIL 34093 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 34091 RELIEF VALVE, 2600 PSI COMMON SIDE FLAIL - SD ©2011 Alamo Group Inc.
Page 181: Brake Valve Hydraulic Schematic
BRAKE VALVE HYDRAULIC SCHEMATIC COMMON SIDE FLAIL - SD ©2011 Alamo Group Inc. Parts Section 6-41...
Page 182: Side Flail Travel Lock
ITEM PART NO. QTY. DESCRIPTION ------ BONNET *REFER TO FLAIL ASSEMBLY 30531A BRACKET, TRAVEL LOCK TF4248 PLATE, TRAVEL LOCK 23745 TRAVEL LOCK HOOK 21783 CAPSCREW,5/8”X2” NC 21992 LOCKWASHER, 5/8” 21775 HEX NUT, 5/8” NC TF4250 PIN, TRAVEL LOCK COMMON SIDE FLAIL - SD ©2011 Alamo Group Inc.
Page 183: Draft Beam Travel Lock
ITEM PART NO. QTY. DESCRIPTION 32143 DRAFT BEAM 6T0106 TRAVEL LOCK BRACKET 21833 CAPSCREW 3/4” X 2 1/4” ------ MAIN FRAME *REFER TO PARTS SECTION 33856 BRKT,PIN HOLDER 21988 LOCK WASHER 3/8” 21629 CAPSCREW 3/8” X 3/4” 6T3020 R - CLIP 5/32” 6T0107 TRAVEL LOCK PINS 3/4”...
Page 184: Switch Box
ITEM PART NO. QTY. DESCRIPTION 06514013 SWBX,ALUM,BLK,06510102 35226 SWITCH,MOWER,COLEHERSEE 33811 SWITCH,MASTER/DECK FLOAT 6T3923 INDICTATOR LIGHT,ON,RED 06514014 BREAKER,10A,SWBX 34540 STRAIN RELIEF,3/4,BLACK,NYLON 06550018 DECAL,SWTCHBX,TM/TSF,CG 35227 RELAY,DP,DT,12V,LY2F,35226 COMMON SIDE FLAIL - SD ©2011 Alamo Group Inc. SWITCH BOX Parts Section 6-44...
Page 187: Fire Supression System
FIRE SUPRESSION SYSTEM COMMON SIDE FLAIL - SD ©2011 Alamo Group Inc. Parts Section 6-47...
Page 189 Continued... ITEM PART NO. QTY. DESCRIPTION 06520357 TANK,FIRE SUPRESS SYS,RAILKUT 06520358 MNT,TANK,FIRE KIT,RAILKUT 06520359 PUMP,FIRE SUPRESS SYS,RAILKUT 6T2181 CAPSCREW,SKT HD,10/24 X 3/4 24890 HEX NUT,10-24 NYLOCK 06520360 HOSE REEL,FIRE KIT,RAILKUT 21630 CAPSCREW, 3/8 X 1,NC 21627 NYLOCK NUT,3/8",NC 06520361 FILTER,FIRE KIT,RAILKUT ------ 06520365 FILTER ELEMENT (AVAILABLE)
Page 192: Wetcut 50 Gallon Tank Mount
ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06370136 MNT,TANK,50GAL,WETCUT 06520342 TANK,50GA.,WETCUT RD1032 PIN,LYNCH 1/4" X 2" TB1036 PIN,SEC BOOM SWIV 1X4-11/16" 06520343 ANCHOR,STRAP,WETCUT 06520344 BOLT,STRAP,TANK,WETCUT 06520345 STRAP,TANK,WETCUT COMMON SIDE FLAIL - SD ©2011 Alamo Group Inc. WETCUT 50 GALLON TANK MOUNT Parts Section 6-52...
Page 193: Wetcut 100 Or 150 Gallon Tank Mount
ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06370138 MNT,TANK,100GAL,WETCUT ------ 06370139 MNT,TANK,150GAL,WETCUT 06520372 TANK,100GA.,WETCUT ------ 06520373 TANK,150GA.,WETCUT 21527 HEX NUT,NYLOCK,1/4" NC 21530 CAPSCREW,1/4" X 1" NC RD1032 PIN,LYNCH 1/4" X 2" TB1036 PIN,SEC BOOM SWIV 1X4-11/16" 06520345 STRAP,TANK,WETCUT 06520344 BOLT,STRAP,TANK,WETCUT 06520343 ANCHOR,STRAP,WETCUT COMMON SIDE FLAIL - SD...
Page 195 Continued... ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06520336 CNTRLR,SENSOR,06520333 06520341 PUMP,WETCUT 06520346 FITTING,BULKHEAD,WETCUT 06520347 FITTING,ELBOW,WETCUT 06520348 VLV,BALL,WETCUT 06520349 FITTING,BARB,HOSE,WETCUT 06520352 FITTING,NIPPLE,1/2X3/8,WETCUT 06520353 FITTING,TEE,WETCUT 06520367 ELBOW,1/2MPX1/2BARB,POLY 06520361 FILTER,FIRE KIT,RAILKUT 06520400 QUIK CPLR,MALE,1/2,WETCUT 06520401 QUIK CPLR,FEM,1/2,WETCUT 27329 U-BOLT,1/4" X 1" X 2" 35176 U-NUT,1/4,3/4 TO CENTER 35091...
Page 197 Continued... ITEM PART NO. QTY. DESCRIPTION 06370105 HOOD,SPRAYER 06370106 HINGE,LH,SPRAYER 06370107 HINGE,RH,SPRAYER 06370108 HINGE,CNTR,SPRAYER 06410668 GUARD,SPRAYER,WETCUT 06410753 MNT,RH,WET CUT 06410754 MNT,LH,WET CUT 06410796 GUARD,HOSE,WETCUT 06420069 PIN,HINGE,WET CUT 06497003 TUBE,LG,SPRAYER 06499012 SKIRT,ANTI SPRAY,50 06499013 SKIRT,ANTI SPRAY,7 06520314 TUBE,CAP,SPRAYER 06520316 HOSE,SPRAYER 06520317 NOZZLE,SPRAYER 06520319 TIP,NOZZLE,SPRAYER...
Page 199 WARRANTY SECTION Warranty Section 7-1...
Page 201: Warranty Information
WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material and workmanship. Any part of equipment that in Tiger’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the failure of part(s) shall have occurred within twelve (12) months from the date of delivery of said equipment to the Retail Customer.
Page 202 ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator.
Page 203 TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators.

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