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Siemens SINAMICS PERFECT HARMONY GH150 Operating Instructions Manual
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Siemens SINAMICS PERFECT HARMONY GH150 Operating Instructions Manual

Siemens SINAMICS PERFECT HARMONY GH150 Operating Instructions Manual

Medium-voltage drive
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Edition
05/2020
Operating Instructions
Installation Instructions
Medium-Voltage Drive
SINAMICS PERFECT HARMONY GH150
Type 6SL3825
www.siemens.com/drives

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Summary of Contents for Siemens SINAMICS PERFECT HARMONY GH150

  • Page 1 Operating Instructions Installation Instructions Medium-Voltage Drive SINAMICS PERFECT HARMONY GH150 Type 6SL3825 Edition 05/2020 www.siemens.com/drives...
  • Page 2 19.06.2020 09:58 V14.00...
  • Page 3 Introduction Safety instructions Description Medium-Voltage Drive Preparations for use SINAMICS PERFECT HARMONY GH150 Assembly Type 6SL3825 Electrical connection Operating Instructions Installation Instructions Commissioning Operation Maintenance Spare parts Disposal Service & Support Technical data and drawings Quality documents Additional documents Edition 05/2020...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 5 Cooling unit requirements ......................32 3.7.2 Operating principle of the re-cooling unit ................33 3.7.3 The internal deionized water circuit..................33 3.7.4 The external raw water circuit ....................34 Components...........................35 3.8.1 Control Unit ..........................36 3.8.2 Power Stack Adapter ......................36 SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 6 Opening doors in preparation for use..................56 4.4.5 Checking the shock and tilt indicators inside the cabinet............57 Storage...........................57 4.5.1 Emptying the drive .........................57 4.5.2 Storing a device ........................58 4.5.3 Storing fans ..........................60 4.5.4 Storing re-cooling units ......................60 SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 7 8.3.1.2 Tripping of the circuit-breaker in case of undervoltage ............88 Fault and system messages ....................88 8.4.1 Indicating and rectifying faults....................88 8.4.2 Diagnostics via LEDs ......................89 8.4.2.1 LEDs of the Power Stack Adapters..................89 SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 8 Replacing the CompactFlash card ..................127 Spare parts ...............................129 Disposal..............................131 11.1 Information according to Article 33 of the REACH regulation ..........131 11.2 Disposing of packaging material ..................131 11.3 Removing device components and old devices ..............132 SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 9 Overview ............................41 Figure 3-7 Operator panel ...........................42 Figure 3-8 Line filter............................43 Figure 3-9 Auxiliary supply and signal interfaces ..................45 Figure 4-1 Example of attaching and displaying the shock and tilt indicators ..........48 SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 10 Example diagram: Screws fixing the diode stack ..............121 Figure 9-20 Example diagram: Removing capacitor modules ..............122 Figure 9-21 Wire jumper capacitor module....................122 Figure 9-22 Adjusting the close pin bracket....................124 Figure 9-23 Replacing the water sensors .....................125 SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 11 Table of contents Figure 9-24 Remove the operator panel.......................126 Figure 9-25 Card slots ..........................127 SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 12 Table of contents SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 13 ● Lists are formatted as bulleted lists. – Lists on the second level are hyphenated. Note The note provides you with additional information about the product itself, handling the product - and the relevant documentation. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 14 Introduction 1.1 About these instructions SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 15 EN 50110‑1 "Working in a no-voltage state" in the specified sequence. 5 safety rules 1. Disconnect the system. Also disconnect the auxiliary circuits, for example, anti-condensation heating. 2. Secure against reconnection. 3. Verify absence of operating voltage. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 16 ● A label on the drive specifies the discharge times of the DC link capacitors. Only open the drive once these discharge times have elapsed. ● Observe the five safety rules when performing any work. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 17 These components can remain hot for a long time after operation. Severe skin injuries (burns) can result when coming into contact with these components. ● After the device has been shut down, do not touch any hot components. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 18 ● Therefore, do not carry magnetic or electronic data storage media with you. Persons responsible for plants and systems can find additional information on electromagnetic fields under "Information for persons responsible for plants and systems (Page 20)." SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 19 = ESD shoes or ESD shoe grounding strips ESD clothing e = ESD wrist strap Cabinet ground connection Only effective in conjunction with ESD shoes or ESD shoe grounding strips Only effective in conjunction with conductive floor covering SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 20 ● System configuration is carried out by an experienced system integrator. Additional system components - such as circuit-breaker, transformer, cables and motor - are coordinated and harmonized with one another for drive operation. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 21 ● Place notices that indicate that only trained personnel are allowed to operate and carry out maintenance and repair work. ● To comply with safety regulations, equip plants and systems with additional monitoring and protective devices. Follow technical equipment legislation and accident prevention regulations. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 22 Circuit breakers are safety components. Connecting or setting the circuit breaker incorrectly can result in death, serious injury, or material damage. Connect the circuit breakers correctly. Select the system values that match the drive. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 23 According to the EU machinery directive, machine manufacturers / plant operators must conduct a risk assessment of their machine. Plant operators must conduct a risk assessment of their plant. In particular, pay attention to Annex 1 "General Principles" of the EU machinery directive. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 24 – Operating and/or environmental conditions outside of the specification – Condensation/conductive contamination – External influences/damage ● The release of substances and emissions that are harmful to the environment Improper operation or the improper disposal of components can harm the environment. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 25 Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...
  • Page 26 "SINAMICS Industrial Security" Manual Notes relating to Industrial Security are provided here (https:// support.industry.siemens.com/cs/ww/de/view/109751848/en). "Security Guidelines for SIMATIC HMI devices" Manual Notes relating to Industrial Security for HMI devices are available here. (https://support.industry.siemens.com/cs/de/en/view/109481300) SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 27 The door interlocking system prevents access to the power unit while operational. The following conditions must be fulfilled in order to open the doors: For additional information, see Chapter "Opening the device (Page 94)". SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 28 3.2.4 Protection and monitoring functions for external components Transformer and motor can be monitored in the device. A fast protective shutdown that you can activate for external problems, e.g. short-circuits, is present. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 29 ③ ⑧ Basic Line Module Actual value sensing on the motor side ④ ⑨ Diode rectifier High-voltage motor ⑤ DC link actual value sensing Figure 3-1 Example – Design of the converter SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 30 Details on the design can be found in the layout diagram. Motor Module employing M2C technology The Motor Modules provide the power for the connected motor. The Motor Module is supplied with power for the motor via the DC link. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 31 ① Branch (identical power cells connected in series) ② Power cell ③ Bypass switch (optional) ④ Actual value sensing ⑤ Branch reactor Figure 3-3 Block diagram: Motor Module employing M2C technology SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 32 The monitoring function must be tested during the routine test of the re- cooling unit. ● Procure timely any consumables and spare parts from the supplier of the re-cooling unit. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 33 ● If one of the monitoring devices responds, a signal is output or the re-cooling unit and drive are switched off. Deionized water requirements Table 3-1 Deionized water requirements Value Conductivity during filling < 10 μS/cm Evaporation residue < 20 mg/l pH value 5 to 9 SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 34 3.7.4 The external raw water circuit The raw water flows through the heat exchanger. The heat exchanger cools the deionized water. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 35 ● Additional information about connecting the various components is pro‐ vided in the circuit manual. ● You can find information on the interfaces and LEDs of individual com‐ ponents in the "Supplementary component descriptions (https:// support.industry.siemens.com/cs/ww/en/view/109768128)" document. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 36 This is where the galvanic isolation (electrical coupling via light) between the power unit and the open-loop controller takes place. Data is exchanged between the Power Stack Adapter and the Control Unit via the DRIVE-CLiQ high-speed serial communication interface. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 37 X51 to X56, X151 to X156, X61 to X66, X161 to X166 Figure 3-4 Interface overview of Power Stack Adapter 5 See also DRIVE-CLiQ interface (Page 46) LEDs of the Power Stack Adapters (Page 89) SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 38 The IGBTs can limit and disconnect a short-circuit current. This means that the converter is short-circuit proof, that is, a short-circuit will not damage the device but instead will cause the converter to stop. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 39 The device cannot be switched on again until all the doors are closed. The doors remain interlocked if the auxiliary voltage fails. For more information on this topic, see section "Repair" in the "Maintenance" chapter. See also Opening the device (Page 94) SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 40 Each power output is monitored for undervoltage. When the voltage level of all power outputs is within the standard range, the LED signaling the status indication lights up green. The device SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 41 ⑤ Operating display Line connection ③ Power outputs Figure 3-6 Overview 3.8.9.3 Interface description Tasks of the interfaces Connector Task Line connection Signaling X6 / X7 / X8 / X9 Power output SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 42 X6.3 / X7.3 / X8.3 / X9.3 ± 55 V 3.8.10 Touch screen operator panel The converter is operated and diagnosed using the operator panel. Figure 3-7 Operator panel The operator panel communicates with the drive via Ethernet. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 43 The safety relay has failsafe enabling circuits as NO contact circuits. The LEDs indicate the operating state and the function. When the EMERGENCY STOP buttons or limit switches are released and the ON button is pressed, the internal circuit of the SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 44 The default setting and interfaces of the customer terminal strips can be found in the circuit manual. For information about the position of the customer terminal strips within the cabinet, see the layout diagrams. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 45 Auxiliary supply and signals 15-pin interfaces for the auxiliary power supply and signals are available at the input and output. Figure 3-9 Auxiliary supply and signal interfaces See also Laying the signal lines (Page 76) SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 46 Reserved, do not use Reserved, do not use + (24 V) Power supply M (0 V) Electronics ground Blanking plate for DRIVE-CLiQ interface: Molex, order number: 85999-3255. The maximum DRIVE-CLiQ cable length is 50 m. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 47 This can result in death, serious injury or material damage. ● If one of the indicators has tripped, do not perform any commissioning. ● Inform the Technical Support. Only specialist Siemens technicians can recommend appropriate measures. SINAMICS PERFECT HARMONY GH150 6SL3825...
  • Page 48 If the load suspension devices and lifting gear are damaged or not correctly secured, then the equipment may fall while being lifted and transported. This can result in death, serious injury or material damage. ● Inspect the load handling attachments and lifting gear before use. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 49 ● When lifting, refer to the information on the lifting plate or in "Technical data and drawings." NOTICE Material damage caused by vibration Significant vibration during transportation and shocks when setting down can damage the equipment. ● Avoid vibrations and shocks. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 50 ● Transport the transport unit/cabinet with the greatest care. ● Choose the lowest transport height possible. The pallet may not touch the ground. Always transport the cabinet in an upright position. ● Avoid driving over bumps. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 51 This can result in death, serious injury or material damage. ● Use suitable lifting rods for transporting. The weight of the cabinet is indicated on the rating plate. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 52 5. Lift the cabinet. Avoid shifting the center of gravity or distorting or damaging the cabinet. When suspended, the cabinet must be parallel to the ground. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 53 To protect the boxes against pressure, use sufficiently long rope and a spreader beam. Please proceed as follows: 1. Attach the rope/cable to the pallet as shown in the following diagram. ① 2. Attach the rope/cable to the spreader beam and the crane hook. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 54 If the ion exchange cartridge is exposed to frost, it may be damaged. ● Only transport and store the ion exchange cartridge in non-frosty conditions. More information is available in the re-cooling unit's operating instructions. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 55 Material damage caused by incorrect removal of a load securing device The load securing device protects the cabinet from any damage. If you remove the load securing device improperly, the cabinet may sustain damage. ● Correctly remove the load securing device. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 56 Proceed as follows: 1. There is a screw in the door. Under the screw you will find the opening for manually opening the doors. Remove the screw. 2. Insert a screwdriver into this opening. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 57 ● Before storing the device completely drain the cooling system. ● If the drive is stored for a longer period of time, then close and seal all water intakes and discharge points to protect against vermin and dirt. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 58 Correctly store the goods corresponding to the type of goods. ● Repair any damage to the packaging before putting the equipment into storage insofar as this is necessary to ensure proper storage conditions. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 59 – Room temperature should be approx. 10 °C (14 °F) above the outside temperature. – The temperature may not fall below ‑20 °C (-4 °F). – For lower temperatures, agree on suitable measures together with Siemens. – Relative humidity should be less than 60%.
  • Page 60 If the ion exchange cartridge is exposed to frost, it may be damaged. ● Only transport and store the ion exchange cartridge in non-frosty conditions. More information is available in the re-cooling unit's operating instructions. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 61 ● Then keep the doors closed. ● The device must be professionally cleaned in the event of pollution in the form of conductive dust particles (e.g. from welding work). Contact the service center in this regard. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 62 ● Wrench or socket wrench, width across the flats 10, 13, 16/17, 18/19 ● Allen key, size 8 ● Torque wrench up to 50 Nm ● Screwdriver, size 2 ● Torx T20 and T30 screwdrivers SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 63 ● Threaded pin M8 x 15.5 ● Self-adhesive sealing strips Screwing the transport units together To screw transport units together, proceed as follows: ① 1. Affix the self-adhesive sealing strips 2. Align the transport units. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 64 Install the transport units in accordance with the specifications provided in the accompanying dimension drawings. When doing this, maintain the specified distance between the top of the cabinet and the ceiling. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 65 Connecting the interface terminals of several cabinets If the power section comprises several transport units, connect the cabinet interfaces with one another. The interface cable is located at the bottom section of the cabinet. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 66 ● If deionized water leaks out, eliminate the source of the problem and remove the liquid from the surfaces affected. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 67 ① Inlet (blue) ② Return (red) ③ Union nut Figure 5-4 Water piping To establish the connection of the raw water circuit, observe the details in the dimension drawing. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 68 Assembly 5.6 Connecting the water circuits SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 69 Arcing can occur if cables are not routed in the supplied cable channels. This can result in death, serious injuries or material damage. ● Use the cable ducts and cable entries on the roof to route the cables when electrically connecting the cabinets. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 70 Interference, for example, will result in the device not behaving as expected. When connecting and routing power and signal cables, observe the instructions provided in chapter "Electromagnetic compatibility (Page 71)". SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 71 Unshielded cables for > 25 V AC and ≤ 230 V AC – Class 3: Unshielded cables for > 230 V AC/V DC and ≤ 1000 V AC/DC – Class 4: Unshielded cables for > 1000 V AC/DC SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 72 ● Apply the cable shield so that it covers the greatest possible surface area. Use ground clamps, ground terminals or ground screw connections. ● Avoid extending the cable shield to the grounding point using a wire. This reduces the shield effectiveness by up to 90%. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 73 ● Ensure that the cable shield is correctly connected. ● Bridge shield gaps (at terminals, circuit-breakers, contactors, etc.) with minimum impedance and through the largest possible surface area. ① Shield busbars ② Cables ③ Terminals Figure 6-2 Bridging shield gaps SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 74 Potential concept Cable cross-sections Table 6-1 Cable cross-sections Object Cross-section Remark Power cable Max. 240 mm max. 4 per terminal 500 kcmil (MCM) Cabinet protective conductor Max. 120 mm² 250 kcmil (MCM) SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 75 ③ ② 2. Connect the grounding cable of the foundation to the grounding busbar ① Foundation ② Grounding busbar ③ Grounding cable ④ PE protective conductor Figure 6-4 Connecting_grounding cable SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 76 2. Connect the shield and secure the cable. You can find further information on this in the “Electromagnetic compatibility" section. 3. Seal the cable routing according to the degree of protection required. See also Electromagnetic compatibility (Page 71) SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 77 Select the appropriate cable depending on the following conditions: ● Routing conditions ● Accumulation of cables ● Ambient temperature ● Bending radii ● Output voltage Observe the connection capabilities on the converter and on the motor terminal box. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 78 Cables that have not been properly secured at the connection point, represent a high electrical transition resistance, which can result in thermal destruction. ● Tighten the screws with the specified torques (Page 103). Connecting power cables SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 79 ● Correctly connect armored cable using a cable gland. The cable armor must be connected to the cable gland around its complete circumference. The gland itself must be in contact with the gland plate around its complete circumference and must be connected to PE. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 80 6.10 Interconnecting optional connections Depending on the range of options installed, further connections have to be interconnected. Detailed information about interconnecting these options with the interfaces is provided in the circuit manual. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 81 Fasten all cable ducts whose cover faces downward with cable ties. Wind the cable ties around the entire cable duct. The cable ties must be located at the same positions as in the delivered state. Figure 6-7 Schematic diagram: Fastening the cable ties SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 82 Electrical connection 6.11 Fastening the cable ducts with cable ties SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 83 ● Obtain information about the range of SITRAIN training courses available through your local contact person. Make use of the support and services offered by the responsible Siemens Service Center when commissioning this equipment. You can find the relevant contact person under "Service &...
  • Page 84 STARTER software is used to commission the drive. You perform the following using STARTER: ● Commissioning ● Testing ● Drive optimization ● Diagnostics The STARTER software is available in SIOS under the following link:hot‐ spot text (https://support.industry.siemens.com/cs/ww/en/view/26233208) SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 85 ● The company operating the plant or system is responsible for the consequences when the device is still operated after a ground fault has been identified. Carry out a risk analysis. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 86 The drive features hardware and software functions that protect it against faults and damage caused by impermissible operating statuses or hardware malfunctions. The monitoring elements provide internal microprocessor-controlled monitoring and remote device monitoring. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 87 ● Limit value 2: Insulation resistance < 100 kΩ = Signal 2 (fault) The signals are issued to STARTER and output on the operator panel. Further information about the wiring is contained in the circuit manual. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 88 Faults are displayed as follows: ● By illuminating the red LED "FAULT" Additionally, a note relating to the cause of the alarm is displayed in the status bar of the operator panel. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 89 Carry out a POWER ON. light for POWER ON. Green/ Flashing light Component recognition via LED is acti‐ orange vated. The color depends on the LED state when component recognition is activated. Red/orange SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 90 Not actuated Not actuated Open Fault ☀ ○ ○ Open ● Relay jammed ● Motor contactor jammed ● Defect in electronics ○ ○ ○ Cross-circuit/ground fault in EMERGENCY STOP circuit/no supply voltage SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 91 Using non-approved spare parts can affect the function of the equipment and damage it. Third- party spare parts and unapproved spare parts may not meet the requirements. ● Only use spare parts that have been approved by the manufacturer. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 92 Note Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office. Note Inform the manufacturer about each maintenance job that has been carried out and about each spare part replacement for the purposes of a reliability analysis.
  • Page 93 2. Secure the terminals of the grounding harness to the upper fixed spheres Attaching the grounding spider ① Upper fixed spheres ② Lower fixed sphere Figure 9-1 Schematic diagram: Attaching the grounding spider SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 94 ● The five safety rules (Page 15) must be observed. If the auxiliary voltage fails, you can only unlock the doors manually. To unlock the doors, proceed as described in the chapter titled "Preparation for use". SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 95 Check the cooling system. Owner After 30,000 operating See the specifications in the Op‐ hours erating Instructions. Check the spare parts. Siemens Annually If necessary reorder spare parts. service per‐ sonnel SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 96 9.4.3.2 Checking the isolating clearances ● Slight, dry, non-conducting contamination is permitted. ● Remove contamination caused by dust in conjunction with high humidity. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 97 ● Check the water level in the compensating chamber of the deionized water circuit. If the level is too low, add some more water. If the level is too high, drain some water until the level is correct. See also The external raw water circuit (Page 34) SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 98 30,000 hours. Replace the fan timely in order to maintain the reliable functioning of the cabinet unit. 9.5.1.1 Replacing fans, from the front Removing the fan The five safety rules must be observed. Figure 9-2 Replacing fans from the front SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 99 1. Remove the rear cover from the fan box 2. Loosen the connector of the fan connector cable from the terminal in the fan box. ③ 3. Loosen the fastening screws of fan SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 100 For significant levels of pollution and dirt, use an ESD cloth soaked in ethyl alcohol (however, not so much that it drips from the cloth). SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 101 ● Check whether all the cable shields are intact. ● Insulate damaged cable shields. ● Make sure that a short-circuit cannot occur on the power cables due to failure of the insulation as a result of incorrect cable installation. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 102 Measures in the event of an error It is not possible to fully test repairs that are carried out on site. Return the defective module back to the manufacturing plant for repair. The relevant address is available from your Siemens contact person.
  • Page 103 Hard materials S2 Hard materials S1 in - lb in - lb in - lb 15.9 11.5 15.9 34.5 26.6 26.6 69.0 53.1 53.1 13.0 10.0 88.5 13.0 32.0 25.0 25.0 65.0 50.0 SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 104 11.5 11.5 22.1 22.1 11.5 26.6 31.0 15.9 34.5 63.7 42.5 159.3 265.5 Observe the tightening torques of the terminal manufacturer and the test torques according to DIN EN 60999-1, VDE 609-1 SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 105 Example of an AVT combination module Installing the AVT combination module ② 1. Use the screws to secure the AVT combination module. ① 2. Reconnect the control lines . Do not bend the fiber-optic conductors. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 106 When doing so, keep a firm grip on the busbar to ensure it does not fall. 7. Pull the busbar out to the front. When doing so, be aware of the cables connected to the second current transformer. 8. Remove the current transformer from the bottom. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 107 2. Install the new transformer in the reverse order to when you removed it. Comply with the specified torque (Page 103) of the fastening screws. When attaching the connecting cables ensure that the cables do not twist. 3. Check that the precharger is working correctly. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 108 The cables are equipped with Faston connectors. Make a note of the core markings. When installing the new module, note the core markings for the cables. 4. Remove the module. Installing a module Install the new module in the reverse order to when you removed it. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 109 Damage to components when using impact screwdrivers Even with the correct torque, components can be damaged when using an impact screwdriver. This can cause the device to fail. ● Never use an impact screwdriver. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 110 (M5 x 16) of the upper retaining strip. ④ 6. Remove the screws (M5 x 16) of the upper retaining strip. 7. Remove the upper retaining strip. Figure 9-7 Removing a power cell, steps 1 - 7 SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 111 10.Remove the gating unit by withdrawing it to the front. Figure 9-8 Removing a power cell, steps 8 - 10 ⑨ 11.Remove the screws (M4 x 10). Withdraw the plate towards the front. Figure 9-9 Removing a power cell, step 11 SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 112 12.Loosen the bolted connection (M8 x 30). Remove the screw (M8 x 16) of the capacitor bank. Figure 9-10 Removing a power cell, step 12 13.Withdraw the capacitor bank towards the front. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 113 ● Only replace the complete capacitor bank. Installing a power cell Execute the steps described in the section "Removing the power cell" in the reverse order. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 114 ● If the locking ring cannot be inserted, then check whether the water coupling is correctly inserted and interlocked. Note Ventilating the deionized water circuit Vent the deionized water circuit after replacing a power cell. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 115 ● Torque wrench up to 50 Nm ● Ratchet with short extension ● Ratchet length extension ● Side cutters ● Short slotted screwdriver, Size 2 ● Screwdriver, Torx T30 ● Cable ties ● Touch-up pen, e.g., Edding 751. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 116 Remove the front and rear spacers the water hoses at the diode stack. Unscrew the spacers in an anti-clockwise direction. Figure 9-13 Example diagram: Removing the spacers SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 117 9.7 Repair Releasing the busbars and connections ① 1. Remove the screws ③ ② 2. Remove the busbar package . To do this, remove the screws Figure 9-14 Example diagram: Removing the busbars SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 118 3. Remove the lower busbar package. To do this, remove the screws Figure 9-15 Example diagram: Removing the lower busbar package ⑤ 4. Remove the Makrolon cover. To do this, remove the plastic screws Figure 9-16 Example diagram: Removing the Makrolon cover SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 119 ④ 3. Remove all of the cable ties that fix the cables of the capacitor module. Withdraw the ⑤ ⑥ connections at the bottom and top from the modules. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 120 Maintenance 9.7 Repair Figure 9-18 Example diagram: Releasing connections of the capacitor module SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 121 The diode stack is very heavy (approx. 30 kg). When incorrectly handled, the diode stack can cause injury and material damage. ● Take special care when lifting the diode stack out of the drive. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 122 ● Comply with the specified torques. The torques are listed in Section "Repairing". ● Also observe the notes in the following section. Installing the capacitor group Figure 9-21 Wire jumper capacitor module SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 123 ● Fix the capacitor cables using cable ties. ● Fasten the water hoses to the spacers using cable ties. ● Open the water intakes and outlets. ● Ventilate the deionized water circuit. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 124 ● Before replacing a water sensor, empty the entire water circuit and blow out the piping. ● Before screwing into the adapter element, seal the outer thread using LOCTITE 586- AVX(ROHRD)RT sealant. The Siemens order number for the sealant is 534032. SINAMICS PERFECT HARMONY GH150 6SL3825...
  • Page 125 5. Lock the sensor by using the two screws to screw the cover to the sensor. Note Ventilating the deionized water circuit Vent the deionized water circuit after replacing a water sensor. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 126 (9 x) of the fastening clips. Remove the mounting clips. Withdraw the operator panel from the cabinet door towards the front. 6. Fit a new operator panel. Fasten the operator panel. 7. Connect the cables. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 127 ● Only remove or insert the CompactFlash card when the power is switched off. 2. Withdraw the CompactFlash card from the Control Unit. Back up the data saved on it. 3. Copy the stored data of the previous CompactFlash card to the new original Siemens card. Note Invalid software key The software key is associated with the serial number of the CompactFlash card.
  • Page 128 Maintenance 9.7 Repair SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 129 ● Only use spare parts that have been approved by the manufacturer. To request spare parts, please contact the Siemens sales office responsible for your region. You can find an overview of the Siemens contact partners in your region here (https://www.lda-...
  • Page 130 Spare parts SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 131 The disposal of packaging is controlled by country-specific laws. If in doubt, ask your local disposal specialists or contact the local authorities. The packing material consists of the following components: ● Wooden frames ● Wooden pallets ● Polyethylene foil ● Plywood ● Plastic ● Silica gel SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 132 ● Ground the device ● For old equipment, observe the information in the "Transport" chapter. For the following components, pay special attention when disposing or reusing: ● Batteries ● Capacitors ● PCBs ● Electronic components SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 133 You can find your local partner here (https://www.lda-portal.siemens.com/siemlda/en/contact/ form). Please have the following data ready: ● Type (MLFB) ● Serial number You can find this data on the rating plate. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 134 Service & Support SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 135 The essential requirements placed on EMC protection for the drive system should be se‐ cured using an EMC plan at the customer site. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 136 Storage with suitable packag‐ Transport with suitable pack‐ Operation aging Class 1M11 according to 2M4 according to 3M1 according to DIN EN 60721‑3‑1 DIN EN 60721‑3‑2 DIN EN 60721‑3‑3/A2:1997 (IEC 60721‑3‑1) (IEC 60721‑3‑2) (IEC 60721‑3‑3/Ed2.2:2008) SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 137 (no occurrence of salt mist) Mechanically active substan‐ 1S1 according to DIN EN 2S1 according to DIN EN 3S1 according to DIN EN ces according to class 60721‑3‑1 (IEC 60721‑3‑1) 60721‑3‑2 (IEC 60721‑3‑2) 60721‑3‑3 (IEC 60721‑3‑3) SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 138 Technical data and drawings B.2 Environmental conditions SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 139 You can find all quality verifications relating to the device, such as declarations on the conformity of the device with directives or specifications in the "Quality documents" in a separate part of this manual. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 140 Quality documents SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 141 Additional documents In addition to these operating instructions, further documents are provided that contain more information on commissioning and service. SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 142 Additional documents SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 143 Undervoltage trip, 23, 88 Grounding connection, cabinet, 65 Cleaning aluminum parts, 101 Grounding lug, 65, 75 Commissioning software, 84 Grounding point, 72 CompactFlash card Insufficient grounding, 65, 75 Replacing, 127 Protective ground conductor, 21, 75 SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 144 PE protective conductor, 79 Replacing the precharging transformer, 107 Power cable, 79 Protection and monitoring functions Screwing the transport units together, 64 External components, 28 Voltage-source DC link drive., 31 REACH regulation, 131 SINAMICS PERFECT HARMONY GH150 6SL3825 Operating Instructions 05/2020...
  • Page 146 Further Information www.siemens.com/LDA Siemens AG Large Drives Applications Vogelweiherstr. 1-15 90441 NÜRNBERG GERMANY...

This manual is also suitable for:

6sl3825