Installation Of Sealed Batteries - Powermate ALUMINUM L Series Operating Manual

INSTRUCTION:
1. Remove Fuse. Move Circuit Breaker Toggle Switch to the down "disconnect" position.
2. Remove Battery Box Cover using a large flat screwdriver and hammer.
3. Remove wheels and axle.
Dis-connect the Battery negative (black) wire connections from the circuit board of the Controller.
4.
Care must be taken to not allow the Battery wire connectors to short circuit to frame.
5. Dis-connect the Battery positive wire connections from the bottom post of the Circuit Breaker.
6. Remove the Battery Packs. It may be necessary to re-install the styrofoam packing.
7. Install 3/8"Styrofoam Packing to the inside top of the Battery Box.
8. Install replacement Battery Packs 316053 and 316054 as shown below.
9. Install 1"Styrofoam Packing between Batteries and Battery Box ends.
10. Connect Red Positive Wires to the Circuit Breaker bottom "LOAD" post.
11. Connect Black Negative Wires to the Controller Negative tangs on the circuit board.
12. Replace axle, wheels, and Battery Box Cover.
Re-install Fuse, place the Circuit Breaker Switch in the up "connect" position, and test unit.
13.
CONTROLLER
FUSE
Cardboard Shim Material
-used to ensure batteries do not shift.
Lead acid batteries are recyclable when sent
to a secondary sm elter. Following local, State/
Provincial, and Federal/National regulations
applicable to end-of-life characteristics will be
the responsibility of the end-user.
INSTALLATION OF SEALED BATTERIES IN POWERMATE L-SERIES
A
BATTERY PACK
PN 316053
REPLACEMENT BATTERY PACK No. 410053
CIRCUIT BREAKER
Negative Wires (Black)
5.05
®
PowerMate Operation Manual
DETAIL A
Circuit Breaker Bottom "LOAD" Post
(Red Positive Battery Wires)
3/8"Styrofoam Packing
1"Styrofoam Packing
Positive Wires (Red)
BATTERY PACK
PN 316054
PN 011610 Rev.E
Eng. 04/ 25/ 14