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Bultaco Brinco User Manual

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  • Page 2 © 2015 BULTACO MOTORS S.L. , Madrid, Spain. All rights reserved. Printing and full or partial reproduction is prohibited without written permission from BULTACO MOTORS SL.
  • Page 3 Whether short or medium distances, the Brinco is above all a the will to transfer the Bultaco spirit to a new era, with a new play, evasion and fun mate as no other. Because Bultaco Brinco...
  • Page 4 We recommend to read carefully this user manual before using your Brinco for the first time and consult it again every time you have any problems or questions. Your Brinco is a powerful and fun vehicle that can be used in many ways. Mishandling it may cause danger to life, health and possible risk of serious injury.

  • Page 5: Legal Provisions

    Any modification made to the vehicle without Bultaco Motors CIRCULATION, IS NOT SUITABLE FOR USE IN PUBLIC WAYS. S.L.’s approval, will have the following effects: For any questions, you can contact one of our Bultaco Motors - Loss of warranty rights granted by the manufacturer. Dealers.
  • Page 7 INDEX 3.5. Gear shift / Transmission 1. GENERAL SAFETY 3.6. Stop your Brinco 3.7. Directions for Use 1.1. General warning 38. Directions for Parking 1.2. Operation Safety 1.3. Locating Power Components 4. MAINTENANCE 2. VEHICLE DESCRIPTION 4.1. Adjusting the Rear Suspension: Shock Absorber 4.2.

  • Page 8: General Warning

    General Warning...
  • Page 9 INDICATES THE EXISTENCE OF POSSIBLE DANGERS TO THE VEHICLE Your Brinco is not a competition vehicle and is not designed for such use. Thus, its use in OR OTHER PARTIES. competition will mean the loss of the warranty provided by Bultaco Motors S.L.

  • Page 10: Operation Safety

    1.2. Operation Safety Listed below are several things to keep in mind about the operation of the vehicle: Whenever you do not use your Brinco, place the engine ALWAYS USE THE ORIGINAL BULTACO BATTERY CHARGER. stop button in OFF position It’s easy to forget...

  • Page 11: Locating Power Components

    Bultaco Motors VEHICLE HAS BEEN SWITCHED OFF. Dealer. Any damage to any of the power components must be repaired immediately by a Bultaco Motors Dealer. NEVER CUT CABLES OR MANIPULATE POWER PARTS.

  • Page 12: Vehicle Description

    Vehicle Description...
  • Page 13 Thanks to its impressive torque of 60Nm, weighing just 39 kg and a range of up to 100 km, Brinco offers pure fun. Brinco is 100% Bultaco enthusiasm for all ages. Brinco is...

  • Page 15: Location Of Components

    2.2. Location of Components Three-phase Permanent Magnet Motor. Battery safety lock [See 2.9] [See 3.2.1] The battery has a single key safety lock for each vehicle. The battery will be Planetary gearbox [See 3. 5] attached to the chassis and the key to remove it is required. Possibility of Change: Overdrive - Low Range Gearbox (2) by touching the button Seat Regulation located at the base of the rod: By right foot it goes to the gear ratio of higher speed.

  • Page 16: Handlebar Controls

    2.3. Handlebar Controls Dashboard Throttle control [See 2.3] Always make sure, before switching ON your Brinco, that the accelerator Front brake lever [See 2.9 - 4.3] returns correctly to its position when you release it after accelerating. IDENTIFY CORRECTLY BRAKES POSITIONING. The front brake lever is Stop button on the right handlebar grip.switching ON your Brinco, that the accelerator...
  • Page 17 Normally, the light will be off. If this light is on it will mean that something is not working properly in your Brinco, that self-protection mode is on or that a When the battery level falls below 2 bars (22% battery), the low battery system failure has been detected.

  • Page 18: Dashboard Configuration

    2.5. Dashboard Configuration SWITCHING BETWEEN KM / H - MPH CHANGING RIVING MODE Press the “MODE” and ECO MODE TOUR MODE SPORT MODE “SET” buttons simulta- neously for more than 4 seconds. The riding mode when starting the vehicle will be ECO by measurement unit default.

  • Page 19: Summary Of Features

    ODOMETER - TRIP 1 - TRIP 2 SUMMARY OF FEATURES This option can be changed by pressing the “MODE” Dashboard buttons button with a long press for more than 4 seconds until the display shows ODO - TRIP1 - TRIP2. Long Short Long...

  • Page 20: Power Control Button

    2.6. POWER CONTROL Button The Power Control button allows you to select and keep the same power [See 2.3] during your ride. To use the power button, you should accelerate to achieve the desired power level (you can check its value in the dashboard) and press the Power Control button to keep it. After this moment you can stop accelerating and the vehicle will continue its ride at the desired power.
  • Page 21 Engine Identification Number The engine identification number is engraved on the left side of the engine. DO NOT CHANGE ANY OF THE IDENTIFICATION NUMBERS OF YOUR BRINCO NOR BREAK THEIR SAFETY SEALS, OTHERWISE YOU WILL LOSE YOUR WARRANTY.

  • Page 22: Technical Specifications

    26,1 Ah Capacity Three-phase DC/AC controller (50V-55A Maximum power) Three selectable driving modes: Portable with high performance specific for the Control Power Cell Li-Ion Matrix of Bultaco Brinco. SPORT: 2 kW Unit Charger TOUR: 1.5 kW Power 465W ECO 0.9 kW Input 110 Vac - 240 Vac Output 58.1 Vdc / 8A...
  • Page 23 CHASSIS / SUSPENSIONS / BRAKES RANGE Type central spine with light aluminum Road Frame alloy. ECO mode (avg speed 25 km/h) until 100km Mountain Swingarm Mono-Shock of light aluminum alloy. Front suspension 180 mm. travel Rear suspension 217 mm. travel TRANSMISSION Hydraulic system with 4-piston caliper and Front brake...
  • Page 24 2.9. Dimensions 23.2º 1200.7 1856.7...
  • Page 25 DIMENSIONS WEIGHTS Distance between axis 1.200,7 mm Vehicle (Without battery) 31,5 Kg Seat height Vehicle (With battery) 39,5 Kg 1.121,6 - 1.003,6 mm 23,2 100 Kg Release angle Load Capacity 273,6 mm Bottom height to ground Total length 1.856,7 mm Width 760 mm 1.094,2 mm...

  • Page 26: General Operation

    General Operation...

  • Page 27: Prior Checks

    3.1. Prior checks To make sure your Brinco is ready for use, you must perform the following checks: IMPROPER PRESSURE OR BAD SHAPE OF THE TIRES CAN CAUSE UNEXPECTED BREAK OF THEM AS WELL AS A LOSS 1. Adapt seat and handlebar height to your size so that they are OF CONTROL OF THE VEHICLE.
  • Page 28 8. Check battery level charge through the dashboard. [See 2.4]. SERIOUS INJURY. If after reading these instructions you still have questions, contact your Bultaco Motors Dealer, who will be happy to help. BATTERY AND CHARGER THE BATTERY HAS A SAFETY SEAL WITH ADVICES.

  • Page 29: Battery Charge

    3.2. Battery Charge Connect the Bultaco original charger to the battery and the power outlet (240 V AC 50Hz / 110V AC 60Hz). Remember that this operation can be performed with the batteries on or off the vehicle as shown below.
  • Page 30 TO REASSEMBLE YOUR BATTERY, FOLLOW THE BEFORE REMOVING THE BATTERY MAKE SURE YOUR STEPS DESCRIBED IN REVERSE ORDER. BRINCO IS ALWAYS DISCONNECTED. 5. Once the battery is dis- 6. Place the battery hori- 7. When you plug the male 8. Once the charger is con-...

  • Page 31: Charger Indicator

    3.2. Battery Charge 3.2.2 Battery recharge CHARGER INDICATOR ONCE THE BATTERY IS CHARGED (GREEN INDICATOR), FIRST DISCONNECT THE CHARGER FROM NETWORK, AND THEN DISCONNECT THE BATTERY CHARGER. The battery is charging. The battery is fully charged. Failure during charging. Check charger indications. DO NOT INTERRUPT THE CHARGING PROCESS UNTILL THE BATTERY IS FULLY CHARGED.
  • Page 32 If you will not use the vehicle for long periods of time you must disconnect the battery PERFORMANCE, RECHARGE IT REGULARLY. from the moto-bike, but we recommend to keep the Brinco battery connected to the charger if it is not going to be used for more than 30 days. In case you decide not to...

  • Page 33: Led Indicators

    3.2.2 Battery Recharge LED INDICATORS Operating condition Comments during charging < 80% > 80% 100% Start with total Flash discharge Main charge Further load Final charge / charge conservation...

  • Page 34: Fault Clearance

    < 80% > 80% 100% Missing battery Battery failure Flash Time failure Adjustment failure 10-14 Temperature failure FAULT CLEARANCE Error number Procedure 1,2,3,4 Check battery and battery wiring 6,11-13 Ask for charger verification at your Bultaco Motors Dealer...
  • Page 35 ALLOW YOU TO CREATE COPIES OF YOUR CARD / BRACELET [SEE 3.3.1] 1. Place the Bultaco card or bracelet in the front of the dashboard where the NFC anten- na is (both dashboard and bracelet/card must have physical contact) until the instrument panel lights up [See 2.4 ].
  • Page 36 MAY BE MISLEADING ON THE POWER OF THE VEHICLE. Presionar Press 4. With button in ON press one of the brake levers [See 2.3]. Once the warning indicator is off you can speed up and enjoy your Brinco. [See 2.4],...
  • Page 37 1. Turn on your Brinco using the Master card. 2. Turn off your Brinco using the blank card / bracelet. At this time your copy will be complete. 3. Turn on your Brinco again with the new copy of the card / bracelet to check it works properly.
  • Page 38 If the flashing warning light appears, it is recommended to reduce the level of performance required from the Brinco and help by pedaling in order to not achieving the status of steady warning light that would completely stop the vehicle.

  • Page 39: Gear Shift / Transmission

    3.5. Gear shift / Transmission To get the most out of pedaling, your Bultaco Brinco has a transmission composed of a planetary low range gearbox and a cassette of 9 sprockets. By combining the different gear ratios you’ll get the performance needed at all times.
  • Page 40 2. Press the stop button and place it in OFF position. THE STOP SWITCH MAY BE USED IN AN EMERGENCY IF YOU WANT TO TURN OFF Interchangeably, you can disable your Brinco using your card or bracelet on THE ENGINE. the front of the dashboard until the dashboard goes out.

  • Page 41: Directions For Use

    Please respect the rules and the environment. If the warning light flashes, remember to reduce the level of performance demand that you are applying to your Brinco and help by pedaling before the light becomes steady since then, the protection system disconnects power.
  • Page 42 IN WINTER, IF YOU’RE NOT USING YOUR If the batteries are exposed to too low temperatures when the Brinco is parked BRINCO, WE RECOMMEND TO LEAVE IT outside, the rider may see a temporary reduction in range or maximum power delivery CONNECTED TO THE CHARGER CONTI- when riding.

  • Page 43: Maintenance

    Maintenance...

  • Page 44: Adjusting The Rear Suspension: Shock Absorber

    Recommendations on the shock absorber: Do not try to remove the shock absorber. If it does not operate normally go to a Bultaco Motors Dealer. Damage caused by misuse or removal will cause loss of warranty. The shock absorber is preloaded with 5.5 to 6.8 bar (80-100psi). Do not try to remove the valve to prevent air leaks.

  • Page 45: Specification

    Compression adjustment valve (blue) SHOCK ABSORBER SETTINGS COMPRESSION ADJUSTMENT VALVE Towards + Increases compression (hard) Preload adjustment valve Towards - Decreases compression (soft) Rebound adjustment (red) SPECIFICATION REBOUND ADJUSTMENT VALVE Towards +, increases retention (slow) 240+/-2 A LENGTH B TRAVEL 76+/-2 Towards - decreases retention (fast)

  • Page 46: Adjusting The Front Suspension: Fork

    4.2. Adjusting the front suspension: Fork The front fork compresses under load and rebounds to recover its entire length. The rebound damping (or bounce) is the setting that determines how quickly or slowly the fork rebounds. RUNNING-IN PERIOD: 20 HOURS OF Regular maintenance, cleaning and inspection are needed according to the condition RUNNING-IN ARE REQUIRED FOR A NEW FORK, IT WILL WORK MORE FLUENTLY AF-...
  • Page 47 Rebound adjustment valve. Preload adjusting nut SUGGESTED PRESSURE: 7-10 BAR Main air chamber.
  • Page 48 4.3. Brakes Before the first use of your Brinco you should check the condition of both brakes. First perform with care some brake tests outside the normal traffic, on a flat and non-slip surface. Go step by step increasing braking power.
  • Page 49 CHECK THE THICKNESS OF THE DISCS. Check the thickness of the To adjust the brake levers, Move the handle on the hand- disks. The minimum thick- sit in the saddle and place lebar so you can grab the end ness is indicated on the disk your hands on the levers.

  • Page 50: Brake Maintenance

    Check the wear of the disk Monthly and before every long range trip (thickness min. 1.8 mm) OF YOUR BRINCO OR IF YOU NEED TO PER- FORM ANY MAINTENANCE OPERATION. Before each use (there should be no break in the cable)

  • Page 51: Wheels And Tires

    Make sure that the spokes tension is correct since there could be an unstable behavior. SUGGESTED PRESSURE: 1.8 - 2.2 BAR Checks that all spokes are tight. MINIMUM DEPTH OF THE PROFILE: In the event of any check that is not tight enough, go to your Bultaco Motors Dealer. ≥ 1.5 MM...

  • Page 52: Removal Of Front Wheel

    4.4.1- Wheel Change REMOVAL OF FRONT WHEEL Turn your Brinco upside down and place the seat and handlebars on a flat surface. Place a wooden block or similar under the handlebar grips to avoid that the display BE CAREFUL BECAUSE AS YOU REMOVE is struck with the ground.

  • Page 54: Removal Of Rear Wheel

    You should also unplug the connector]. place a cloth on the seat so that it does not stain and deteriorate. ALL THE IMAGES IN THIS SECTION SHOW YOUR BRINCO IN AN INVERTED POSITION (UPSIDE DOWN).
  • Page 55 - DO NOT REMOVE THE WHEEL IMMEDIATELY AFTER A JOURNEY: THE ENGINE GETS HOT AND YOU COULD GET BURNT - THE HEX WRENCH SUPPLIED BY BULTACO IS FOR EMERGENCY USE IN CASE OF A PUNCTURE IN THE MIDDLE OF A JOURNEY...

  • Page 56: Transmission: Chain And Bottom Bracket

    (as indica- ted in the picture (for ease we recommend table level of grease regularly using appro- ted in the picture), go to a Bultaco Motors doing this in the area of the chainring). If in priate products.
  • Page 57 4.6. Washing We recommend a regular cleaning to extend the lifespan of your Brinco and always ensure a proper performance. You must be careful not to damage any of the components. In order to do that we BE CAREFUL WITH THE ELECTRICAL...
  • Page 58 4.7. Torques TORQUES Maximum Mounting Designation Mounting Thread and Quality Torque (Nm) Security Torque (Nm) Power arm with steering post SCREW ALLEN M6x1 DIN 912 8.8 8-10 Handlebar with power arm SCREW ALLEN M6x1 DIN 912 8.8 8-10 Upper deck with bar SCREW ALLEN M6x1 DIN 912 8.8 8-10 Fork tip Cerraje...
  • Page 59 4.8. Table of maintenance Operation to be Scheduled maintenance performed by the user by Bultaco After 1000 miles Every 2500 km After Component Task to Perform each use each use or 6 months or 12 months CHASSIS Check the general condition of the whole structure...

  • Page 60: Troubleshooting

    Troubleshooting...

  • Page 61: Alert Indicator

    In spite of the fact that each Brinco has been carefully inspected prior to their departure from the factory, there may be circumstances beyond our control that may cause some kind of failure. IN THE EVENT OF A FAULT GO TO YOUR...
  • Page 62 BRINCO DOES NOT TURN ON 1. Check that the battery is enough loaded. 2. Make sure that you have successfully passed the bracelet/starting card close to the NFC antenna of the dashboard. 3. Check that the stop button is on ON position.

  • Page 63: Warranty

    Warranty...
  • Page 64 6.1. Warranty The guarantor is the company BULTACO MOTORS Ltd., with registered offices at Av. Gregorio Peces Barba, 1. Technology Park. 28918 Leganés (Madrid). Spain. The guarantee applies only to moto-bikes have been initially placed on the market through Bultaco Motors Dealers, in his country, meeting the regulatory requirements of each country. This warranty does not limit or prejudice the rights and legal safeguards that apply to consumers under national mandatory standards and is independent of the legal guarantee provided Bultaco.

  • Page 65: Warranty Exclusions

    - Brake pads - Tires - Stickers In addition, these claims are excluded form warranty in the following situations: - If scheduled maintenance according to Bultaco Maintenance Program and the damage was caused by the failure or delay of it is performed.
  • Page 66 -If repairs are not made in time or if not performed according to the specifications of Bultaco Motors LTD and the damage was caused by a delay of reparation. - If there are directly or indirectly non original parts assembled in the moto-bike or if the moto-bike has been modified without the approval of affected items by Bultaco Motors LTD.
  • Page 67 6.3. Management of consultations relating to the Warranty All warranty formalities must be made through the nearest Bultaco Motors Dealer or though the one that performed the delivery of your new Bultaco. You can check the dealers list on our web site www.bultaco.com...
  • Page 68 Bultaco Motors, LTD. have been followed according to the conditions contained herein. Bultaco Motors, Ltd. is responsible to the purchaser for any lack of conformity which exists at the time of delivery of the product. When the product is not correct, the buyer is to decide if they want to repair or replace the product. This decision of the buyer, when communicated to the seller, requires both parties to fulfill it with one exception: if the cost of the repair or replacement is disproportionate to the value of the product a more reasonable solution will be taken into account.
  • Page 69 6.5. Term of the warranty Bultaco Motors, LTD. responds of the faults that are found in a term of two years from the delivery date, but if the lack of conformity is manifested after the sixth month, the consumer must prove that the defect was in origin and already existed at the time of delivery of the product.
  • Page 70 bultaco.com...

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