Related Manuals for Windsor Saber Glide 10052530
Summary of Contents for Windsor Saber Glide 10052530
- Page 1 SCRUBBER MODELS: SGJ32 10052530 AFTER SN: 1000136404 86037680 11/05/08 PRV NO. 980230 Read these instructions before using the machine Operating Instructions...
- Page 2 PUBLISHED Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ For the name and address of your dealer contact: Windsor Industries Phone Number: _________________________________________________________________________________________ The Saber Glide is a battery powered, ride-on, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes or pads, and then vacuums the soiled water back into the recovery tank.
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Page 3: Table Of Contents
Machine Data Log/Overview...2 Table of Contents...3 HOW TO USE THIS MANUAL How to use this Manual...1-1 SAFETY Important Safety Instructions ...2-1 Hazard Intensity Level...2-2 Safety Label Location...2-3 OPERATIONS Technical Specifications...3-1 How the Machine Works..3-3 Components...3-4 Controls ...3-5 Machine Operation... 3-14 Pre-Run Machine Inspection ... -
Page 4: How To Use This Manual
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. -
Page 5: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. WARNING: To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. -
Page 6: Hazard Intensity Level
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. WARNING Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep solution tank in raised position when charging. -
Page 7: Safety Label Location
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. SAFETY DECAL PRV NO. 500111 BATTERY CAUTION 86248210 PRV NO. 500109 PINCH POINT WARNING 86243830 PRV NO. 500663 (2) BRUSH CAUTION 86242480 86242510... -
Page 8: Technical Specifications
TECHNICAL SPECIFICATIONS ITEM Nominal power Rated Voltage Rated Amperage Batteries Scrub Brush Motors Vacuum Motor(s) Propelling Motor Mass (GVW) Weight empty without batteries Solution Control Solution tank capacity Recovery tank capacity Scrub brush diameter for 32 in. (81 cm) disk scrub head Scrub brush pressure Scrub brush speed Tires... - Page 9 ITEM Height 1 Height 2 Length Width without squeegee and scrub head Width of squeegee Width of scrub path for 32 in. (81 cm) WIDTH SPECIAL NOTES: The sound pressure level at the operator’s ear was measured to be 72.3 dBA. This was a nearfield, broad- band measurement taken in a typical industrial environment on a tile floor.
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Page 10: How The Machine Works
HOW THE MACHINE WORKS The Saber Glide is a battery powered, self- propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into the recovery tank. -
Page 11: Components
1. Control panel 2. Front cover 3. Side cover 4. Tank 5. Recovery tank cover 6. Recovery tank dome 7. Recovery tank drain hose 8. Scrub head 9. Scrub head side squeegee 10. Solution tank drain hose 11. Solution tank cover 12. -
Page 12: Controls
CONTROLS SGJ32 86037680 01/03/07... - Page 13 1. Key switch 2. Emergency stop button 3. One touch switch 4. Brush pressure switch 5. Solution control switch 6. Vacuum/squeegee switch 7. Display toggle switch • Information Screen 1 • Information Screen 2 • Hour meter • Fault codes and special icons •...
- Page 14 CONTROLS 3. ONE TOUCH SWITCH This switch controls the scrub brushes and vacuum all in one touch. To start scrubbing, press the one touch switch. The brush drive motors will turn on, the scrub deck will lower to the "light scrub" position, the solution will flow at “two bars” rate, the squeegee will lower and the vacuum will turn on.
- Page 15 5. SOLUTION CONTROL SWITCH This switch controls the amount of solution flow to the scrub deck. There are 7 different flow settings. To increase the solution flow, press the solution control switch (+). To decrease solution flow, press the top of the switch (-).
- Page 16 CONTROLS 7. DISPLAY TOGGLE SWITCH The display toggle switch allows you to change the information display screen. Two screens are available. • INFORMATION DISPLAY –SCREEN 1 • INFORMATION DISPLAY –SCREEN 2 • The hour meter is viewed on screen 2 of the information display. Hours are displayed for key ON time, brush run time, and traction motor time.
- Page 17 • The float switch is located inside the recovery tank. The purpose of the float switch is to notify the user that the recovery tank is full. When the float switch is activated, the scrub brush motors and solution flow will stop, the scrub deck will raise, the squeegee will rise after 60 seconds, and the vacuum motor will turn off 10 seconds later.
- Page 18 CONTROLS 8. RECYCLE SWITCH (OPTIONAL) This switch controls the solution recycle pump. To start recycle pump, press the switch. A green light above the circuit breakers will indicate that pump is on. The solution control switch will control the speed of the pump and therefore the amount of solution flow to the scrub deck. Make sure there is an adequate amount of water in recovery tank before starting recycle pump, and turn off recycle pump when water level reaches filter.
- Page 19 11. BRAKE PEDAL The brake pedal is located on the floor to the right side of the steering column pedestal. The pedal operates the disc brake on the drive wheel. To slow or stop the vehicle, apply pressure to the brake pedal. 12.
- Page 20 CONTROLS 14. STEERING WHEEL The steering wheel turns the front wheel causing the machine to change direction. 15. STEERING TILT LEVER The steering tilt lever is located on the right side of the steering wheel. To engage the tilt adjustment, pull on the lever and adjust the steering column to desired position.
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Page 21: Machine Operation
PRE-RUN MACHINE INSPECTION 1. Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. Visually check for exterior damage, leaks, damaged or worn tires. 2. -
Page 22: Emergency Stop Procedures
MACHINE OPERATION TO BEGIN SCRUBBING When operating the CAUTION machine around people, pay close attention for unexpected movement. Use extra caution around children. 1. Place right foot on brake pedal or check to make sure parking brake has been set. 2. -
Page 23: Emptying & Cleaning Tanks
EMPTYING AND CLEANING TANKS RECOVERY TANK 1. Touch the one-touch switch (#1) on the control panel to raise the scrub deck, stop the motors, and solution flow, raise the squeegee and turn off vacuum motors. 2. Park the machine next to a floor drain. Drain hose is on left rear corner of machine. -
Page 24: Maintenance
MAINTENANCE 1. Batteries 2. Squeegee Adjustment 3. Side Squeegee Adjustment 4. Scrub Brushes 5. Vacuum Filter 6. Float Switch 7. Solution Strainer 8. Brake 9. Steering Chain Tensioner 10. Vacuum Motor 11. Brush Motor 12. Traction Motor 13. Fuse 14. Circuit Breaker 15. - Page 25 1. BATTERIES The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency. To get the greatest life from the batteries charge them when their charge level reaches 25%of a full charge.
- Page 26 MAINTENANCE TO CHARGE BATTERIES When servicing machine, avoid contact with acid. WARNING Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks WARNING and open flame away. Keep covers open when charging. Wear eye protection and protective clothing when working with WARNING batteries.
- Page 27 TO REMOVE BATTERIES 1. Stop the machine in a clean area next to the charger. 2. Turn off machine and set parking brake. FOR SAFETY: Before leaving or servicing machine, stop on level surface, apply parking brake, turn off machine and remove key. 3.
- Page 28 MAINTENANCE 2. SQUEEGEE ADJUSTMENT Adjusting the squeegee is a two-part process. First, the squeegee tool must have correct pitch in order for the squeegee blade to have the same deflection at each tip as well as the center. The pitch adjustment is facilitated by the use of a spirit level mounted on the squeegee tool.
- Page 29 TO REPLACE OR ROTATE REAR SQUEEGEE BLADES 1. With the squeegee in the up position, turn off the key switch and set the parking brake. FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. 2.
- Page 30 MAINTENANCE 3. SIDE SQUEEGEE ADJUSTMENT TO REPLACE OR ROTATE SIDE SQUEEGEE BLADES 1. Loosen the locking knob and pivot the side squeegee out as if to expose the brush. 2. Loosen and remove the three nuts and bolts securing squeegee blades. 3.
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Page 31: Scrub Brushes
4. SCRUB BRUSHES There are five different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market and further add to the flexibility of the machine. Please refer to the following to assist in selecting the proper brush or pad for the work at hand. - Page 32 MAINTENANCE VACUUM FILTER The vacuum filter is located inside the recovery tank. The vacuum filter prevents debris from entering the vacuum motor. Daily remove and clean filter of any debris for maximum airflow. FLOAT SWITCH The float switch is located inside the recovery tank. The purpose of the float switch is to notify the user that the recovery tank is full.
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Page 33: Vacuum Motor
6. Remove vacuum motor from mounting bracket assembly. 7. Reverse steps to install. Vacuum Motor Carbon Brushes Replacement (Windsor) Carbon Brushes If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center. -
Page 34: Brush Motor
MAINTENANCE 11. BRUSH MOTOR (Refer to Brush Motor Group in parts section of manual). WARNING Do not use a pressure washer to clean around the brush motors. Use tap pressure only. CHANGING BRUSH MOTORS 1. With the scrub deck in the stored position, disconnect brush motor wiring connector from harness. -
Page 35: Traction Motor
12. TRACTION MOTOR Do not use a pressure WARNING washer to clean around the brush motors. Use tap pressure only. TRACTION MOTOR CARBON BRUSH REPLACMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. -
Page 36: Squeegee Actuator
MAINTENANCE 15. SQUEEGEE ACTUATOR REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake. 1. Remove squeegee to gain access to lift system. 2. Lower squeegee lift linkage, if possible, by pressing bottom of vacuum/squeegee switch and turn key to the off position. -
Page 37: Scrub Deck Actuator
16. SCRUB DECK ACTUATOR REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake. 1. Lower scrub deck, if possible, by pressing one- touch switch and turn key to off position. 2. -
Page 38: Transporting Machine
TRANSPORTING MACHINE TOWING OR PUSHING MACHINE The machine may be towed for short distances at speeds not to exceed 5 mph. Be careful to avoid damaging machine. Attach towing device at tie down point. The machine may be pushed by hand from the rear. -
Page 39: Jacking Machine
MACHINE JACKING The machine may be jacked up for service or inspection by using the specified jack locations. Always block the tires when jacking up the machine. FOR SAFETY: Before leaving or servicing machine; Stop on level surface, set parking brake, turn off machine and remove key. -
Page 40: Service Schedule
MAINTENANCE SERVICE SCHEDULE MAINTENANCE Check water level of batteries after charging; add distilled water if necessary Check that recovery tank cover seals tightly Visually check for damaged or worn tires Check brushes or pads for proper installation Check vacuum hose connections Check that squeegee is securely attached and properly adjusted Check that side squeegees are properly... -
Page 41: Machine Troubleshooting
PROBLEM No power to machine Little or no propel Forward speed only Reverse speed only Poor or no water pick-up Squeegee will not go up/down MACHINE TROUBLESHOOTING ERROR CAUSE CODE Battery disconnected Emergency shut-off activated Battery cables corroded Main fuse blown Faulty key switch Low battery charge Machine turned on with... -
Page 42: Circuit Breaker
MACHINE TROUBLESHOOTING PROBLEM Vacuum motor does not run, or runs slowly Poor scrubbing performance Little or no solution flow to the floor Brush motors do not run, or run slowly Scrub deck will not go down/up Scrub deck goes down, then raises Error code not listed is displayed...