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Instruction Manual
D104188X012
Fisher
D4 Control Valve with Gen 2 easy-Drive
™
Electric Actuator
Contents
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Introduction
Scope of Manual
This instruction manual provides installation, maintenance, and parts information for the Fisher D4 control valve with
Gen 2 easy-Drive electric actuator. For Gen 1 electric actuators, use Fisher D4 with easy-Drive Instruction Manual,
(D103597X012). If the actuator has a RPU-100 installed refer to easy-Drive RPU-100 Instruction Manual,
(D104551X012).
Do not install, operate, or maintain a D4 control valve with Gen 2 easy-Drive electric actuator without
being fully trained and qualified in valve, actuator, and accessory installation, operation, and
maintenance. To avoid personal injury or property damage, it is important to carefully read, understand,
and follow all the contents of this manual, including all safety cautions and warnings. If you have any
questions about these instructions, contact your
www.Fisher.com
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Figure 1. Fisher D4 Control Valve with Gen 2
easy-Drive Electric Actuator
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D4 Valve with Gen 2 easy-Drive Actuator
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February 2021
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Table of Contents
Related Manuals for Emerson Fisher D4
Summary of Contents for Emerson Fisher D4
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Page 1: Table Of Contents
This instruction manual provides installation, maintenance, and parts information for the Fisher D4 control valve with Gen 2 easy-Drive electric actuator. For Gen 1 electric actuators, use Fisher D4 with easy-Drive Instruction Manual, (D103597X012). If the actuator has a RPU-100 installed refer to easy-Drive RPU-100 Instruction Manual, (D104551X012). - Page 2 Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator February 2021 D104188X012 Table 1. Specifications Valve Body Sizes and End Connection Styles Power Requirements See table 2 9-30VDC, minimum 4 amp power supply required (fuse to 5 amps) Maximum Inlet Pressures and Temperatures Maximum Current Draw If the valve nameplate shows an ASME pressure‐temperature class, maximum inlet pressure...
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Page 3: Description
Educational Services For information on available courses for the Fisher D4 control valve with easy-Drive electric actuator, as well as a variety of other products, contact: Emerson Automation Solutions... -
Page 4: Installation
Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator February 2021 D104188X012 Table 4. Fisher D4 easy-Drive Maximum Pressure Drop PORT DIAMETER MAXIMUM PRESSURE DROP Inch 0.25 4250 0.375 4250 12.7 3576 19.1 0.75 1518 25.4 31.8 1.25 1. Downstream pressure, P2, is limited to 2250 psig. -
Page 5: Special Instructions For "Safe Use" And Installations In Hazardous Locations
Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator D104188X012 February 2021 WARNING Avoid personal injury or property damage caused by possible actuator failure. The use of a rigidly‐mounted support on the actuator casing may cause additional stress on the actuator leading to premature wear and/or failure of the actuator components. -
Page 6: Startup Overview
Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator February 2021 D104188X012 Startup Overview Figure 2. Flowchart PREPARE PER INSTRUCTIONS IN INSTALLATION SECTION ON/OFF POSITIONING POSITIONING OR ON/OFF? WIRE PER DIAGRAM FOR 4-20 mA WIRE PER DIAGRAM FOR L2e ARE YOU USING Modbus? FIRST TIME USING Modbus? - Page 7 Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator D104188X012 February 2021 Figure 3. Fisher D4 Valve with Gen 2 easy-Drive Actuator Wiring Diagram CONTROLLER FIELD WIRING CONNECTIONS POWER AND CONTROL TERMINAL MOTOR / GEARBOX ASSY (GE84238) GE47302-7 TOP VIEW CONTROLLER...
- Page 8 Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator February 2021 D104188X012 Figure 4. Wiring - Analog Input Figure 5. Wiring - L2e...
- Page 9 Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator D104188X012 February 2021 Figure 6. Wiring - Single Dry Contact Figure 7. Wiring - Modbus Input...
- Page 10 Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator February 2021 D104188X012 Figure 8. Wiring - Auxiliary Digital I/O set to input (40080=0) Figure 9. Wiring - Auxiliary Digital I/O set to output (40080=1) 10V, 25mA max...
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Page 11: Default Input Signals
All configuration within the valve is done by setting values in Modbus registers. This can be done using any Modbus master (flow computer, PLC, PC). Configuration software, providing a visual interface to the registers, is available through your Emerson sales office or the Fisher website, at www.fisher.com/easyDrive. Modbus setup Use of a serial or USB to RS-485 device is required to connect to the actuator. -
Page 12: Connecting Using The Fisher Easy-Drive Configuration Software
Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator February 2021 D104188X012 Figure 10. Fisher easy-Drive Configuration Software Connecting using the Fisher easyDrive configuration software The Fisher easyDrive configuration software allows configuration and diagnosing of the Fisher easyDrive electric actuator with a graphical interface. Connect a PC to the actuator using a USB or serial device to Modbus RTU converter using the wiring instructions above. -
Page 13: Calibration Instructions
Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator D104188X012 February 2021 D Dual Contact On/Off D Single Contact On/Off D Modbus On/Off D Positioning Tier - License required (see Licensing section) D Dual Contact On/Off D Single Contact On/Off D Modbus On/Off D Modbus Positioning D 4-20mA Positioning D 4-20mA Level When using the easy-Drive Configuration Tool, clicking on the “Control Method”... - Page 14 Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator February 2021 D104188X012 If an easy-Drive valve has been shipped from the Fisher factory, it is not necessary to perform a span calibration. If, however, the valve has a new controller board or maintenance has been performed on the valve, such as trim replacement, it will be necessary to perform a span calibration.
- Page 15 Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator D104188X012 February 2021 Figure 13. 7. If the Close and Open values are as expected, press Confirm to accept these values. If not, press Cancel to restart the process. Note The value of the 4-20mA signal must have at least 4mA difference between the close and open signals. A differential less than that amount will cause the actuator to reject the calibration and use the previous values.
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Page 16: Licensing
Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator February 2021 D104188X012 b. Send a value of 1 to register 40043. Valve plug will move to fully open position and then to fully closed. The valve plug will then return to the commanded position. If a Modbus connection is not available, and recalibration is desired, use the appropriate calibration method as determined by the control method of your valve. - Page 17 Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator D104188X012 February 2021 2. Click the button labelled MANAGE LICENSES on the left side of the configuration software screen. Figure 16. 3. The license control screen will open, showing all licenses installed on the USB and the actuator. Figure 17.
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Page 18: Startup
Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator February 2021 D104188X012 Figure 18. 5. It is also possible to transfer licenses from one USB license dongle to another. Place two dongles into the computer with the configuration software. Type in the number of licenses to move and click USB 2 to move the licenses. Start Up WARNING To avoid personal injury or property damage, be aware that the valve will move and respond to an input signal during start... -
Page 19: Troubleshooting
Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator D104188X012 February 2021 4. If the valve does not respond as expected, proceed to Troubleshooting guide on page 19. 5. Check conduit ports. D Conduit seal must be in place within 450mm (18 inches) of the enclosure. D Unused conduit ports must be sealed with an explosionproof port plug. -
Page 20: Maintenance
Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator February 2021 D104188X012 Maintenance Refer to figure 22. Valve parts are subject to normal wear and must be inspected and replaced as necessary. The frequency of inspection and maintenance depends on the severity of the service conditions. WARNING Avoid personal injury from sudden release of process pressure or bursting of parts. - Page 21 Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator D104188X012 February 2021 CAUTION The following steps are intended to prevent damage to the valve plug (key 3) and seat ring (key 2) during the removal of the bonnet and actuator. 2.
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Page 22: Valve Packing
(key 12) from the bonnet, using a formed wire hook. To aid in packing removal, the stem may be removed. 4. Clean and inspect the packing box wall to ensure that the packing surfaces are not damaged. If the surface condition is damaged, and cannot be improved by light sanding, replace the bonnet by contacting your Emerson sales office. - Page 23 Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator D104188X012 February 2021 Figure 19. Fisher D4 Packing Installation UPPER PACKING SPACER (KEY 48) UNTIGHTENED, FULLY TIGHTENED, NOTE THE GAP NO GAP PACKING RETAINER (KEY 8) BELLEVILLE SPRINGS FULLY ENCLOSED BY...
- Page 24 Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator February 2021 D104188X012 Assembly Refer to figures 19, 20, 21, and 22. 1. If the stem was removed during packing disassembly, insert the stem back into the valve/actuator assembly. 2. Ensure the upper packing spacer (key 48) is installed, as shown in figure 19. 3.
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Page 25: Parts Ordering
WARNING Use only genuine Fisher replacement parts. Components that are not supplied by Emerson should not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the performance of the valve, and could cause personal injury and property damage. -
Page 26: Parts List
February 2021 Parts List Description Packing Spacer Valve Nameplate Drive Screw O‐ring Note Stem O‐ring Contact your Emerson sales office for Part Ordering Information. Travel Indicator Stem Nut Valve Stem Upper packing spacer Lubricant (lithium grease) Description Lubricant (anti‐seize) Valve Body... - Page 27 Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator D104188X012 February 2021 Figure 21. D4 Valve Assembly 13 mm 13 mm 11/16 INCH 1-1/2 INCH...
- Page 28 Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator February 2021 D104188X012 Figure 22. Fisher D4 Valve Assembly APPLY LUBRICANT GE49375-B...
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Page 29: Appendix A - Modbus
Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator D104188X012 February 2021 Appendix A - Modbus A.1 Register Summary Table 8. Gen 2 easy-Drive Actuator Modbus Map Type Name MB Register Default Values Notes Modbus command value with one implied decimal place (1000=100.0%). - Page 30 Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator February 2021 D104188X012 Table 8. Gen 2 easy-Drive Actuator Modbus Map (cont.) Type Name MB Register Default Values Notes uint16 Latch Close State 40029 0 - 1 Normally closed latch state uint16 RESERVED 40030...
- Page 31 Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator D104188X012 February 2021 Table 8. Gen 2 easy-Drive Actuator Modbus Map (cont.) Type Name MB Register Default Values Notes Minimum percentage signal change to elicit a movement response based upon end position of last movement.
- Page 32 Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator February 2021 D104188X012 Table 8. Gen 2 easy-Drive Actuator Modbus Map (cont.) Type Name MB Register Default Values Notes uint16 RESERVED 40079 0=9V sinking digital input, 1=25mA at 10V digital uint16 Digital I/O selection 40080 output...
- Page 33 0x1000 0001 0000 0000 0000 System or Watchdog fault 4096 shut down. Contact your Emerson sales office. The analog values entered do not match the Analog Input calibration value not in expected analog signal level. Check analog signal value and...
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Page 34: Appendix B - Certificate Of Conformance
Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator February 2021 D104188X012 Appendix B - Certificate of Conformance... - Page 35 Instruction Manual D4 Valve with Gen 2 easy-Drive Actuator D104188X012 February 2021...
- Page 36 Fisher and easy-Drive are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.