Table of Contents
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Saw & B e n c hto p
To o ls & Ac c e ss o r i e s
"The best thing about this guard is the
engineering that makes it the most
user-friendly system I have seen."
"Hats off to Bosch for putting this
in place..."
Robert W. Lang
PopularWoodworking.com
4100DG-09
August 2, 2007
Section Guide
Tools
Jig Saws ........................................................ 54-56
Power Hand Saws ............................................... 56
Reciprocating Saws ............................................ 57
Circular Saws ................................................ 58-60
Miter Saws .................................................... 60-63
Table Saws & Stands ...................................... 64-66
Accessories
Saw Attachments .......................................... 67-69
Jig Saw Blades .............................................. 70-84
Reciprocating Saw Blades ............................. 85-94
Circular Saw Blades ..................................... 95-102
Hack/Band Saw Blades .............................. 103-104
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Summary of Contents for Bosch 4100DG-09
- Page 1 Saw & B e n c hto p To o ls & Ac c e ss o r i e s “The best thing about this guard is the engineering that makes it the most user-friendly system I have seen.”...
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Page 2: Specifications
Top Handle Jig Saw Carrying Case Included 1591EVSK Barrel Grip Jig Saw Kit Carrying Case Included 1587AVSK Top Handle Jig Saw with Case Carrying Case Included Boschtools.com Saws Features • 6.4 Amps • Precision Control™ system - Eliminates blade wander for precision cuts •... - Page 3 See pages 70–78, 83–84 for jig saw accessories. See pages 70–78, 83–84 for jig saw accessories. Toll Free: 877-BOSCH-99 S aws 1587AVSP Top Handle Jig Saw with Case & Bonus Blades Carrying Case Included 1584AVSK Barrel Grip Jig Saw with Case Carrying Case...
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Page 4: Power Hand Saws
• Ergonomic design - Provides comfortable handling even in tight working areas • Miter table attachment - Converts tool into precise cut-off and miter saw • Built-in mitering stops - Set angles of 0°, 15°, 22.5°, 30°, and 45° on both sides •... -
Page 5: Reciprocating Saws
Stroke Length (in.) 1-1/8" Weight (lbs.) with no additional tools • Saw hook - Convenient saw storage between cuts Includes • Variable speed trigger - Easily control the rate of cut All Purpose Blade ... SAPP6 • Blade holder - Allows for up or down cutting Carrying Case ... -
Page 6: Direct Connect
• High strength composite footplate - For unmatched durability and flatness • 56° Bevel • Saw hook - Convenient saw storage between cuts • Powerful blower to clear dust in line of cut • Unmatched line of sight • High strength and lightweight magnesium upper and lower guards •... - Page 7 • Left side blade view - For unmatched line of sight Depth of Cut (in.) at 90° 2-3/8" and blade visibility at 50° 1-13/16" • Saw hook - For easy storage between cuts at 45° 1-15/16" • Anti-snag lower guard - To minimize snagging Weight (lbs.) in wood Includes •...
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Page 8: Miter Saws
• Powerful 15 Amp • All ball-bearing motor with worm drive gear train • Built-in saw hook - For easy storage between cuts • Anti-snag lower guard - To minimize snagging in wood • Die cast magnesium footplate - For greater strength •... - Page 9 Extra Long Base Rod Kit ...MS1229 Length Stop Kit ...MS1230 Kerf Insert ...MS1231 Vacuum Adapter (35mm hoses) ... VAC004 10" Dual-Bevel Slide Miter Saw with Up-Front Controls & Laser Tracking 12" Dual-Bevel Compound Miter Saw with Up-Front Controls & Laser Tracking...
- Page 10 M i te r 3912 12" Compound Miter Saw 4405 10" Single Bevel Slide Compound Miter Saw with Up-Front Controls Boschtools.com Saws Features • Powerful 15 Amp motor, 3.3 max. tool HP • Crown miter detents - 31.6° Miter and 33.9° Bevel detents for quick, accurate, crown cuts •...
- Page 11 Includes • Double insulated, UL listed, complies to OSHA 2.4A-h BlueCore™ Battery ...BAT180 1-Hour Charger ... BC004 10" 24-Tooth Circular Saw Blade .. CB1024 Material Clamp ... 2 610 933 742 Wrench Blade ...Included Dust Bag ... BB1208 Optional Equipment Gravity-Rise™...
- Page 12 • Gravity-Rise™ Stand – Patented design for easy miter saw set-up and take down • Universal Rapid-Release Tool Mounts – Fits most competitors’ tools. Remove saw from the stand without tools. Rubber feet protect table or bench tops • Expansion Rails – Expands material support up to 16 ft.
- Page 13 • Soft Start and Constant Response™ Circuitry – For quiet /smoother start-up and powerful torque while maintaining speed under load. • On-tool storage for all saw attachments and tools, including Smart Guard System, Fence and Miter Gauge and Push Stick.
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Page 14: Saw Stands
SquareLock™ Ripe Fence. Measures within 1/32" or .5 mm for accurate cuts • Gravity-Rise™ Stand – Patented for easy set-up and take down of your table saw • Exceptional Portability – Quick and easy transport between jobsites •... - Page 15 Precise and durable high-visibility LCD gauge and display magnetically attaches to SquareLock™ Rip Fence. Measures within 1/32" or 0.5mm for accurate cuts. TS1004 Table Saw Dust Collection System Keeps work area clean, easily attached and emptied. TS1005 Table Saw Zero Clearance Insert For precision cuts at 90°,...
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Page 16: Power Hand Saws
Screw for Jig Saws • Fits Models 1581AVS, 1581AVSK 2 610 910 063 Metal Case • Fits All Jigsaw Models 2 610 914 154 Plastic Case • Fits All Electric Jig Saw Models FS180ATU Blade Length Teeth Per Inch Blade Material 5-3/4"... - Page 17 MS1221 Horizontal Quick Clamp • Fits Models 4410, 4410L, 4412 and 5412L BB1200, BB1206 and MS1226 Quick Clamps Item # Description Fits Models BB1200 Quick-Action Clamp 3912 BB1206 Quick-Action Clamp 3918 MS1226 Replacement Vertical 4410, 4410L, 4412 Quick Clamp and 5412L BB1203 Crown Molding Support •...
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Page 18: Jig Saw Blades
J i g Saw Jig Saw Blades As the world’s largest jig saw tool and blade manufacturer, Bosch understands the demands of cutting materials quickly, smoothly and precisely. Bosch’s optimized jig saw blade configurations cut precisely and easily in conventional and specialized materials. - Page 19 Color Code Gray Bosch jig saw blades are now color coded by application: Blue for Metal, White for All Purpose, Gray for Wood, and Black for Specialty applications. Within each color, more detailed applications have been identified to further simplify blade selection.
- Page 20 Hard / soft woods, OSB, plywood 1/4" - 2-3/8" Side set & ground Straight & very fast cuts Hard / soft woods up to 5-5/16" thick Side set & ground Boschtools.com Ji g Saw Bl ades Package Overall Working Quantity Item # Material Length (in.)
- Page 21 Application Wood Cont’d. Fast cuts in hard wood, break resistant and durable Straight & very fast cuts; plunge cuts, long life Hard / soft woods, OSB, plywood, wood with nails 1/4" - 2-3/8" Side set & ground Straight & very fast cuts; plunge cuts, long life Hard / soft woods, OSB, plywood, wood with nails 1/4"...
- Page 22 Side set & ground * If cutting metal, use cutting oil, turpentine or a mixture of turpentine and petroleum oil to cool blade. NOTE: Use only with GFCI protected outlets or adapter. Boschtools.com Ji g Saw Bl ades Package Overall...
- Page 23 Application Metal* Cont’d. Economical Straight cuts Medium-thin metals 1/8" - 1/4" (ferrous and non-ferrous) Wavy set & milled Straight cuts in pipes, profiles & sheet metal Medium-thin metals 5/64" - 5/16" (ferrous and non-ferrous), pipes, profiles diameters 5/64" - 3-1/8" Wavy set &...
- Page 24 Side set & milled * If cutting metal, use cutting oil, turpentine or a mixture of turpentine and petroleum oil to cool blade. NOTE: Use only with GFCI protected outlets or adapter. Boschtools.com Ji g Saw Bl ades Package Overall...
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Page 25: Stainless Steel
Application All Purpose Cont’d. Curve cuts Wood with nails, plastic 1/8" -1-1/4", non-ferrous metal and aluminum 1/8" - 1/2" Side set & milled Application Special Fine & straight cuts Plexiglas 5/64" - 3/4" Ground teeth & taper ground back Soft materials Fast , coarse cuts Cardboard, leather, carpet, polystyrene, other soft materials... - Page 26 Solid surface Fast, clean cuts Solid surface materials 3/16" - 2-1/2" Carbide Strip † Cool with water – use only with GFCI protected outlets or adapter. Boschtools.com Ji g Saw Bl ades Package Overall Working Quantity Item # Material Length (in.) Length (in.)
- Page 27 Application Wood Fast and clean through thick and thin wood Straight, fine, splinter free, accurate cuts in thick or thin material Hard / soft woods, laminated particleboard, OSB, plywood, particleboard Ground teeth & taper ground back Economical Fast, coarse cuts, ideal for jig saws without orbital action Soft woods, OSB, plywood 3/16"...
- Page 28 U- s h a nk Application Wood Cont’d. Fine, clean cuts Curved cutting - pointed teeth for splinter free cuts on both sides of the workpiece Double sided laminates, laminated particleboard, MDF, hard / soft woods, plywood, plastics 5/64" - 3/4" Ground teeth &...
- Page 29 Application Metal* Fast cuts through thick and thin metals Fast cuts & long life in thick or thin metal, pipes & metal profiles Sheet metal up to 8 gauge, metal 5/64" - 3/8", stainless steel 1/16" - 1/8", non-ferrous metal 5/64" - 3/4", plastics 1/16"...
- Page 30 U- s h a nk Application Metal* Cont’d. Break resistant and durable Straight cuts & long life Sheet metal 10-16 gauge, thin metals 1/16" - 1/8" U 118 AF (ferrous and non-ferrous) W 692 131 516 W 692 131 517 Wavy set &...
- Page 31 4" T119BO Wood 3-1/4" T244D Wood 4" T101AO Laminate 3-1/4" Jig Saw T14CPSC T-Shank 14pc Contractor Set w/ Bonus Storage Pouch T18CHC • Also Available in T-Shank 18pc. Contractor Set w/ Bonus Storage Case Item # Package Qty. Description T-shank 14 pc.
- Page 32 J i g Saw T-shank & U-shank Assortment Packs T30C T-Shank 30pc. Contractor Set T30W • Also Available in T-Shank 30pc. Woodworking Set Item # Package Qty. Description Overall Length (in.) Teeth Per Inch (TPI) T-shank 30 pc. T101B Wood 4"...
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Page 33: Reciprocating Saw Blades
Reciprocating Saw Blades The Bosch line of reciprocating saw blades is one of the most expansive in the market today. The line is segmented into 3 categories of blades, designed for different levels of usage on the job site. All blades are color coded to their application for easy identification in the store and in the field. - Page 34 Smaller pitch, smaller gullet followed by an aggressive tooth to clear material (speed of cut) Boschtools.com Saw B l ades Gullet Reinforced tooth 1" blade height and thicker body (.042) for straight cuts with less vibration 2x2 tooth geometry® (14+18 TPI)
- Page 35 Demolition for Wood with Nails Tip designed for plunge cutting in demolition and remodeling work Reinforced tooth design handles tough wood with nails applications 5/8 Variable tooth pitch for optimal speed and cleanliness of cut Standard Use for Metal Tooth Geometry Two teeth facing left 18TPI and 0°...
- Page 36 Re c i p roc a t i ng Demolition Reciprocating Saw Blade Line Wood/Metal Demolition for Wood with Nails Variable 5/8 tooth pitch ideal for heavy demolition work in wood with nails, but strong enough to handle thick metals...
- Page 37 Heavy Use Reciprocating Saw Blade Line Wood ® PROGRESSOR for Wood Progressive tooth pitch for cutting various thicknesses of wood and wood materials Heavy Metal Metal Speed for Heavy Metal Patented 2x2 tooth pitch (8+10 TPI) ideal for fast cuts...
- Page 38 Re c i p roc a t i ng Heavy Use Reciprocating Saw Blade Line Cont’d. Heavy Metal Metal clean Clean for Heavy Metal Patented 2x2 tooth geometry (14+18 TPI) ideal for clean cutting in thick metals and provides longer blade life...
- Page 39 Heavy Use Reciprocating Saw Blade Line Cont’d. ALL -PURPOSE ® PROGRESSOR for All Purpose Progressive tooth pitch for cutting various material thicknesses in wood, plastic and metal Thin Materials ALL -PURPOSE clean Clean for Thin Materials Patented 2x2 tooth pitch (14+18) and special tooth...
- Page 40 Re c i p roc a t i ng Standard Reciprocating Saw Blade Line Wood Wood For Wood Fleam ground super sharp cutting teeth offer fastest cutting blade for wood materials. Not recommended for wood with nails Pruning Wood For Pruning Hardened fleam ground teeth ideal for green, wet woods, pressure treated lumber, and all other wood applications.
- Page 41 Standard Reciprocating Saw Blade Line Cont’d. ALL -PURPOSE For Wood with Nails Thinner blade allows for faster cutting in wood with nails ALL -PURPOSE For ALL -PURPOSE Thinner blade allows for faster cutting in wood, plastic, metal and sandwich materials...
- Page 42 Re c i p roc a t i ng S aw 8pc. Contractor Set Includes: RHN66 (Heavy-Duty Wood/Nails) RCTM6X2 RAP6V RPRAP6 BONUS Hard Storage Case R68HC 10pc. All-Purpose Set Includes: RM614 RM618 RN66 RN96 RW66 BONUS Storage Pouch RAP10PK 12pc. Demolition Set Includes: RDM6X2 RDM9X2...
- Page 43 Pro fessi o n al Se r ie s Bosch now offers a complete line of woodworking and specialty saw blades for the professional user. The expanded product line features blades from 7-1/4" up to 18" in diameter and offers tooth grind configurations for a wide range of applications.
- Page 44 Profe ss io na l S e r i e s Bosch Value-Added Features Noise/Vibration Reduced Blades • Laser cut body slots reduce noise and vibration • For precise results in furniture, cabinetry and custom woodworking Slide Miter/Radial Tension Ring Blades Tension rings: •...
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Page 45: General Purpose
**Also available in bulk box rather than fabric pouch. For bulk blade add a "B" to the catalog # (example. PRO1040GPB). Combination • Classic tooth and gullet design for clean ripping and crosscutting in wood • Work well on composites and man-made panels • Optimized for multi-purpose hand-feed table saw applications Item # Diameter Teeth PRO840COMB** 8"... - Page 46 Profe ss io na l S e r i e s Woodworking Blades (Continued) Plywood and Finishing • Minimize chipping and tearout when cutting plywood • Higher tooth count produces excellent results on laminated or veneered panels • Produce clean crosscuts in hard and soft wood Item # Diameter Teeth...
- Page 47 Pro fessi o n al Se r ie s Specialty Blades Precision Dado Sets • Precision-matched components are roll- and hammer-tensioned by hand for perfectly true running • Bodies are laser cut from nickel-alloy tool steel, ground and hardened to Rockwell 42-44C for durability and cutting accuracy •...
- Page 48 • The remodelers’ choice for cutting lumber, flooring and materials where nails are present • Special triple-chip grind with -10˚ hook angle for longer tooth life than conventional saw blades • Fully hardened plate resists warp and deflection in heavy use...
- Page 49 • Acts as a shock absorber in tough applications. **All other trademarks are owned and/or registered by their respective trademark owners. C i rcu la r Saw Bl a d es Plastic nut with blade sharpness indicator BOSCH mARAtHon ®**...
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Page 50: Circular Saw Blades
CB1280 12" Ultra fine crosscutting Cordless Series Circular Saw Blades Bosch offers cordless circular saw blades for both general purpose and fast cutting applications. • CBCL524A and CBCL624A are blades for general purpose cutting in wood and plastic • Use CBCL518A and CBCL618A for fast cutting and rough cut off in wood and wood composites •... - Page 51 H acks aw Bosch now offers a high-tension hacksaw frame and selection of bi-metal and carbon steel blades. With a cutting capacity of up to 4-3/4" and 45- and 90- degree cutting capabilities, the 12" frame is designed for heavy use in tough applications encountered on the jobsite.
- Page 52 H a cks aw / Ba n d S aw Hacksaw Blades / Band Saw Blades Bi-metal Hacksaw Blades Ideal for cutting pipe, solid metals, wood, plastic, or machinable metal Flexible blade body prevents shattering Patented pressure roll manufacturing Precision ground teeth...