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ASSEMBlY INSTRUCTIONS
TOOlS REQUIRED FOR ASSEMBlY
(1)
Screwdriver
(1)
Pliers
(2)
7/16" Wrenches
(1)
1/2" Wrench
(2)
9/16" Wrenches
(1)
Grease Gun
1. Remove the hardware pack and all loose parts
from the carton. Be sure the carton is empty before
discarding.
2. Lay out all the parts and hardware as shown on pages
2 and 3.
DO NOT lEAVE THE CART UNATTENDED IN
UPRIGHT POSITION DURING ASSEMBlY. A
FAllING CART CAN CAUSE PERSONAl INJURY!
PAY ClOSE ATTENTION TO THE STABIlITY OF
THE CART wHIlE IT REMAINS IN AN UPRIGHT
POSITION. FOR BEST STABIlITY, ASSEMBlE
ON A SMOOTH, lEVEl SURFACE.
3. Position cart body halves upright on a smooth level
surface such as a garage floor or a paved driveway.
See figure 1.
4. Assemble halves together using four 1/4" x 3/4" hex
bolts and 1/4" nylock nuts as shown in figure 1. Do not
tighten at this time.
1/4" x 3/4" HEX BOLT
FIGURE 1
CAUTION
1/4" NYLOCK NUT
5. Position the tailgate reinforcement bracket on outside
of cart as shown in figure 2. Assemble to the bottom of
the cart body using four 5/16" x 3/4" truss head bolts
and 5/16" nylock nuts. Do not tighten yet. See figure
2.
6. Position the tailgate guides on the inside of the cart
bodies with guide channels to the front as shown in
figure 2. Assemble using four 1/4" x 3/4" hex bolts and
1/4" nylock nuts. Do not tighten yet. See figure 2.
1/4" NYLOCK NUT
5/16" NYLOCK NUT
FIGURE 2
7. At this time, with the cart body halves pulled together,
tighten the four truss head bolts assembled in step 5
and then the four hex bolts assembled in step 6. Leave
loose for now the bolts that were assembled in step 4.
8. Carefully reverse the position of the cart so that it rests
on the end with the tailgate reinforcement bracket, as
shown in figure 3. Proceed with the assembly steps
which follow.
FIGURE 3
4
TAILGATE GUIDE
1/4" x 3/4"
HEX BOLT
5/16" x 3/4"
TRUSS HEAD BOLT
TAILGATE
REINFORCEMENT
BRACKET
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