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Y
OU MUST READ THIS
BEFORE OPERATING YOUR GAS GRILL
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
Leaking gas may cause a fire or explosion
which can cause serious bodily injury or
death, or damage to property.
WARNING
1. Do not store spare liquid propane
cylinder within 10 feet (3m) of this
appliance.
2. Do not store or use gasoline or other
flammable liquids or vapors within 25
feet (8m) of this appliance.
WARNING: Follow all leak-check
procedures carefully in this manual prior
to barbecue operation. Do this even if the
barbecue was dealer-assembled.
NOTICE TO INSTALLER: These instructions
must be left with the owner and the owner
should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
WARNING: Do not try to light this
appliance without reading the "Lighting"
Instructions section of this manual
S U M M I T
O
G
WNERS
UIDE
DANGER
®
LP Gas Grill Owners Guide
#
A400_LP.j
Ba401.d
B400.d
C400_LP.f
D400_LP.i
E400.e
&
41995
41995 US 01/21/04
LP
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Table of Contents
Troubleshooting
Related Manuals for Weber 41995
Summary of Contents for Weber 41995
- Page 1 THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY. WARNING: Do not try to light this appliance without reading the “Lighting” Instructions section of this manual ® LP Gas Grill Owners Guide WNERS UIDE A400_LP.j Ba401.d B400.d C400_LP.f D400_LP.i E400.e & 41995 41995 US 01/21/04...
- Page 2 Should the burners go out while in operation, turn all gas valves off. Open the lid and wait five min- utes before attempting to relight, using the lighting instructions. Do not use charcoal or lava rock in your Weber Never lean over open grill or place hands or fingers on the front edge of the cooking box.
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Page 3: Table Of Contents
Contents Danger & Warnings ...A-2 Warranty ...A-4 General Instructions ...A-5 Grilling Methods ...A-6 Cleaning ...A-6 Exploded View ...A-7 Parts List ...A-11 Assembly Instructions ...B-a Gas Instructions ...C-1 Leak Checking ...C-4 Operating ...D-1 Grilling Methods ...D-1 Lighting ...D-3 Manual Lighting ...D-4 Lighting the Side Burner ...D-5 Lighting the Smoker... -
Page 4: Warranty
The phone number is on the warning label, which is permanently attached to the cylinder. If the cylinder manufacturer has not resolved the issue to your satisfaction, then call Weber- ® will Stephen Products Co., Customer Service Center. -
Page 5: General Instructions
National Fuel Gas Code: ANSI Z 223.1/NFPA54. • The pressure regulator supplied with the Weber barbecue must be used. This regulator is set for 10.5 inches of water column (pressure). -
Page 6: Grilling Methods
Grilling Methods NOTE: If grill looses heat while cooking refer to the troubleshooting section of this manual. WARNING: Do not move the Weber when operating or while barbecue is hot. You can adjust the Left and Right burners in each burner set as desired. -
Page 7: Exploded View
Summit ® Silver D Exploded View Summit Silver D LP 110703 ®... - Page 8 Summit Hinge Pin Thermometer Hardware Thermometer Bezel Warm-Up ™ Basket Smoker Assembly ® Flavorizor Bar Assembly w/ Smoker Smoker Box Chip Grate Rotisserie Motor Motor Bracket 10. Motor Bracket Screw 11. 1/4 - 20 inch Keps Nut 12. Cookbox Assembly Hardware 13.
- Page 9 Summit ® Gold D Exploded View Gold D LP 111103 Summit ®...
- Page 10 Summit Hinge Pin Thermometer Hardware Thermometer Bezel Warm-Up ™ Basket 8 inch Cooking Grate Smoker Assembly Smoker Box Chip Grate ® Flavorizor Bar Assembly w/ Smoker Rotisserie Fork 10. Rotisserie Motor 11. Motor Bracket 12. Motor Bracket Screw 13. 1/4 - 20 inch Keps Nut 14.
- Page 11 Summit Lid - 1 Cookbox - 1 Front Frame Rail - 1 Rear Frame Rail - 1 Left Frame Assembly - 1 Right Frame Assembly - 1 Rear Panel - 1 ® Silver D Parts List Bottom Shelf - 1 Left Door - 1 Right Door - 1 Side Table - 1...
- Page 12 Summit ® Flavorizor Bars - 2 Sets Stainless Steel Cooking Grates - 2 Bottom Tray - 1 Catch-Pan Holder - 1 Catch-Pan - 1 Disposable Drip Pans - 2 Rotisserie - 1 Rotisserie Motor - 1 Rotisserie Bracket - 1 Smoker - 1 ®...
- Page 13 Summit Lid - 1 Cookbox - 1 Front Frame Rail - 1 Rear Frame Rail - 1 Left Frame Assembly - 1 Right Frame Assembly - 1 Rear Panel - 1 ® Gold D Parts List Bottom Shelf - 1 Left Door - 1 Right Door - 1 Side Table - 1...
- Page 14 Summit Flavorizor ® Bars - 2 Sets Stainless Steel Cooking Grates - 3 Bottom Tray - 1 Catch-Pan Holder - 1 Catch-Pan - 1 Disposable Drip Pans - 2 Rotisserie - 1 Rotisserie Motor - 1 Rotisserie Bracket - 1 Smoker - 1 ®...
- Page 15 NOTE: Igniter Wire(1) is located up under right side of control panel. B400.d...
- Page 16 CAUTION: Hold burner cap(1) down while pushing side burner ignition wire(2) on.
- Page 22 Ba401.d Place corregated from each side of the Cookbox under the Caster and Wheel Frame Assembly to level the frames for Frame Rail Assembly. CAUTION: Before proceeding to the next step check that frame rail (2) is on the side with the swing tables (3).
- Page 23 ATTENTION! Only start these bolts. Do not tighten yet.
- Page 25 ATTENTION! Completely remove both partially started bolts from top rear frame rail ATTENTION! Reinstall both bolts through rear panel and into rear frame rail.
- Page 26 ATTENTION! Remove packing tape holding the gas line and bracket(1). When installing cookbox route the gas line and bracket(1) inside the frame rails(2).
- Page 29 Matchlight Holder...
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Page 32: Gas Instructions
DANGER NEVER store a spare LP Cylinder under or near this barbecue. NEVER fill the tank beyond 80% full. Your Weber ® gas grill is equipped with a cylinder supply system designed for vapor withdrawal. WARNING: Only use this grill outdoors in a well- ventilated area. - Page 33 You will need: LP cylinder, a soap and water solution and a rag or brush to apply it. 1) Turn the LP cylinder so the opening of the valve is either to the front, side or rear of the Weber barbecue. Lift and hook the cylinder onto the fuel gauge.
- Page 34 WARNING : The gas connections of your Summit gas grill have been factory tested. We do however recommend that you leak check all gas connections before operating your Summit Remove control panel Part required: Phillips Screwdriver. Remove the burner control knobs (1). The screws (2) need to be removed from the control panel (3) before the control panel is removed from the grill.
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Page 35: Leak Checking
Note - All factory-made connections have been thoroughly checked for gas leaks. The burners have been flame-tested. As a safety precaution however, you should recheck all fittings for leaks before using your Weber Gas Barbecue. Shipping and handling may loosen or damage a gas fitting. - Page 36 Check: 1) Hose connection. Gas line to manifold connections. 3) I.R. Burner gas line connection. WARNING: If there is a leak at connection (1,2, or 3), retighten the fitting with a wrench and recheck for leaks with soap and water solution. If a leak persists after re-tightening the fitting, turn OFF the gas.
- Page 37 Reinstall control panel Parts required: control panel, screws, and burner control knobs. Place the control panel back onto the control panel brackets on either side of the front of the cooking box. Line up screws with screw holes on both the control panel and control panel brackets.
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Page 38: Refilling The Liquid Propane Cylinder
Liquid Propane Cylinder The liquid propane cylinder manufacturer is responsible for the materials, workmanship and performance of the tank. If the tank has a defect malfunctions, or you have a question regarding the tank, call the tank manufacturer’s customer service center. The phone number is on the warning decal, which is permanently attached to the tank. -
Page 39: Liquid Propane Cylinder Requirements
American Gas Association, and Underwriters Laboratories requirements. Liquid Propane Cylinder requirements • Replacement LP cylinders supplied by Weber satisfy the above requirements. Check to be sure other cylin- ders have a D.O.T. certification(1), and date tested(2) is within five years. -
Page 40: Operating
Grilling Methods NOTE: If grill looses heat while cooking refer to the troubleshooting section of this manual. You can adjust the Left and Right burners in each burner set as desired. The control settings are High (H), Medium (M), Low (L), or Off (O). If burners go out during cooking, turn off all burners and wait 5 minutes before relighting. -
Page 41: Operating Instructions
The Indirect Method is similar to roasting, but with the added benefits of that grilled texture, flavor, and appear- ance you can’t get from an oven. To set up for Indirect cooking, gas burners are lit on either side of the food but not directly beneath it. -
Page 42: Lighting
WARNING: Check hose before each use of barbecue for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the barbecue. Replace using only Weber authorized replacement hose. Contact the Customer Service Representative in your region using the contact information sheet provided with your manual. -
Page 43: Manual Lighting
Manual Lighting DANGER Failure to open the lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. 1) Open the lid. -
Page 44: Lighting The Side Burner
Side Burner Lighting Instructions DANGER Failure to open the lid while igniting the side burner, or not waiting 5 minutes to allow the gas to clear if the side burner does not light, may result in an explosive flame-up which can cause serious bodily injury or death. - Page 45 Using the Smoker The smoker uses presoaked wood chips. For best results with faster cooking foods like steaks, burgers and chops, etc., we recommend using finer wood chips because they ignite and create smoke faster. For longer cooking foods such as roasts, chicken and turkeys, etc., we recommend using larger wood chunks because they ignite slowly and provide smoke for a longer period of time.
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Page 46: Lighting The Smoker
WARNING: Check hose before each use of grill for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the grill. Replace using only Weber replacement hose Contact the Customer Service Representative in your region using the contact information sheet provided with your manual. -
Page 47: Manually Lighting The Smoker Burner
WARNING: Check hose before each use of grill for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the grill. Replace using only Weber ® authorized replacement hose. Contact the Customer Service Representative in your region using the contact information sheet provided with your manual. -
Page 48: Rotisserie Assembly
Rotisserie Assembly Parts required: rotisserie motor bracket(1), rotisserie motor(1), rotisserie shaft(1), spit forks(4) and fork screws (4). 1) Install the motor bracket Attach the stainless steel motor bracket to the left side of the cooking box, using the 1/4-20 fasteners and the 1/4-20 Keps nuts. -
Page 49: Using The Rotisserie
Using the Rotisserie Note - Before using your rotisserie, measure your food at the widest point. If it exceeds 9 1/2”, it is too large to fit the rotisserie. If it is too large, food can be prepared using a roast holder and the Indirect Cooking Method. -
Page 50: Lighting The Rotisserie
WARNING: Check hose before each use of grill for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the grill. Replace using only a Weber placement hose. Contact the Customer Service Representative in your region using the contact information sheet provided with your manual. - Page 51 WARNING: Do not lean over the open grill. 5) Push rotisserie burner control knob down and turn to START/HI. Continue to hold the control knob down. Continue to the next lighting step. 6) Push and hold down the Igniter button until burner ignites.
- Page 52 WARNING: Check hose before each use of grill for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the grill. Replace using only a Weber placement hose. Contact the Customer Service Representative in your region using the contact information sheet provided with your manual.
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Page 53: Troubleshooting
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your region using the contact information sheet provided with your manual. Check Inspect Weber ® Insect / Spider screens for possible instructions. (Blockage of holes.) -
Page 54: Side Burner Troubleshooting
Side Burner Troubleshooting Problem Side Burner does not light. Flame is low in HIGH position. Push button ignition does not work. If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your region using the contact information sheet provided with your manual. -
Page 55: Rotisserie Troubleshooting
Rotisserie Troubleshooting Problem Burner does not light. Burner does not light or burner has a small flickering flame. If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your region using the contact information sheet provided with your manual. -
Page 56: Maintenance
Lightly tap the burner to get debris and dirt out of the burner tube. Once the spider/insect screens and burners are clean replace the burners. If the spider/insect screen becomes damaged or cannot be cleaned, call Weber-Stephen Products Customer Service for replacement parts. Main Burner Flame Pattern The Weber ®... -
Page 57: Replacing Main Burners
Replace Main Burners Your Summit ® gas grill must be OFF and cool. Turn gas OFF at source. Disconnect regulator. Remove cooking grates. Remove Smoker box. Remove Flavorizer ® bars. To remove control panel refer to “Remove the control panel” under “Check for Gas Leaks.” Disconnect all ignition wires from the Ignition Module. - Page 58 Disconnect the Thermocouple from the IR Burner valve. Maintenance Remove screws from the manifold assembly: (a) Locate the screws on both sides of the manifold frame. (b) Remove the screws from manifold frame.
- Page 59 Pull manifold assembly out from the manifold frame. Maintenance Lift and twist the burner assembly slightly, to separate the Crossover Remove the Crossover Pull the selected burner(s) tube(s) from manifold frame and replace with a new burner tube. ® tube (a) from the burners (b). ®...
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Page 60: Crossover Ignition System Operations
To reinstall the manifold assembly, reverse steps 7 through 14. CAUTION: The burner openings (1) must be posi- tioned properly over the valve orifices (2). Check proper assembly before fastening manifold in place. WARNING: After reinstalling the gas lines, they should be leak checked with a soap and water solution before using the grill.