Vulcan-Hart C24GA10 Installation & Operation Manual

Gas convection steamers

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Installation & operation manual (44 pages)

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Page 1 STEAMERS MODELS C24GA6 ML-136021 C24GA10 ML-136022 For additional information on Vulcan-Hart or to locate an authorized parts and service provider in your area, visit our website at www.vulcanhart.com VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC WWW.VULCANHART.COM INSTALLATION & OPERATION MANUAL 3600 NORTH POINT BLVD.
Page 2: Important For Your Safety
PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTE- NANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO OPERATE THIS DEVICE. © VULCAN-HART, 2006 IMPORTANT FOR YOUR SAFETY WARNING — 2 —...
Page 3: Table Of Contents
TABLE OF CONTENTS IMPORTANT FOR YOUR SAFETY ... 2 INTRODUCTION ... 4 GENERAL ... 4 UNPACKING ... 4 INSTALLATION ... 4 INSTALLATION CODES AND STANDARDS ... 4 LOCATION - GAS STEAMERS ... 5 LEVELING AND ANCHORING ... 5 PLUMBING CONNECTIONS ... 6 Water Requirements ...
Page 4: Introduction
C24GA10 accommodate five 2 " deep (64 mm) steam pans per compartment. The C24GA6 and C24GA10 gas-fired convection steamers are designed for cooking vegetables, eggs, and other foods, in commercial kitchens. Each compartment has a 0 to 60 minute timer. (The buzzer requires manual shutoff.) The steamers are equipped...
Page 5: Location - Gas Steamers
In Canada, the steamer must be installed in accordance with: 1. Local codes. 2. National Fuel Gas Code, CAN/CSA-B149.1 (latest edition) available from the Canadian Standards Association, 5060 Spectrum Way, Mississauga, Ontario, Canada L4W 5N6. 3. Canadian Electrical Code, CSA C22.2 (latest edition) available from the Canadian Standards Association, 5060 Spectrum Way, Mississauga, Ontario, Canada L4W 5N6.
Page 6: Plumbing Connections
C24GA SERIES GAS CONVECTION STEAMERS PLUMBING CONNECTIONS WARNING: PLUMBING CONNECTIONS MUST COMPLY WITH APPLI- CABLE SANITARY, SAFETY AND PLUMBING CODES. Water Requirements Proper water quality can improve the taste of the food prepared in the steamer, reduce liming in the steam generator and extend equipment life.
Page 7: Drain Connection
instructions provided with the filter system. At the time of installation you must register your steamer at www.vulcanhart.com/ filterreg or use the reply card supplied with your unit. You will need to register your steamer at each filter change to insure your standard and extended warranty is maintained.
Page 8 C24GA SERIES GAS CONVECTION STEAMERS Figure 1 The proper sizing and installation of the gas connection is important for the machine to operate within its design specifications. In some installations, the gas supply may not be sufficient enough to allow all the gas equipment to operate properly at peak loads;...
Page 9: Gas Connection Data
Gas Connection Data FLEXIBLE GAS CONNECTORS BTU/hr. FLOW CAPACITY LENGTH End Fittings - (1) Quick Disconnect & (1) Threaded 36" 48" " 77,000 68,000 " 218,000 180,000 1" 379,000 334,000 " 615,000 541,000 1. Flow rating BTU/hr. 0.64 SP. GR @ 0.5 inch W.C. pressure drop. 2.
Page 10: Testing The Gas Supply System
C24GA SERIES GAS CONVECTION STEAMERS The generator is equipped with a factory- preset pressure regulator. Natural gas pressure regulators are preset for 2.5" W.C. (0.62 kPa). Propane gas pressure regulators are preset for 10" W.C. (2.46 kPa). No further adjustment should be required. Check gas pressures with a manometer at time of installation to verify that they agree with the pressures specified.
Page 11: Electrical Connection
ELECTRICAL CONNECTION WARNING: THE STEAMER IS EQUIPPED WITH A THREE-PRONG GROUNDING PLUG. THE OUTLET TO WHICH THIS PLUG IS CONNECTED MUST BE PROPERLY GROUNDED. IF THE RECEPTACLE IS NOT THE PROPER GROUNDING TYPE, CONTACT AN ELECTRI- CIAN. DO NOT REMOVE THE GROUNDING PRONG FROM THE PLUG.
Page 12: Operation
C24GA SERIES GAS CONVECTION STEAMERS WARNING:THE STEAMER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE STEAMER. WARNING: THE COOKING COMPARTMENTS CONTAIN LIVE STEAM. STAY CLEAR WHILE OPENING EACH DOOR. LIGHTING AND SHUTDOWN INSTRUCTIONS Lighting 1. Turn manual gas shutoff valve to on position.
Page 13: Startup Procedure
Refer to Steam Cooking with Vulcan Kettles and Steamers for suggested cooking times. Also refer to the Suggested Cooking Guideline in this manual. Size, weight, pan loading and product quality will affect cooking times and should be adjusted to your own requirements. STARTUP PROCEDURE 1.
Page 14: Cleaning
C24GA SERIES GAS CONVECTION STEAMERS CLEANING WARNING: DISCONNECT ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES BEFORE CLEANING. Cooking Compartment Drains Keep compartment drains running freely. Inspect compartment drains daily for blockage. Remove any particles or debris from the perforated strainer daily (or more often if needed).
Page 15: Leave Compartment Doors Open
C24GA SERIES GAS CONVECTION STEAMERS LEAVE COMPARTMENT DOORS OPEN Leave the compartment doors slightly open when the steamer is not in use. When the compartment is idle, never latch the door and apply pressure to the door gasket. Leaving the gasket under pressure can cause permanent deformation and reduce gasket life.
Page 16: Maintenance
Periodic maintenance is necessary to keep your generator clean and efficient. Initially, after three months of steamer usage, it is recommended that you have your Vulcan-Hart authorized servicer inspect the generator. Local water conditions and steamer usage will determine the frequency that this service must repeated;...
Page 17: Cooking Chart
The following table lists suggested cooking times and weights. These times, which will vary depending on initial product temperature, size, shape, etc., are approximate and should be adjusted to suit your operation. PRODUCTS TO BE COOKED IN SOLID PANS PRODUCT Eggs, Scrambled Rice, Long Grain (Cover with 4 cups water/lb.) Pasta (Place perforated pan inside solid pan, cover...
Page 18: Products To Be Cooked In Perforated Pans
C24GA SERIES GAS CONVECTION STEAMERS PRODUCTS TO BE COOKED IN PERFORATED PANS PRODUCT Clams Frozen Fresh King Crab Frozen Claws Legs Lobster Tail Frozen Lobster, Live, 10" – 12" Salmon Fillets, Frozen, 8 Oz. Ea Scallops, Fresh Scrod Fillets, Fresh Eggs Hard Cooked Soft Cooked...
Page 19: Cooking Hints
PRODUCTS TO BE COOKED IN PERFORATED PANS PRODUCT Carrots Baby Whole, Frozen Crinkle Cut, Frozen Sliced, Fresh Cauliflower, Flowerettes Frozen Fresh Celery, 1" Diagonal Cut Corn Yellow Whole Kernel, Frozen Cobbettes, Frozen Corn On Cob, Fresh Peas, Green Potatoes, “Whole Russet” Spinach Chopped, Frozen Defrosted...
Page 20: Troubleshooting
Generator pressure is too high under unit SERVICE AND PARTS INFORMATION To obtain service and parts information concerning this model, contact the Vulcan-Hart Service Agency in your area (refer to our website, www.vulcanhart.com for a complete listing of Authorized Service and Parts depots).

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C24ga6 Ml-136021 Ml-136022 Ml-136057 Ml-136056 C24ga series

Vulcan-Hart C24GA10 Installation & Operation Manual

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