Mahindra 35 Series Service Manual page 175

Clutch
Fig. 7
Fig. 8
Fig. 9
Fig. 10
D-8
NOTE: Apply high temperature grease over the
belleville area of diaphragm spring both side.
3. Place the cover plate to keep it on the
diaphragm and tighten the cover plate
against outering.
4. There should not be any gap after fully
tightening the cover plate.
5. Preferably use press to rivet the delta rivet.
6. Then loosen the mounting bolts and rotate
the inner plate and keep the delta rivet for
riveting. See fig.7.
The 9 rivets should be assembled on three stages.
Then assemble the pressure plate subassembly into cover
subassembly by riveting. The stage process are explained
below :
1. Place the outer ring properly on the table.
2. Place pressure plate rivet correspondingly as
shown in fig.8.
3. Take 4 nos. of drive strap together and insert it
to the pressure plate rivet as shown.
4. By using alignment screw, screw it into the ring
as shown (Fig.9). This is mainly to avoid dislocation
all straps. The above process is for all the 3
locations.
5. Insert pressure plate on to the pressure plate rivet
as shown in fig.10.
6. Use hand press to press all the pressure plate rivet.
7. Unscrew the alignment screws and take out
pressure plate sub. assy.
NOTE:
1. Drive strap should not rotate freely after
riveting.
2. Riveted (formed) head diameter should be
10 to 11 mm.
35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June'08