Advertisement

IM3021
09/2016
REV03
POWERTEC
205C, 255C & 305C
OPERATOR'S MANUAL
ENGLISH
Lincoln Electric Bester Sp. z o.o.
ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland
www.lincolnelectric.eu

Advertisement

Table of Contents
loading

Summary of Contents for Lincoln Electric POWERTEC 205C Series

  • Page 1 IM3021 09/2016 REV03 POWERTEC 205C, 255C & 305C OPERATOR’S MANUAL ENGLISH Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland www.lincolnelectric.eu...
  • Page 2 2014/35/EU , 2014/30/EU and has been designed in compliance with the following standards: EN 60974-1:2012, EN 60974-5:2013, EN 60974-10:2014 20.04.2016 Piotr Spytek Operations Director Lincoln Electric Bester Sp. z o.o., ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland 12/05 English English...
  • Page 3: Table Of Contents

    12/05 THANKS! For having chosen the QUALITY of the Lincoln Electric products.  Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified immediately to the dealer.  For future reference record in the table below your equipment identification information. Model Name, Code & Serial Number can be found on the machine rating plate.
  • Page 4: Safety

    Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this equipment. Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages caused by improper installation, improper care or abnormal operation.
  • Page 5: Introduction

    WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding area and have a fire extinguisher readily available. Welding sparks and hot materials from the welding process can easily go through small cracks and openings to adjacent areas. Do not weld on any tanks, drums, containers, or material until the proper steps have been taken to insure that no flammable or toxic vapors will be present.
  • Page 6: Installation And Operator Instructions

    For GMAW, FCAW-GS and FCAW-SS process, the technical specification describes:  Type of welding wire  Wire diameter Recommended equipment, which can be bought by user, was mentioned in the chapter "Accessories". Installation and Operator Instructions Read this entire section before installation or operation Indicator light will turn "ON"...
  • Page 7 Make sure that the amount of mains power available 7. Low Inductance Negative Output Socket: from the input supply is adequate for normal operation of For connecting a work lead. the machine. The necessary delayed fuse (or circuit breaker with "D" characteristic) and cable sizes are 8.
  • Page 8 K14055-1 POWERTEC 255C 400V K14055-2 POWERTEC 255C 230/400V WARNING K14056-1 POWERTEC 305C 400V Positive (+) polarity is set at the factory. K14056-2 POWERTEC 305C 230/400V WARNING Before welding check the polarity for using wires. 18. Cover of Changing Polarity: Covering holes for Changing Polarity Kit, which can be purchased separately (see "Accessories"...
  • Page 9  Place the spool type S300 or BS300 [26] on the Spindle [27] making certain the Spindle Brake Pin WARNING [28] is put in the hole in back side of spool type S300 Spot Timer has no effect in 4-Step Trigger Mode. or SB300.
  • Page 10 Wire Spool Type B300 Loading WARNING Turn off the power source while mounting electrode wire. Figure 14. ® Wire Spool Type Readi-Reel Loading WARNING Turn off the power source while mounting electrode wire. Figure 12.  Turn the machine off. ...
  • Page 11 Loading the Electrode Wire WARNING  If the roll pressure is too low the roll will slide on the wire. Turn the machine off. If the roll pressure is set too high the wire may be  Open the right side panel of the machine. deformed, which will cause feeding problems in the ...
  • Page 12 Changing Driving Rolls K14056- 3 POWERTEC 305C 400V K14056- 4 POWERTEC 305C 230/400V WARNING Turn the input power off of the welding power source before installation or changing drive rolls. POWERTEC 205C is equipped with drive roll V0.8/V1.0 for steel wire. POWERTEC 255C &...
  • Page 13 POWERTEC 205C, 255C & 305C can be used to maintenances, it is recommended to contact the nearest welding GMAW, FCAW-GS and FCAW-SS process in Technical Service Center or Lincoln Electric. Repairs Manual Mode. and modifications performed by unauthorized service or POWERTEC 205C, 255C &...
  • Page 14 Transport & Lifting WARNING Falling equipment can cause injury and damage to unit. To safety transport and lift POWERTEC 205C (see the Figure 20):  Does not include the eye bolt which can be used to transport or lifting the machine. ...
  • Page 15: Electromagnetic Compatibility (Emc)

    Lincoln Electric. Before installing the machine, the operator must check the work area for any devices that may malfunction because of electromagnetic disturbances.
  • Page 16: Technical Specifications

    Technical Specifications NAME INDEX POWERTEC 205C 400V K14054-1 POWERTEC 205C 230/400V K14054-2 POWERTEC 255C 400V K14055-1 POWERTEC 255C 230/400V K14055-2 POWERTEC 305C 400V K14056-1 POWERTEC 305C 230/400V K14056-2 POWERTEC 305C 400V K14056-3 POWERTEC 305C 230/400V K14056-4 INPUT Input Voltage U EMC Class Frequency K14054-1...
  • Page 17 RATED OUTPUT Duty Cycle 40°C Open Circuit Voltage Output Current Output Voltage (based on a 10 min. period) K14056-2 100% 175A 22,8Vdc 17÷ 46 Vdc 225A 25,3Vdc 300A 29Vdc K14056-3 100% 175A 22,8Vdc 17÷ 46 Vdc 225A 25,3Vdc 300A 29Vdc K14056-4 100% 175A...
  • Page 18: Weee

    12/05 Part list reading instructions  Do not use this part list for a machine if its code number is not listed. Contact the Lincoln Electric Service Department for any code number not listed.  Use the illustration of assembly page and the table below to determine where the part is located for your particular code machine.
  • Page 19: Accessories

    Accessories K14009-1 Socket Kit (24VAC/80W). K14049-1 AV Meter Kit. K14076-1 Polarity change kit POWERTEC 205C. K14077-1 Polarity change kit POWERTEC 255C, 305C. K14042-1 Adapter for spool type S200. K10158-1 Adapter for spool type B300. ® K363P Adapter for spool type Readi-Reel WORK LEADS K14010-1 Work Lead 3m - GRD-200A-25-3M (POWERTEC 205C).

Table of Contents