Danfoss VLT AQUA Drive FC 202 Instruction Manual

Danfoss VLT AQUA Drive FC 202 Instruction Manual

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Safety
Safety
Safety
WARNING
HIGH VOLTAGE!
Adjustable frequency drives contain high voltage when
connected to AC line power. Installation, start-up, and
maintenance should be performed by qualified personnel
only. Failure to perform installation, start-up, and
maintenance by qualified personnel could result in death
or serious injury.
High Voltage
Adjustable frequency drives are connected to hazardous
AC line voltage. Extreme care should be taken to protect
against shock. Only trained personnel familiar with
electronic equipment should install, start, or maintain this
equipment.
WARNING
UNINTENDED START!
When the adjustable frequency drive is connected to AC
line power, the motor may start at any time. The
adjustable frequency drive, motor, and any driven
equipment must be in operational readiness. Failure to be
in operational readiness when the adjustable frequency
drive is connected to AC line power could result in death,
serious injury, equipment, or property damage.
Unintended Start
When the adjustable frequency drive is connected to the
AC line power, the motor may be started by means of an
external switch, a serial bus command, an input reference
signal, or a cleared fault condition. Use appropriate caution
to guard against an unintended start.
®
VLT
AQUA Drive
Instruction Manual
DISCHARGE TIME!
Adjustable frequency drives contain DC link capacitors that
can remain charged even when the adjustable frequency
drive is not powered. To avoid electrical hazards,
disconnect AC line power, any permanent magnet type
motors, and any remote DC link power supplies, including
battery backups, UPS and DC link connections to other
adjustable frequency drives. Wait for the capacitors to fully
discharge before performing any service or repair work.
The wait time required is listed in the Discharge Time table.
Failure to wait for the specified period of time after power
has been removed to do service or repair could result in
death or serious injury.
Symbols
The following symbols are used in this manual.
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices.
®
MG20M922 - VLT
is a registered Danfoss trademark
WARNING
Voltage [V]
Minimum Waiting Time [Minutes]
4
200–240
0.34–5 hp
[0.25–3.7 kW]
380–480
0.5-10 hp
[0.37-7.5 kW]
525–600
1–10 hp [0.75–
7.5 kW]
525–690
High voltage may be present even when the warning LED
display lights are off.
Discharge Time
WARNING
CAUTION
7
15
7.5–60 hp [5.5–
45 kW]
15–125 hp [11–
90 kW]
15–125 hp [11–
90 kW]
1.5–10 hp [1.1–
15–125 hp [11–
7.5 kW]
90 kW]

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Summary of Contents for Danfoss VLT AQUA Drive FC 202

  • Page 1 CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 2 590 Hz. Software versions 1x.xx also limit the maximum output frequency to 590 Hz, but these versions cannot be flashed, i.e., neither downgraded nor upgraded. ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 3: Table Of Contents

    3-11 2.4.5.6 Jumper Terminals 12 and 27 3-11 2.4.5.7 Terminal 53 and 54 Switches 3-12 2.4.5.8 Mechanical Brake Control 3-12 2.4.6 Serial Communication 3-13 3 Start-up and Functional Testing 3.1 Pre-start ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 4 5.5 Parameter Menu Structure 5.5.1 Quick Menu Structure 5.5.2 Main Menu Structure 5.6 Remote Programming with MCT 10 Set-up Software 6-11 6 Application Set-up Examples 6.1 Introduction 6.2 Application Examples 7 Status Messages ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 5 10.1 Power-dependent Specifications 11-1 10.2 General Technical Data 11-12 10.3 Fuse Specifications 11-17 10.3.1 CE Compliance 11-17 10.3.2 Fuse Tables 11-17 10.3.3 UL Compliance 11-21 10.4 Connection Tightening Torques 11-27 12 Index 12-1 ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 6 ® AQUA Drive Contents Instruction Manual ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 7: Introduction

    16 Serial bus terminal switch Grounding clamp (PE) 17 Digital I/O and 24 V power supply Shielded cable grounding clamp and strain relief 18 Control cable cover plate Table 1.1 Legend to Figure 1.1 ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 8 Motor output terminals 96 (U), 97 (V), 98 (W) Analog switches (A53), (A54) Line power input terminals 91 (L1), 92 (L2), 93 (L3) Relay 1 (01, 02, 03) Table 1.2 Legend to Figure 1.2 ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 9: Purpose Of The Manual

    All other single phase adjustable the instructions supplied with those options for frequency drives are only intended for use in private low- specific requirements. Contact the local Danfoss voltage systems interfacing with public supply only at a supplier or visit the Danfoss website: medium or high voltage level.
  • Page 10: Internal Component Functions

    • Inverter Converts the DC into a controlled PWM AC waveform for a controlled variable output to the motor • Output to motor Regulated three-phase output power to the motor ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 11: Frame Sizes And Power Ratings

    1.6.2 Safe Stop Commissioning Test must be 60204-1 performed. A passed commissioning test is mandatory Danfoss has named this functionality Safe Stop. Before after first installation and after each change to the safety integration and use of Safe Stop in an installation, perform installation.
  • Page 12: Terminal 37 Safe Stop Function

    ISO 13849-2 table D.4 • When external forces influence the motor axis (for example, suspended loads), additional measures are required (for example, a safety holding brake) to eliminate potential hazards ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 13 Category Short-circuit protected cable (if not inside installation IP54 3 /PL “d” (ISO 13849-1) or SIL 2 (EN 62061). cabinet) Table 1.5 Legend to Figure 1.5 ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 14: Safe Stop Commissioning Test

    LCP, if mounted [Reset] key. 1.2 Send Reset signal (via bus, digital I/O, or [Reset] key). The test step is passed if the motor remains in the safe stop state, and the ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 15 (Number of Poles). The application using synchronous or permanent magnet motors must take this residual rotation into consideration and ensure that it does not pose a safety risk. This situation is not relevant for asynchronous motors. ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 16 ® AQUA Drive Introduction Instruction Manual ® 1-10 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 17: Installation

    Derating for temperatures starting between 104 °F [40 °C] and 122 °F [50 °C] and elevation 3300 ft [1000 m] above sea level must be considered. See the equipment Design Guide for detailed information. ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 18: Lifting

    Ensure that the strength of the mounting location will support the unit weight • Mount the unit onto a solid flat surface or onto the optional backplate to provide cooling airflow (see Figure 2.2 and Figure 2.3) ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 19: Electrical Installation

    Wiring the motor to the adjustable frequency drive output terminals • Wiring the AC line power to the adjustable frequency drive input terminals Figure 2.4 Basic Wiring Schematic Drawing. * Terminal 37 is an option ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 20 Output contactor (generally not recommended) Line power, 3-phase and reinforced PE Grounding rail (PE) Control wiring Cable insulation (stripped) Equalizing min. 0.025 in [16 mm Table 2.2 Legend to Figure 2.5 ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 21: Requirements

    AC line voltage. Extreme care should be taken to protect against electrical hazards • Danfoss recommends that all power connections when applying power to the unit. be made with a minimum 167 °F [75° C] rated •...
  • Page 22: Leakage Current (>3.5 Ma)

    • Connect the 3-phase motor wiring to terminals 96 (U), 97 (V), and 98 (W). Dimension RCDs according to the system configu- ration and environmental considerations ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 23 Shielded Cable - LC - Figure 2.8 Motor, Line Power and Ground Wiring for A-Frame Sizes Figure 2.10 Motor, Line Power and Ground Wiring for B-Frame Sizes and Above Using Conduit ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 24: Ac Line Input Connection

    OFF. When off, the internal RFI filter capacitors between the chassis and the intermediate circuit are isolated to avoid damage to the intermediate circuit and to reduce ground capacity currents in accordance with IEC 61800-3. ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 25: Control Terminal Types

    • Some options available for ordering with the unit may provide additional terminals. See the manual provided with the equipment option. ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 26: Wiring To Control Terminals

    Ensure the contact is firmly established and not input loose. Loose control wiring can be the source of Serial Communication equipment faults or less than optimal operation. See 10.1 Power-dependent Specifications for control terminal wiring sizes. ® 2-10 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 27: Using Shielded Control Cables

    When the status line at the bottom of the LCP reads AUTO REMOTE COASTING or Alarm 60 External Interlock is displayed, this indicates that the unit is ready to operate but is missing an input signal on terminal 27. ® MG20M922 - VLT is a registered Danfoss trademark 2-11...
  • Page 28: Terminal 53 And 54 Switches

    Figure 2.20 Location of Terminals 53 and 54 Switches ® 2-12 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 29: Serial Communication

    See the option-card documentation for installation and instruction • A shielded serial communication cable is manual recommended • See 2.4.2 Grounding Requirements for proper grounding RS-485 Figure 2.22 Serial Communication Wiring Diagram ® MG20M922 - VLT is a registered Danfoss trademark 2-13...
  • Page 30 ® AQUA Drive Installation Instruction Manual ® 2-14 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 31: Start-Up And Functional Testing

    These values are needed to program motor nameplate data later. Confirm that the supply voltage matches voltage of adjustable frequency drive and motor. ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 32 Ensure that all switch and disconnect settings are in the proper positions. • Vibration Check that the unit is mounted solidly or that shock mounts are used, as necessary. • Check for an unusual amount of vibration. Table 3.1 Start-up Check List ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 33: Applying Power To The Adjustable Frequency Drive

    LCP Display but is missing an input signal on terminal 27. See LCP Custom Readout Figure 1.4 for details. Figure 3.2 Operation/Display ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 34: Pm Motor Set-Up In Vvcplus

    It is also possible to measure the value with an adjustable frequency drives with an optional inductance meter, which will also take the Danfoss bypass, no jumper wire is required. inductance of the cable into account. Divide the 3-02 Minimum Reference measured value by 2 and enter the result.
  • Page 35: Automatic Motor Adaptation

    Scroll to 1-29 Automatic Motor Adaptation (AMA). should be increased (>100% for Press [OK]. longer time can overheat the motor) Select [1] Enable complete AMA. Table 3.2 Recommendations for Different Applications Press [OK]. Follow on-screen instructions. ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 36: Check Motor Rotation

    When operating in local mode, [ ] and [ ] increase and decrease the speed output of the adjustable frequency drive. [◄] and [►] move the display cursor in the numeric display. ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 37: System Start-Up

    • Speed Bypass, parameter group 4-6* • Overmodulation, 14-03 Overmodulation set to off • Switching pattern and switching frequency parameter group 14-0* • Resonance Dampening, 1-64 Resonance Dampening ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 38 ® AQUA Drive Start-up and Functional Tes... Instruction Manual ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 39: User Interface

    Navigation keys for programming functions, moving the display cursor, and speed control in local operation. Also included are the status indicator lights. Operational mode keys and reset. ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 40: Setting Lcp Display Values

    [OK]. 0-22 Motor power (kW) 0-23 Motor frequency Table 4.2 Function Description Menu Keys 0-24 Reference in percent Table 4.1 Legend to Figure 4.2 and Figure 4.3 ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 41: Navigation Keys

    A fault condition causes the red restore factory default settings does not change alarm light to flash and an alarm data stored in the LCP memory. text is displayed. Table 4.4 Indicator Lights Functions ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 42: Uploading Data To The Lcp

    Restoring the adjustable frequency drive parameter • 15-05 Over Volts settings back to default values is done by initialization of the adjustable frequency drive. Initialization can be through 14-22 Operation Mode or manually. ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 43: About Adjustable Frequency Drive Programming

    6–60 Hz output to the motor propor- 3-03 Maximum Reference tional to the input signal (0–10 V DC = 6–60 Hz) 50.000 Hz Figure 5.3 Analog Reference 3-03 Maximum Reference ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 44 Ref./Feedb. Value Figure 5.8 Wiring Example for External Device Providing 0–10 V 000020.000 Control Signal (Adjustable Frequency Drive Left, External Device Right) Figure 5.6 Analog Reference 6-14 Terminal 53 Low Ref./Feedb. Value ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 45: Control Terminal Programming Examples

    4-19 Max Output 1.0–1000.0 Hz 120 Hz Frequency 4-53 Warning Speed 1500 RPM 1800 RPM High 5-12 Terminal 27 Coast inverse External interlock Digital Input 5-40 Function Relay Alarm No alarm ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 46: Parameter Menu Structure

    Details for common application set-ups are 25.9% 0.00A 1(1) provided in 6 Application Set-up Examples. Quick Menus Q1 My Personal Menu Q2 Quick Setup Q3 Function Setups Q5 Changes Made Figure 5.12 Quick Menus ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 47: Quick Menu Structure

    ® AQUA Drive About Adjustable Frequency ... Instruction Manual 5.5.1 Quick Menu Structure ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 48 ® AQUA Drive About Adjustable Frequency ... Instruction Manual ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 49 ® AQUA Drive About Adjustable Frequency ... Instruction Manual ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 50 ® AQUA Drive About Adjustable Frequency ... Instruction Manual ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 51 ® AQUA Drive About Adjustable Frequency ... Instruction Manual ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 52 ® AQUA Drive About Adjustable Frequency ... Instruction Manual ® 5-10 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 53: Remote Programming With Mct 10 Set-Up Software

    Instruction Manual 5.6 Remote Programming with MCT 10 Set- up Software Danfoss has a software program available for developing, storing, and transferring adjustable frequency drive programming. The MCT 10 Set-up Software allows the user to connect a PC to the adjustable frequency drive and perform live programming rather than using the LCP.
  • Page 54 ® AQUA Drive About Adjustable Frequency ... Instruction Manual ® 5-12 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 55: Application Set-Up Examples

    A OUT Notes/comments: A IN A OUT U - I 0 - 10V U - I A 54 Table 6.1 Analog Current Feedback Transducer Table 6.3 Analog Voltage Feedback Transducer (4-wire) ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 56 6-15 Terminal 53 D IN High Ref./Feedb. Value +10 V * = Default Value A IN A IN Notes/comments: A OUT 4 - 20mA U - I Table 6.5 Analog Speed Reference (Current) ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 57 D IN Notes/comments: +10 V D IN A IN D IN A IN +10 V A OUT A IN A IN A OUT Table 6.8 External Alarm Reset Table 6.10 Run Permissive ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 58 A OUT U - I Table 6.12 Motor Thermistor RS-485 Table 6.11 RS-485 Network Connection (N2, Modbus RTU, FC) CAUTION Thermistors must use reinforced or double insulation to meet PELV insulation requirements. ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 59: Status Messages

    2-12 Brake Power Limit (kW) has been reached. • Coast Coast inverse was selected as a function for a digital input (parameter group 5-1* Digital Inputs). The corresponding terminal is not connected. • Coast activated by serial communication ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 60 A freeze output command has been given, • Protection mode can be restricted in request but until a run permissive signal is received, 14-26 Trip Delay at Inverter Fault the motor remains stopped. ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 61 Stop The adjustable frequency drive has received a stop command from the LCP, digital input or serial communication. ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 62 ® AQUA Drive Status Messages Instruction Manual ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 63: Warnings And Alarms

    A trip can be reset in any of four ways Figure 8.2 Alarm Display • Press [Reset] on the LCP • Digital reset input command • Serial communication reset input command • Auto reset ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 64 LCP, there are three status indicator lights. Warn. Alarm Hand Auto Off Reset Figure 8.3 Status Indicator Lights Warning LED Alarm LED Warning Alarm On (Flashing) Trip Lock On (Flashing) Table 8.1 Status Indicator Lights Explanations ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 65: Warning And Alarm Definitions

    Ensure that all switch and disconnect settings are in the proper positions • Vibration Check that the unit is mounted solidly or that shock mounts are used, as necessary. • Check for an unusual amount of vibration Table 8.2 Start-up Check List ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 66 ® AQUA Drive Warnings and Alarms Instruction Manual ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 67: Basic Troubleshooting

    Check the wiring for shorts or Intermittent display frequency drive. terminal blocks. incorrect connections. If the display continues to cut out, follow the procedure for display dark. ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 68 Possible incorrect settings in the Check brake parameters. Check Check parameter group 2-0* DC Motor will not brake. brake parameters. Possible too ramp time settings. Brake and 3-0* Reference Limits. short ramp down times. ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 69 Acoustic noise or vibration Resonances have been reduced to an Change switching pattern and acceptable limit. frequency in parameter group 14-0* Inverter Switching. Increase Resonance Dampening in 1-64 Resonance Dampening Table 9.1 Troubleshooting ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 70 ® AQUA Drive Basic Troubleshooting Instruction Manual ® MG20M922 - VLT is a registered Danfoss trademark...
  • Page 71: Specifications

    [23] [45] [65] Efficiency 0.968 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 Table 10.1 Line Power Supply 1 x 200–240 V AC - Normal Overload 110% for 1 Minute ® MG20M922 - VLT is a registered Danfoss trademark 10-1...
  • Page 72 [13.5] [13.5] [13.5] 0.94 0.94 0.95 0.95 0.96 0.96 0.96 0.96 0.96 Efficiency Table 10.2 Line Power Supply 3 x 200–240 V AC - Normal Overload 110% for 1 Minute ® 10-2 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 73 Table 10.3 Line Power Supply 3 x 200–240 V AC - Normal Overload 110% for 1 Minute B3+4 and C3+4 may be converted to IP21 using a conversion kit (contact Danfoss) ® MG20M922 - VLT is a registered Danfoss trademark 10-3...
  • Page 74 50.71 [23] 59.53 [27] 99.21 [45] 143.3 [65] Efficiency 0.96 0.96 0.96 0.96 Table 10.4 Line Power Supply 1 x 380 V AC - Normal Overload 110% for 1 Minute ® 10-4 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 75 [14.2] [14.2] Efficiency 0.93 0.95 0.96 0.96 0.97 0.97 0.97 0.97 0.97 0.97 Table 10.5 Line Power Supply 3 x 380–480 V AC - Normal Overload 110% for 1 Minute ® MG20M922 - VLT is a registered Danfoss trademark 10-5...
  • Page 76 Table 10.6 Line Power Supply 3 x 380–480 V AC - Normal Overload 110% for 1 Minute B3+B4 and C3+C4 may be converted to IP21 using a conversion kit (contact Danfoss) ® 10-6 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 77 Values are based on a typical motor efficiency (eff2/eff3 border line). Motor and line cable: 300 MCM/150 mm Lower efficiency motors will also add to the power loss in the adjustable frequency drive and vice versa. ® MG20M922 - VLT is a registered Danfoss trademark 10-7...
  • Page 78 Values are based on a typical motor efficiency (eff2/eff3 border line). Motor and line cable: 300 MCM/150 mm Lower efficiency motors will also add to the power loss in the adjustable frequency drive and vice versa. ® 10-8 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 79 14.55 [6.6] 14.55 [6.6] 14.55 [6.6] 14.55 [6.6] 14.55 [6.6] 14.55 [6.6] 14.55 [6.6] 0.96 0.96 0.96 0.96 0.96 0.96 0.96 Efficiency Table 10.9 Line Power Supply 3 x 525–690 V AC IP20 ® MG20M922 - VLT is a registered Danfoss trademark 10-9...
  • Page 80 [27] [65] [65] [65] [65] [65] 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 Efficiency Table 10.10 Line Power Supply 3 x 525–690 V AC IP21-IP55/NEMA 1-NEMA 12 ® 10-10 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 81 (Though typically only 4 W extra for a fully loaded control card or options for slot A or slot B, each). ± 5%). Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for ( Motor and line cable: 300 MCM/150 mm ® MG20M922 - VLT is a registered Danfoss trademark 10-11...
  • Page 82: General Technical Data

    110% for 1 min. Starting torque maximum 135% up to 0.5 s Overload torque (Constant torque) maximum 110% for 1 min. *Percentage relates to VLT AQUA Drive's nominal torque. ® 10-12 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 83 Accuracy on analog output Max. error: 0.8% of full scale Resolution on analog output 8 bit The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. ® MG20M922 - VLT is a registered Danfoss trademark 10-13...
  • Page 84 (Inductive load) 24 V DC, 0.1 A Relay 02 Terminal number 4-6 (break), 4-5 (make) Max. terminal load (AC-1) on 4-5 (NO) (Resistive load) 2)3) 400 V AC, 2 A ® 10-14 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 85 10,000 ft [3000 m] Derating for high altitude, see section on special conditions EMC standards, Emission EN 61800-3, EN 61000-6-3, EN 55011, IEC 61800-3 EMC standards, Immunity EN 61800-3, EN 61000-6-1/2, ® MG20M922 - VLT is a registered Danfoss trademark 10-15...
  • Page 86 The USB connection is not galvanically isolated from ground protection. Only use an isolated laptop/PC as the connection to the USB connector on an VLT AQUA Drive or an isolated USB cable/drive. ® 10-16 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 87: Fuse Specifications

    10.3.1 CE Compliance Fuses or circuit breakers are mandatory to comply with IEC 60364. Danfoss recommend using a selection of the following. The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical) with the following voltage •...
  • Page 88 (50 [37]) NZMB2-A200 gG-160 (60 [45]) gG-160 (60 [45]) 100–125 [75–90] aR-200 (75 [55]) aR-250 NZMB2-A250 aR-250 (100 [75]) Table 10.13 380–480 V, Frame Sizes A, B and C ® 10-18 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 89 60–75 [45–55] gG-63 (50 [37]) gG-150 NZMB2-A200 gG-100 (60 [45]) 100–125 [75–90] aR-160 (75 [55]) aR-250 NZMB2-A250 aR-200 (100 [75]) Table 10.14 525–600 V, Frame Sizes A, B and C ® MG20M922 - VLT is a registered Danfoss trademark 10-19...
  • Page 90 50 [37] gG-125 gG-125 60 [45] gG-160 gG-160 75–100 [55–75] gG-200 gG-200 125 [90] aR-250 aR-250 Table 10.15 525–690 V, Frame Sizes A, C and D (non-UL fuses) ® 10-20 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 91: Ul Compliance

    JJN-20 202822 KLN- 30 [22] R200 0-200 R200 A2K-200R HSJ200 Table 10.16 1 x 200–240 V * Siba allowed up to 32 A ** Siba allowed up to 63 A ® MG20M922 - VLT is a registered Danfoss trademark 10-21...
  • Page 92 JKS-125 JJN-125 [18.5–22] 40 [30] KTN-R-150 JKS-150 JJN-150 50 [37] KTN-R-200 JKS-200 JJN-200 60 [45] KTN-R-250 JKS-250 JJN-250 Table 10.18 3 x 200–240 V, Frame Sizes A, B and C ® 10-22 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 93 3) A6KR fuses from FERRAZ SHAWMUT may substitute for A2KR for 240 V adjustable frequency drives. 4) A50X fuses from FERRAZ SHAWMUT may substitute for A25X for 240 V adjustable frequency drives. ® MG20M922 - VLT is a registered Danfoss trademark 10-23...
  • Page 94 2028220-125 KLS-R-125 A6K-125-R 75 [55] 2028220-160 KLS-R-150 A6K-150-R 100 [75] 2028220-200 KLS-R-200 A6K-200-R 125 [90] 2028220-250 KLS-R-250 A6K-250-R Table 10.22 3 x 380–480 V, Frame Sizes A, B and C ® 10-24 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 95 KTS-R-100 JKS-100 JJS-100 75 [55] KTS-R-125 JKS-125 JJS-125 100 [75] KTS-R-150 JKS-150 JJS-150 125 [90] KTS-R-175 JKS-175 JJS-175 Table 10.24 3 x 525–600 V, Frame Sizes A, B and C ® MG20M922 - VLT is a registered Danfoss trademark 10-25...
  • Page 96 JJS-125 2028220-125 KLS-150 A6K-125-R HST-125 125 [90] KTS-R-150 JKS-150 JJS-150 2028220-150 KLS-175 A6K-150-R HST-150 * UL-compliance 525–600 V only Table 10.26 3 x 525–690 V*, Frame Sizes B and C ® 10-26 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 97: Connection Tightening Torques

    50–60 [37–45] 40–50 [30– 75–100 [55– 75–100 [55–75] 14/24 14/24 Table 10.27 Tightening of Terminals For different cable dimensions x/y, where x ≤ 95 mm and y ≥ 95 mm ® MG20M922 - VLT is a registered Danfoss trademark 10-27...
  • Page 98 ® AQUA Drive Specifications Instruction Manual ® 10-28 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 99: Index

    Conduit................2-5, 2-7, 3-2, 8-3 Fault Log....................4-2 Feedback..............2-12, 3-2, 6-1, 8-3 Floating Delta..................2-8 Full Load Current................. 2-1 Functional Testing..............1-3, 3-6 Fuses..................3-2, 8-3, 9-1 Fusing..................2-5, 8-3, 3-2 ® MG20M922 - VLT is a registered Danfoss trademark 12-1...
  • Page 100 Control................4-1, 4-3, 7-1 PELV....................2-8, 6-4 Control Panel................... 4-1 Power Control Test..................3-6 Connections..................2-5 Mode....................3-6 Factor................. 1-4, 2-6, 3-2, 8-3 Operation..................4-1 Start..................... 3-6 Power-dependent................10-1 Pre-start....................3-1 ® 12-2 MG20M922 - VLT is a registered Danfoss trademark...
  • Page 101 Specifications............1-3, 2-2, 2-13, 10-1 Speed Reference............2-12, 3-7, 5-2, 7-1 Start-up.................. 1-3, 4-4, 5-1 Status Mode..................7-1 Stop Command..................7-1 Supply Voltage..............2-8, 2-9, 3-1 Surroundings................... 10-15 Switching Frequency................. 7-1 Symbols....................0-iii ® MG20M922 - VLT is a registered Danfoss trademark 12-3...

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