Xerox 180 System Overview Manual
Xerox 180 System Overview Manual

Xerox 180 System Overview Manual

Docuprint network printer series
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Xerox DocuPrint Network Printer Series
System Overview Guide
for Models 96/4635/180 NPS
Version 7.1
August 2000
721P86632

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Summary of Contents for Xerox 180

  • Page 1 Xerox DocuPrint Network Printer Series System Overview Guide for Models 96/4635/180 NPS Version 7.1 August 2000 721P86632...
  • Page 2 Xerox Corporation 701 S. Aviation Boulevard El Segundo, CA 90245 ©1997, 1998, 1999, 2000 by Xerox Corporation. All rights reserved. Copyright protection claimed includes all forms and matters of copyrightable material and information now allowed by statutory or judicial law or hereinafter granted, including without limitation, material generated from the software programs which are displayed on the screen, such as icons, screen displays, looks, etc.
  • Page 3: Laser Safety

    The laser danger labels on the system are for Xerox service representatives and are on or near panels or shields that must be removed with a tool. DO NOT REMOVE LABELED PANELS OR PANELS NEAR LABELS.
  • Page 4 • Always use materials and supplies specifically designed for your Xerox equipment. Use of unsuitable materials may result in poor performance and may create a hazardous situation. • Never move either the printer or the Printer Controller without first contacting Xerox or your local Xerox operating company for approval.
  • Page 5: Table Of Contents

    Multiple network connectivity 2. Printer Controller Printer Controller overview Printer Controller components Printer Controller software and fonts 3. Printers DocuPrint NPS model 96, 4635, and 180 printer components Printer configurations 4. Optional printer components Bypass transport Input enablement device 5. Client workstations...
  • Page 6 Dry ink Fuser agent Developer Diskettes Cartridge tapes Fonts MICR Positioning and Dimension Gauge MICR comparator Paper and special stocks tables Complete supplies list—96/4635/180 printers XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE A-12 A-12 A-12 A-12 A-13 A-13 A-13 A-14 A-14...
  • Page 7: About This Guide

    XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE This Xerox DocuPrint Network Printer Series System Overview Guide for Models 96/4635/180 NPS provides a description of the base and optional components of your system. It also identifies the network environments, workstations, and software that can be used to submit jobs to the printer.
  • Page 8 <RETURN> (for example, enter y). • Italics—Document and library names are shown in italics (for example, the Xerox DocuPrint Network Printer Series Guide to Submitting Jobs from the Client). • Quotes—Keywords you can enter as arguments appear in quotes (for example, “USLetter”).
  • Page 9: Printer Controller

    Related publications XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE The Xerox DocuPrint Network Printer Series includes the following documents: Decomposition Service and Tools Guide Guide to Configuring and Managing the System Guide to Managing Print Jobs Guide to Performing Routine Maintenance...
  • Page 10 INTRODUCTION XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE...
  • Page 11: System Overview

    DocuPrint 180 NPS prints at a rated speed of up to 180 ppm (A4/8.5 x 11”) or 206 ppm (7” x 10”) in black and white. Note: Printing of 7” x 10” paper requires installation of an optional input enablement kit.
  • Page 12: Printer Controller Software And Fonts

    Management Protocol. This agent allows the connection of SNMP manager clients to DocuPrint NPS printers. Currently, the agent supports the Xerox PrinterMap client. This allows the operator to view printer status information (such as the amount of loaded paper) from a client.
  • Page 13: Docuprint Dual Mode

    Ethernet LAN, FDDI fiber-optic LAN or Token Ring network, transceivers, and connecting cables. Xerox is responsible for the physical installation and service of the printer and Printer Controller hardware and software components. You are generally responsible for ensuring that the right personnel, supplies, and network hardware and software are available.
  • Page 14: Client Workstations And System Software

    Client software To send print jobs to DocuPrint NPS, the customer needs to provide the proper client hardware, operating system, and network software. Xerox DocuPrint supports the following types of networked client workstations and operating systems: • Sun Workstation running Sun operating system •...
  • Page 15: Ethernet Lan

    Token Ring XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE The Xerox-provided software provides an interface with the Printer Controller, which allows you to submit print jobs and check job status. Note: The DocuPrint NPS printing options available to a client user vary according to the software loaded on the client workstation.
  • Page 16: Multiple Network Connectivity

    Novell NetWare can run on only the primary network interface, but the type of interface can be selected. AppleTalk can run on only one network interface, but it doesn’t have to be the primary one. XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE...
  • Page 17: Printer Controller Overview

    Printer Controller overview XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE 2Printer Controller This chapter describes the DocuPrint Printer Controller. It includes a list of component hardware, software and fonts, and discusses the key elements of software operation. The Printer Controller manages print options, provides the user interface, and runs system management and diagnostic operations on demand.
  • Page 18: Printer Controller Components

    Controller, depending on your system configuration. Printer Controller components typically consist of the following hardware and features described below. Figure 2-1. Printer Controller components (Sun Ultra 60) Monitor Keyboard Mouse Processor Diskette drive CD-ROM Cartridge tape drive XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE...
  • Page 19 XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE Figure 2-2. Components of the Sun Ultra 2 Processor Monitor Mouse and mouse pad Keyboard Diskette drive CD-ROM drive Monitor • 20-inch monochrome gray scale monitor, or • 20-inch color monitor Keyboard •...
  • Page 20: Printer Controller Software And Fonts

    Type 0, Type 1 and Type 3 PostScript fonts can also be downloaded with a print job. Refer to the Xerox DocuPrint Network Printer Series Guide to Using PDL, “PostScript,” for more information on PostScript fonts. •...
  • Page 21 ITC Zapf Dingbats New Century Schoolbook Palatino Symbol Times XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE • Euro font A font for the Euro character is included for various faces such as Helvetica and Times. Table 2-1.Adobe Type 1 PostScript fonts...
  • Page 22 Antiqua (Medium), Kursiv (Italic), Halbfett (Bold), Kursiv Halbfett (Bold Italic) Medium Medium, Italic, Bold, Bold Italic Medium, Italic, Bold, Bold Italic Medium, Italic, Bold, Bold Italic Medium Medium Typeface 16.67 pitch/8.5 point medium XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE...
  • Page 23: Printers

    The components of the 4635 and 180 NPS base printer are shown in Figure 3-1. The 96 NPS base printer has one inverter feeder/stacker module, though an optional feeder/stacker module can be added as shown.
  • Page 24 14.33 inches/230 x 364 mm. The optional 7 x 10 inch enablement feature allows your DocuPrint 4635 NPS and 180 NPS to print on paper sized from 7 x 10 inches/ 178 x 254 mm to 9.02 x 14.33 inches/230 x 364 mm.
  • Page 25 A similar message appears on the printer controller screen. The Sample button on the 180, 4635, or 96 printer will duplicate one of the sheets in the paper path and deliver it to the sample tray. This sheet can be used to check quality and alignment while printing.
  • Page 26 Figure 3-3. Printer control console Ready Printer Options Language icon Printer icon Fault List icon Tools icon Guarded Tools icon (not available on the 96 NPS) Clear button Continue button Stop button XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE Clear...
  • Page 27 Press this button to stop printing. 9. Sample button The Sample button on the 180, 4635, or 96 printer will duplicate one of the sheets in the paper path and deliver it to the sample tray. This sheet can be used to check quality and alignment while printing.
  • Page 28: Printer Configurations

    These options allow you to customize your printer for increased efficiency and specialized applications, such as roll feed and finishing devices. The middle feeder/stackers are also optional for the 4635 and 180 NPS. Figure 3-4. DP 96 NPS: Printer + Inverter Feeder Stacker The DocuPrint 4635 and 180 are available in the configurations shown in the following figures.
  • Page 29 XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE Figure 3-5. Printer + Inverter Feeder Stacker + Feeder Stacker Figure 3-6. Printer + Inverter Feeder Stacker + Feeder Stacker + Bypass Transport Figure 3-7. Printer + Inverter Feeder Stacker + Feeder Stacker + Feeder Stacker Figure 3-8.
  • Page 30 PRINTERS XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE...
  • Page 31: Optional Printer Components

    This chapter describes the various options available for the DocuPrint printers. These include the bypass transport and various configurations of feeders and stackers. Optional components for the DocuPrint 96 NPS, 4635 NPS or 180 NPS are illustrated in the following figure. Figure 4-1.
  • Page 32: Input Enablement Device

    Input enablement device The input enablement device allows your DocuPrint 96 NPS, 4635 NPS, or 180 NPS to support and interface directly with feeders. This option allows you to customize your printer for increased efficiency and specialized applications, such as roll feed devices. On DocuPrint 96 and 4635 NPS, it is located on the right side of the last feeder/ stacker.
  • Page 33: Client Workstations

    Transparent printing is done using one of the Xerox print drivers, or by using third-party drivers which may also use the Xerox PPD file for your printer. Using a print job submission program requires a second step in the printing process.
  • Page 34: Communicating With The Network

    Windows compatible • Xerox DocuPrint Print Submission software for Windows 3.x, Windows 95/98 and Windows NT provide graphical user interfaces for submitting jobs and specifying print options. In many cases, the workstation can be set up for more than one method of job submission.
  • Page 35: Job Status Feedback

    Job status capability Job status and job deletion are available by issuing the appropriate command at the command line. Job status information is available for jobs submitted using Xerox Client Software. Job status and job deletion are available depending on the TCP/IP software installed on the workstation.
  • Page 36 The job status command (lpq) is available at client workstations unless your TCP/IP network communications utilities do not support it. Xerox Client Software provides commands for listing the status of the job and for listing the queue. These commands are available for jobs submitted using Xerox Client Software.
  • Page 37: Paper And Other Throughput Stocks

    For additional information about paper specifications, refer to Helpful Facts about Paper, delivered with your printer. Your 96, 4635 or 180 printer accepts the following standard size cut- sheet papers: • 7 by 10 inches / 178 by 254 mm (with 7-inch kit option) •...
  • Page 38 Predrilled paper — Has a varying number of holes for use in binders or binder rings. Before loading predrilled paper, fan it to remove loose plugs that could cause paper jams. Load predrilled paper in the printer with holes to the right. XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE...
  • Page 39: Paper Width And Printer Performance

    The width of the paper you use for your print job is directly related to the rate at which the 96, 4635, and 180 printer can print a job. The rate at which a job prints is the throughput speed and is measured in pages per minute (ppm).
  • Page 40 Printing in 8-pitch mode provides the highest throughput speed available —up to 154 ppm for the 4635 printer and up to 206 ppm for the 180 printer. (The 96 printer does not support 8-pitch mode.) However, you should keep the following in mind when you select the paper you want to use for this mode: •...
  • Page 41 These paper sizes slow down the throughput speed (as shown in tables above). Note: The 96/4635/180 printer can support 14 by 17-inch / 356 by 432 mm, 20 pound or 80 gsm paper stock in 3-pitch mode. However, printing performance is not guaranteed for all types of paper of this size.
  • Page 42 European papers: The following diagrams show how A4 and A3 paper sizes feed through the printer. Figure A-3. A4 (210 by 297 mm) paper feeding (long edge feed) XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE...
  • Page 43 XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE Figure A-4. A3 (297 by 420 mm) paper feeding (short edge feed) US Papers The following diagrams show how US Letter and US Ledger (or US Tabloid) paper sizes feed through the printer.
  • Page 44 JIS B4 feeds either long edge or short edge first. Figure A-7. B4 (250 by 353 mm) paper feeding (long edge feed) Figure A-8. JIS B4 (257 by 364 mm) paper feeding (long edge feed and short edge feed) XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE...
  • Page 45: Paper Care

    Plan ahead and keep at least a day’s supply of paper in the same area as the printer to allow environmental stabilization prior to printing. For more detailed information on paper for Xerox printers, refer to Helpful Facts about Paper, provided with your printer. Figure A-9.
  • Page 46 Use the following chart to determine the length of time needed to condition stacked cartons of paper. Note: The numbers in the top two rows indicate the temperature difference between the storage area and the operating environment, not actual room temperatures. XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE...
  • Page 47 XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE Table A-4.Paper conditioning: Recommended temperature differences between storage and operating areas Temperature differences between storage and operating areas Fahrenheit Centigrade Cartons Hours Example: (See the shaded rows in the table above.) If you want to...
  • Page 48: Developer A

    MICR dry ink is the magnetic black powder which forms the image on the printed MICR document. There are three cartridges of MICR dry ink in each carton. The consumption rate of Xerox MICR dry ink is approximately one cartridge per 60,000 pages. Use only MICR dry ink in your 96/4635/180 MICR printer.
  • Page 49: Cartridge Tapes

    Custom fonts Receiving fonts XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE Use only the developer specified for use in your 96, 4635,or 180 printer. Caution: The 96/4635/180 MICR printers require a different developer, with a different part number, from the developer used in the standard 96/4635/180 printer.
  • Page 50: Micr Comparator A

    • Handle the comparator with care. The grid is printed on the bottom and may be damaged or worn off in time. You can use the comparator with transmitted or reflected light. XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE...
  • Page 51: Consumable Supplies Tables

    Customers outside the U. S. should contact their local service organization for part numbers. The following tables list all throughput stocks available for the 96/ 4635/180 printers, with size, order number, and a brief description for each. Table A-5.Stocks list for 96/4635/180 printers...
  • Page 52 ** Rainbow pack contains 750 sheets each of blue and yellow, 500 sheets each of green and pink, and 250 sheets each of buff, gray, goldenrod, and ivory. A-16 Table A-5.Stocks list for 96/4635/180 printers (continued) Description Dual Purpose Colors—Green Dual Purpose Colors—Green, 3-hole...
  • Page 53 ** Rainbow pack contains 750 sheets each of blue and yellow, 500 sheets each of green and pink, and 250 sheets each of buff, gray, goldenrod, and ivory. XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE Table A-5.Stocks list for 96/4635/180 printers (continued)
  • Page 54: Index

    Custom form (uncut) 1-up label 1-up label 1-up label Xerox tab stock is packaged in 5-tab sets. 250 sheets per carton. Straight collated singles (forward, top down): — Non-drilled 90-pound, Index white — Non-drilled 90-pound, blue — Three-hole 90-pound, Index white —...
  • Page 55 * All papers are packaged 500 sheets per ream, with 10 reams per carton. Each ream contains only complete carbonless sets (i.e., 501 sheets in a three-part ream for 167 sets). XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE Table A-6.Carbonless stocks for 96/4635/180 printers...
  • Page 56 Sheets carton carton Alternating 5000 2500 CB-White CF-Canary Alternating 5010 1670 CB-White CFB-Canary CF-Pink CB-White 5000 CFB-Canary 5000 CF-Canary 5000 CF-Pink 5000 XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE Cartons per pallet Part number 3R4228 3R4233 3R4237 3R4241 3R4246 3R4247...
  • Page 57: Complete Supplies List—96/4635/180 Printers

    4mm blank cartridge tape, 5GB 4mm blank cartridge tape, 8GB XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE The following table lists the supplies in addition to paper that are available for your printer. Use this table to help you determine your supplies needs.
  • Page 58: Ordering Supplies

    The consumable supplies table, above, contains a list of Xerox supplies available for the printer. It is important that you check your supplies regularly and order before you run out.
  • Page 59 Dry ink MICR dry ink Developer MICR developer Fuser agent XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE The following table is a checklist you can use to keep track of the supplies you order. Table A-8.Supplies checklist for 96/4635/180 printer Quantity...
  • Page 60 Use this checklist to help record the supplies you require, the date on which the order should be placed, and the actual date of the order. Item Description and part number Floppy disks Cleaning supplies A-24 Table A-8.Supplies checklist for 96/4635/180 printer (continued) Quantity XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE Date to order Date ordered...
  • Page 61 4. Curl direction should be determined before loading paper into trays. For additional information, refer to the “Clearing paper misfeeds and jams” chapter in your Troubleshooting Guide. XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE B. BPaper performance guidelines The following guides summarize the capabilities of the paper trays, duplex printing considerations, and paper stock considerations.
  • Page 62 Slightly curled paper • Manual two-sided (duplex) prints • High speed label stock XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE Performance limits and suggested alternatives Smaller or larger sizes cannot be used. Weights outside the limits shown are not recommended.
  • Page 63 4. Curl direction should be determined before loading paper into trays. For additional information, refer to the “Clearing paper misfeeds and jams” chapter in your Troubleshooting Guide. XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE Table B-3. Two-sided (duplex) printing performance guide Good performance •...
  • Page 64 Load in trays 1 and 2 only. DO NOT run two-sided (duplex) prints. Load paper in trays 3, 4, 5 and 6 only. Only Xerox carbonless paper is recommended for High speed Xerographic equipment. Use trays 1 and 2. Load paper with holes to the right, reinforced side DOWN.
  • Page 65 1. You can order a mylar reinforcement tray which allows a feeder tray to handle up to 500 sheets of this type of stock. Contact your service representative for additional information. XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE Table B-4.
  • Page 66 Intermixed stocks • Labels, preprinted forms, perforated stocks • Intermixed weights XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE Performance limits and suggested alternatives Smaller or larger sizes cannot be used. Weights outside the limits shown here are not recommended. •...
  • Page 67 A-12, A-21 diskettes, A-13, A-21 documentation, ix DocuPrint IPS, 1-3 dry ink toner, A-12, A-21 waste bottle, A-21 XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE dual mode, 1-3 dual stacker, 4-1 Ethernet connections, 5-2–5-3 description, 1-5 FDDI Backbone, 1-5 feedback, job status, 5-3–5-4...
  • Page 68 3-4–3-6 processor feeder trays, 3-2 purge tray, 3-1, 3-3 sample tray, 3-1 configurations, 3-1–3-7 description, 1-3 interface cable, 1-3 protocols network communication requirements, 5-2–5-3 translation requirements, 5-2–5-3 publications, related, ix XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE...
  • Page 69 Xerox Parts and Product Support Center, A-22 tinted paper, A-2 Token Ring LAN, 1-5 toner, see dry ink translation requirements, protocol, 5-2–5-3 XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE transparencies selecting, A-2 trays elevators, 3-2 purge, 3-1, 3-3...
  • Page 70 INDEX INDEX-4 XEROX DOCUPRINT 96/4635/180 NPS SYSTEM OVERVIEW GUIDE...

This manual is also suitable for:

463596, 4635, 18096

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