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Vermont Castings DBR33 Homeowner's Manual

Vermont castingsrear vent direct vent homeowner's manual dbr33, dbr36, dbr39.

 
Installation Instructions & Homeowner's Manual
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS:
* Do not try to light any appliance.
* Do not touch any electric switch; do not use
any phone in your building.
* Extinguish all flames.
* Immediately call your gas supplier from
your neighbours phone. Follow the gas
suppliers instructions.
* If you cannot reach your gas supplier call the
fire department.
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
FOR YOUR SAFETY
DO NOT STORE
OR USE GASOLINE OR OTHER
FLAMMABLE VAPOURS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
* Installation and service must be performed
by a qualified installer, service agency or
your gas supplier.
- 1 -
Builder
Rear Vent
Direct Vent
Models
DBR33
DBR36
DBR39
10002788
06/00 Rev. 0

Summary of Contents

  • Page 1

    * If you cannot reach your gas supplier call the fire department. INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER Builder Rear Vent Direct Vent Models DBR33 DBR36 DBR39 FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

  • Page 2: Table Of Contents

    PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. Installation Instructions ... 3 Important Curing/Burn Information ...

  • Page 3: Installation Instructions

    INSTALLATION INSTRUCTIONS This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN / CGA-B149 (. 1 or .2) Installation codes for Gas Burning Appliances and Equipment. or for U.S.A Installations follow local codes and/ or the current National Fuel Gas Code.

  • Page 4: Fireplace Dimensions

    FIREPLACE DIMENSIONS FRAMING & FINISHING DBR33 33" 838mm 7/8" 733mm 3/8" 416mm 31" 787mm 1/16" 560mm 1/2" 292mm 3/4" 375mm 1/4" 515mm 1/2" 622mm 5" 127mm 1/2" 191mm 1/2" 216mm 36" 914mm 51" 1295mm 1/2" 648mm 12" 305mm 1/2" ROW 33 851mm 29"...

  • Page 5: Mantels, Mantel Chart, Clearance To Combustibles, Framing & Finishing

    MANTELS Depending on the width of the mantel it may be installed higher or lower from the top of the louvre opening. See drawing and chart below for proper installation height of your combustible mantel piece. Non-combustible mantels may be installed at any height above the appliance opening. When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant to prevent discolouration.

  • Page 6: Final Finishing, Hearth, Gas Specifications

    GAS SPECIFICATIONS MODEL FUEL GAS CONTROL B.T.U.H DBR33 RN Natural Gas Millivolt Hi/Lo DBR33 RP Propane Gas Millivolt Hi/Lo DBR36 RN...

  • Page 7: Gas Line Installation, Remote Switch Installation

    GAS LINE INSTALLATION When purging gas line the front glass must be removed. The gas pipeline can be brought in through the right side, left side of the appliance as well as the bottom. Knockouts are provided at convenient locations to allow for the gas pipe installation and testing of any gas connection.

  • Page 8

    GENERAL INFORMATION ON ASSEMBLING CRIMPED END PIPES Before joining elbows and pipes apply a bead of high temperature sealant to crimped end of elbow or pipe. (Fig. 10). Join pipes and secure joints with three (3) sheetmetal screws. (See Fig. 10) Wipe off excess sealant. BEAD LOCATION CANADIAN INSTALLATIONS:...

  • Page 9: General Venting Information

    GENERAL VENTING INFORMATION Your fireplace is approved to be vented either through the side wall, or vertical through the roof. Only Majestic venting components specifically approved and labelled for this fireplace may be used. Minimum clearances between vent pipes and combustible materials is one (1") inch (25 mm), except where stated otherwise.

  • Page 10: Termination Clearances, Rear Venting Applications

    Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Combustible 6"(152mm) Noncombustible 2"(50mm) Balcony - with no side wall Combustible& Non-Combustible 12"(305mm) *IMPORTANT* DIRECT THROUGH SIDEWALL Note: It is not necessary to seal the vent pipe joints for any straight out the wall rear vent applications. Note: Vent Starter Kit Model 7DVRVT must be Maximum Vent Length ...

  • Page 11: Rear Wall Installations

    REAR WALL INSTALLATIONS STEP 1 Locate vent opening on wall. To locate hole centre consult with appropriate fireplace dimensions, page 4. Frame as shown below. Straight Out Thru the Wall Application Vent Opening — Combustible Wall (240mm) " " (255mm) Vent Opening —...

  • Page 12: Vertical Sidewall Applications

    VERTICAL SIDEWALL APPLICATIONS Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to. The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths allowable.

  • Page 13

    The maximum number of elbow degrees in a system is . (This does not include transition elbow from rear vent to vertical vent.) Fig. 22. Sample: (Fig. 20) Total HOW TO USE THE VENT GRAPH 1. Determine the height of the centre of the horizontal vent pipe exiting through the outer wall.

  • Page 14: Vertical Sidewall Installation

    VERTICAL SIDEWALL INSTALLATION STEP 1 Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or non- combustible, cut opening to size. Fig. 25. (For combustible walls first frame in opening).

  • Page 15

    STEP 3 (Fig. 27) Apply a bead of high temperature sealant to the inner and outer flue collars of the fireplace and using appropriate venting component(s) attach to fireplace with three (3) screws. Follow with the installation of the inner and outer elbow.

  • Page 16: Below Grade Installations, Vertical Through The Roof Applications

    BELOW GRADE INSTALLATIONS When it is not possible to meet the required vent terminal clearances of 12 inches (305mm) above grade level a model #7DVSKS vent kit is required. It allows installation depth of down to 7 inches (178mm) below grade level. The 7 inches is measured from the centre of the horizontal vent pipe as it penetrates through the wall.

  • Page 17

    MAX. 8 FEET 2438mm 40 FEET (12.2m) MAX. 8 FEET 2438mm TYPICAL OFFSET INSTALLATION Fig. 34 VENT TERMINATION STORM COLLAR ROOF FLASHING ROOF 2' Min. ROOF SUPPORT ATTIC INSULATION JOISTS 40 FEET ATTIC INSULATION (12.2m) SHIELD TYPICAL STRAIGHT-UP INSTALLATION Clearance above a roof shall extend a mini- mum of 24"...

  • Page 18: General Glass Information, Louvre Removal, Glass Frame Removal, Glass Cleaning, Operating Instructions

    OPERATING INSTRUCTIONS GENERAL GLASS INFORMATION Only glass approved for use in products may be used for replacement. 1 . The use of subsitute glass will void all product warranties. 2. Care must be taken to avoid breakage of the glass. 3.

  • Page 19: Installation Of Logs, Ember Material Placement, Lava Rock, Flame Adjustment

    6. Place ember material on top of burner. (See "Ember Material Placement" Section). 7. Place top left log onto locator notches. Ensure log is secure. 8. Place top right log onto locator notches. Ensure log is secure. DBR33 Log Top Left Log Top Right Front Left DBR36...

  • Page 20: Flame Characteristics, Inspecting The Venting System, Maintenance

    Com- pare them to the pictorials illustrated below (Fig. 47, 48, 49, and 50). If any of the flames appear abnormal call a service person. DBR33 DBR36 DBR39 INSPECTING THE VENTING SYSTEM...

  • Page 21: Lighting And Operating Instructions

    LIGHTING AND OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This fireplace has a pilot which must be lit manually. When lighting the pilot follow these instructions exactly.

  • Page 22

    TROUBLE SHOOTING THE GAS CONTROL SYSTEM SIT 820 NOVA MILLIVOLT VALVE GLASS DOOR TO BE REMOVED BEFORE SERVICE WORK START GAS SUPPLY ON LIGHT PILOT WITH PIEZO IGNITION PILOT STAYS ON MAIN BURNER ON CHECK • SHUTOFF VALVE OPEN • CONFIRM GAS HOOK-UP •...

  • Page 23

    TROUBLE SHOOTING THE GAS CONTROL SYSTEM HONEYWELL MILLIVOLT VALVE START GAS SUPPLY ON PILOT LIGHTS WITH PIEZO IGNITOR PILOT STAYS LIT PILOT LIGHTS MAIN BURNER SYSTEM OK. CHECK • SUPPLY LINE HOOKED UP • SHUTOFF VALVE OPEN • LOCKOUT HAS ENGAGED. WAIT 60 SECONDS AND TRY AGAIN.

  • Page 24: Replacement Parts List

    Sensing Electrode (EN or EP) Transformer (EN or EP) Ignition Device from Synetek (EN or EP) Ignition Device from Honeywell (EN or EP) Wire Harness (EN/EP) Synetek (Not Shown) Wire Harness (EN/EP) Honeywell (Not Shown) DBR33 DBR36 10000470 10000023 `BB7 BB10...

  • Page 25

    REPLACEMENT PARTS - REAR BUILDERS SERIES FOR FIREPLACES EQUIPPED WITH SIT 820 MILLIVOLT GAS VALVE #1 - COMPLETE LOG SET DBR33 4a/b 8 a/b 6 a/b 7 a/b #1 - COMPLETE LOG SET DBR36 - 25 - 16 a/b 34 a/b...

  • Page 26: Fan Kit -fk12 And Fk24, Wiring Instructions

    OPTIONAL FAN KIT - FK12 and FK24 FK24 Fan Assembly This auxiliary fan system increases the efficiency of the circulation of the heating air. The FK24 fan kit allows variable speed control of the circulation fan and also incorporates a heat sensor in the circuit.

  • Page 27: Bay Window Installation

    TEMPERATURE SENSOR SPEED CONTROL Black White Ground Method B (Using the EB-1 Box.) For instruction on wiring the EB-1 Electrical Junction Box see the chapter EB-1 Electrical Box. OPTIONAL EB1 (Receptacle) Hook-Up The EB-1 Electrical junction box when fitted and correctly wired gives an easy and convenient power outlet for the optioal fan kit.

  • Page 28: Screen Kit Installation, Remote Control

    MAIN FRAME BOTTOM TRIM SUPPORT OPTIONAL CERAMIC REFRACTORY DBR33/DBR36/DBR39 1. Remove glass and logs. 2. Place refractory side supports so that the hole fits over the screw head on the firebox floor. 3. Place refractory base sides on the floor of the firebox.

  • Page 29: Crimped End Venting Components

    CRIMPED ENDS VENTING COMPONENTS 7DVRVT - Through the wall Rear Vent Termination Starter Kit -Model 7DVSK - Sidewall Venting Starter Kit - Model 7TDVSKV - Vertical Venting for 7DVSKV-A order 1/12 to 6/12 roof pitch for 7DVSKV-B order 7/12 to 12/12 roof pitch for 7DVSKV-F order flat roof Starter Kit - Model 7TDVSKS -Snorkel Kit for Below Grade Installation...

  • Page 30: Twist Lock Venting Components

    TWIST LOCK VENTING COMPONENTS - 30 - Starter Kit -Model 7TDVSK - Sidewall Venting Starter Kit - Model 7TDVSKV - Vertical Venting for 7TDVSKV-A order 1/12 to 6/12 roof pitch for 7TDVSKV-B order 7/12 to 12/12 roof pitch for 7TDVSKV-F order flat roof Starter Kit - Model 7TDVSKS -Snorkel Kit for Below Grade Installation 45º...

  • Page 31

    - 31 -...

  • Page 32

    LIMITED WARRANTY & EXTENDED LIFE TIME PROTECTION BASIC WARRANTY: The CFM Majestic, Inc.™ (hereinafter referred to collectively as the "Company") warrants that your new Vermont Castings Gas Appliance is free from manufacturing and material defects for a period of one year from date of installation, subject to the following conditions and limitations.

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