Vermont Castings SDDVTCB, SDDVTEB, SDDVTMB, SDDVTBS, SDDVTCH, SDDVTVG, SDDVTBD,SDDVTCCB, SDDVTCEB, SDDVTCMB, SDDVTCBS, SDDVTCCH, SDDVTCVG, SDDVTC Installation And Operating Manual
Vermont Castings SDDVTCB, SDDVTEB, SDDVTMB, SDDVTBS, SDDVTCH, SDDVTVG, SDDVTBD,SDDVTCCB, SDDVTCEB, SDDVTCMB, SDDVTCBS, SDDVTCCH, SDDVTCVG, SDDVTC Installation And Operating Manual

Vermont Castings SDDVTCB, SDDVTEB, SDDVTMB, SDDVTBS, SDDVTCH, SDDVTVG, SDDVTBD,SDDVTCCB, SDDVTCEB, SDDVTCMB, SDDVTCBS, SDDVTCCH, SDDVTCVG, SDDVTC Installation And Operating Manual

Vermont casting stardance direct vent/natural vent gas heater operating manual sddvtceb, sddvtcmb, sddvtcvg
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INSTALLER / CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE.
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
Installation and service must be
performed by a qualified installer, service
agency or the gas suppler.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
• Immediately call your gas supplier from
your neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
DO NOT STORE OR USE
GASOLINE OR OTHER
FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS
OR ANY OTHER APPLIANCE.
This appliance may be installed in an after
market permanently located manufactured
(mobile) home where not prohibited by
local codes.
This appliance is only for use with the
type of gas indicated on the rating plate.
This appliance is not convertible for use
with other gases unless a certified kit is
used.
Stardance
Direct Vent/Natural Vent
Gas Heater
Models:
SDDVT Series: SDDVTCB, SDDVTEB, SDDVTMB,
SDDVTBS, SDDVTCH, SDDVTVG, SDDVTBD,
SDDVTC Series: SDDVTCCB, SDDVTCEB,
SDDVTCMB, SDDVTCBS, SDDVTCCH, SDDVTCVG,
SDDVTCBD
Homeowner's Installation
and Operating Manual
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
12734
Stardance Dv
cover
8/07
C E RT I F I E D
20012734 1/08 Rev. 3

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Summary of Contents for Vermont Castings SDDVTCB, SDDVTEB, SDDVTMB, SDDVTBS, SDDVTCH, SDDVTVG, SDDVTBD,SDDVTCCB, SDDVTCEB, SDDVTCMB, SDDVTCBS, SDDVTCCH, SDDVTCVG, SDDVTC

  • Page 1 INSTALLER / CONSUMER SAFETY INFORMATION PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE. WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. FOR YOUR SAFETY Installation and service must be performed by a qualified installer, service...
  • Page 2: Table Of Contents

    Stardance Direct Vent/Natural Vent Gas Heater PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a Vermont Castings stove. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.
  • Page 3: General Information

    The Stardance Direct Vent/Natural Vent Room Heater, Model Nos. SDDVTCB, SDDVTEB, SDDVTMB, SDDVTBS, SDDVTCH, SDDVTVG, SDDVTBD, SDDVTCCB, SDDVTCEB, SDDVTC- MB, SDDVTCBS, SDDVTCCH, SDDVTCVG, SDDVTCCBD, is a vented gas appliance listed to the ANSI standard Z21.88-2005 and CSA-2.33-2005 for Vented Room Heaters, and CSA 2.17- M91, Gas-Fired Appliances For Use at High Altitudes.
  • Page 4: Operating Installation Requirements For The Commonwealth Of Massachusetts

    Stardance Direct Vent/Natural Vent Gas Heater Requirements for the Commonwealth of Massachusetts All gas fitting and installation of this heater shall only be done by a licensed gas fitter or licensed plumber. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the...
  • Page 5: Instructions Stove Dimensions

    Stardance Direct Vent / Natural Vent Dimensions 12���” (321 mm) 2���” (73 mm) Flue Collar L C SDDVT Models 25���" (654 mm) Fig. 1 Stardance dimensions. The Stardance stove is shipped from the factory as a Direct Vent Gas Heater. This heater may be converted into a Natural Vent unit in the field.
  • Page 6: Installation Requirements

    Stardance Direct Vent/Natural Vent Gas Heater The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition. (EXCEP- TION: Do not derate this appliance for altitude. Main- tain the manifold pressure at 3.5 inches w.c.
  • Page 7: Parallel & Corner Installation

    Parallel Installation: Minimum Clearance and Flue Centerline, Direct Vent and Natural Vent Stove Clearances: A: 4” (102 mm) B: 4” (102 mm) Pipe Centerlines: C: 15¹⁄₂” (395 mm) ST128b D: 9” (229 mm) Stardance Fig. 3 Parallel installation, minimum back and side clear- ances, and flue centerlines.
  • Page 8: Gas Specifications

    Stardance Direct Vent/Natural Vent Gas Heater Gas Specifications Model Fuel Gas Control SDDVT Series Millivolt SDDVT Series Prop Millivolt SDDVTC Series Comfort Control 28,000 22,000 SDDVTC Series Prop Comfort Control 28,000 22,000 Air Shutter Setting Minimum rear injector air inlet openings. Model Natural Gas Direct Vent...
  • Page 9: Vertical Termination - Direct Vent Only

    Vertical Termination - Direct Vent ONLY A vertical vent system must terminate no less than 8’ (2.44m) and no more than 40’ (12m) above the appli- ance flue collar. A restrictor plate (supplied) must be used where specified in all vertically terminated vent systems.
  • Page 10: Vent Termination Clearances

    Stardance Direct Vent/Natural Vent Gas Heater Vent Termination Clearances When planning the installation, consider the location of the vent terminal and clearances. Some of the most common clearances to keep in mind are shown in Figure 11. Important: All vent clearances must be maintained. Check your vent termination clearances against Figures 11 through 13.
  • Page 11: General Venting Information - Termination Location

    General Venting Information - Termination Location CFM145a VENT TERMINATION A = Clearance above grade, veranda, porch, deck, or balcony B = Clearance to window or door that may be opened C = Clearance to permanently closed window D = Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2’...
  • Page 12: Termination Clearances

    Stardance Direct Vent/Natural Vent Gas Heater Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Combustible 6" (152 mm) Noncombustible 2" (51 mm) Balcony - with no side wall Combustible & Noncombustible 12" (305 mm) *NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions specified for vinyl or non-vinyl siding and soffits.
  • Page 13: Venting Requirements And Options - Direct Vent Only

    Venting Requirements and Options - Direct Vent ONLY Approved Vent System Components The Stardance Heater must be vented to the outdoors through an adjacent exterior wall or through the roof. The venting system must be comprised of the appropri- ate listed venting components specified on this page. These parts are available from DuraVent Corporation, Selkirk Corporation or your Vermont Castings Dealer.
  • Page 14 Stardance Direct Vent/Natural Vent Gas Heater CFM Vent Components The following kits are available to meet the needs of most installations. All pipe has a 7” outer diameter and includes a 4” diameter inner section. A (CG) designa- tion indicates the part is finished in Charcoal Gray paint. Consult your dealer about other vent parts that may be appropriate to complete the installation.
  • Page 15: Assembly

    Install the Optional Fan If you are installing the optional convection Fan Kit #2767 (FK26), continue here. If you are not installing a Fan Kit, go to Page 16, Venting System Assembly. 1. The fan kit includes a Blower Assembly and a Rheo- stat Assembly, connected by a cable.
  • Page 16: Venting System Assembly - Direct Vent

    Stardance Direct Vent/Natural Vent Gas Heater Venting System Assemlby - Direct Vent General Information The Stardance is approved for installation only with the vent components listed on Pages 13 & 14. Follow the vent component instructions exactly. For U.S. installations: The venting system must con- form with local codes and/or the current National Fuel Gas Code, ANSI Z223.1/NFPA 54.
  • Page 17: Side Wall Termination Assembly

    Inner Adapter 1/4-20 x Pipe 3/8 Phillips Screws Fig. 21 Simpson Dura-Vent - install inner adapter pipe. ST355b dura vent attach inner assy no restrictor plate 6/07 djt Fig. 22 Simpson Dura-Vent - install outer adapter pipe. Install Vent Adapter Pipe (Selkirk Corporation Vent Components) The appliance adapter (AA) adapts DIRECT-TEMP to most direct vent appliances incorporating outlet col-...
  • Page 18 Stardance Direct Vent/Natural Vent Gas Heater 12” (305 mm) Max. Length Firestop Fig. 24 Assemble the wall sleeve and firestop. including a 2” overlap at the joint. (Fig. 25) use a ZCS103 hacksaw or tin snips to trim the pipe as needed. Zero Clearance Sleeve &...
  • Page 19: Vent Termination Below Grade

    Vent Termination Below Grade Install Snorkel Kit #7FSDVSKS when it is not possible to meet the required vent termination clearances of 12” (305 mm) above grade level. The snorkel kit will allow installation depth of down to 7” (178 mm) below grade level.
  • Page 20: Selkirk Direct-Temp Metalbestos Direct Vent System

    Stardance Direct Vent/Natural Vent Gas Heater Use Four 8dNails ST222 Fig. 31 Install firestops and attic insulation shield. Use three #5 sheet metal screws at each joint ST222 vent thru ceiling 12/99 Storm Collar Flashing #7DVSKV (A, B, or F) RoofSupport Fig.
  • Page 21 Gasket Inlet End Lock Tab To Termination Fig. 33 Joint connection. ����� ������� ���� Vent Termination (VC) ���� Storm Collar (SC) Roof Flashing (AF) Ceiling Support (CS) Trim Plate (TP) Vertical Venting 20012734 Stardance Direct Vent/Natural Vent Gas Heater Outlet End To Appliance ST922 Trim Plate (TP)
  • Page 22: Horizontal Installation

    Stardance Direct Vent/Natural Vent Gas Heater Supporting DIRECT-TEMP: Vertical Support Vertical installations can be supported by two methods: Ceiling Support (CS) (used in flat ceiling installation) comes with a support plate and a support collar. Install it by screwing the support plate to the top of the prop- erly framed ceiling joist opening, using screws provided.
  • Page 23 Firestop (FS) Placed on Top of Framed Opening Attic Framing (No floor) Fig. 38 Firestop spacer. Consider locating the appliance in a place where there ����� will be no interference with wall studs, electrical wir- ������� �������� ing, conduit, plumbing pipe or other obstructions. The ����...
  • Page 24: Vertical Installation

    Stardance Direct Vent/Natural Vent Gas Heater Horizontal Termination Fig. 41 Horizontal termination. Vinyl Siding Standoff ����� ������� ����� ����������� ���� Horizontal Termination Fig. 42 Vinyl siding standoff and horizontal termination. 7. If a wall thimble is used, push the pipe (which is connected to the appliance) carefully through the wall ST932 thimble until the DIRECT-TEMP pipe becomes fully...
  • Page 25: Venting System Assembly - Natural Vent

    6. Install the ceiling support cathedral ceiling support box assembly, as appropriate. 7. Determine the distance from the appliance outlet to a point just above [approximately 12” (305 mm) to 24” (610 mm)] either the cathedral ceiling support box or the ceiling support plate and assemble lengths of pipe to satisfy this distance.
  • Page 26: Install The Vent Pipe

    Stardance Direct Vent/Natural Vent Gas Heater For U.S. installations: The venting system must con- form with local codes and/or the current National Fuel Gas Code, ANSI Z22.1. For Canadian installations: The venting system must conform to the current CSA B149.1 installation code. Install the Vent Pipe Apply a bead of sealant around bottom end of inner starter pipe (found in bag with logset) and attach to...
  • Page 27 Figure 47 3. Install the left log by mating the hole on the bottom of the log with the pin in the ember Left Log bed. (Fig. 48) Position the log over air hole in ember bed. 4. Install the right log by mating the notch on the bottom of the log with the raised notch on the...
  • Page 28: Connect Gas Supply Line

    Stardance Direct Vent/Natural Vent Gas Heater Connect the Gas Supply Line Check the Rating Plate attached by a steel cable to the firebox, to confirm that you have the appropriate firebox for the type of fuel to be used. The Stardance may be converted from one gas to another using the appropri- ate Fuel Conversion Kit listed on Page 46.
  • Page 29: Thermostat Connection (Optional)

    Thermostat Connection (optional) Use only a thermostat rated for 500 millivolts. Check the table below for the appropriate gauge ther- mostat wire to use for the length of lead required in your installation. Thermostat Wire / Gauge Maximum Run 20 - 40 feet up to 60 feet 1.
  • Page 30: Flame & Temperature Adjustment / Flame Characteristics

    Stardance Direct Vent/Natural Vent Gas Heater Flame & Temperature Adjustment For stoves equipped with HI/LO valves, flame adjust- ment is accomplished by rotating the HI/LO adjustment knob located near the center of the gas control valve. (Fig. 54) Turn counterclockwise to increase flame height Fig.
  • Page 31: Lighting And Operating Instructions

    Lighting and Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This heater has a pilot which must be lit manu- ally.
  • Page 32: Troubleshooting - Sit Nova 820 (Sddvt Series)

    Stardance Direct Vent/Natural Vent Gas Heater Troubleshooting the Gas Control System (SDDVT Series) NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. Symptom 1. Spark ignitor will not light A. Defective or misaligned electrode at pilot B.
  • Page 33: Instructions For Rf Comfort Control Valve (Sddvtc Series)

    Instructions for RF Comfort Control Valve SDDVTC Series The Comfort Control valve allows remote control of tem- perature, fan and flame appearance. NOTE: The antenna should hang in free air away form grounded metal. Operation 1. If the manual switch is in remote position, switch it to LOCAL.
  • Page 34 Stardance Direct Vent/Natural Vent Gas Heater Auto Mode In the AUTO mode, the room temperature, set tem- perature, flame and fan levels will be shown. AUTO will appear next to both the flame and fan icons. When the control is in the AUTO mode, the main burner will turn on/off or modulate based on the heat needed to maintain the set temperature.
  • Page 35 Comfort Valve System Control Sequence of Operation with Transmitter Set manual switch to local or remote Light pilot burner Did the LED stop blinking? Release pilotstat Turn pilotstat knob from PILOT to ON Local Path If manual switch is set to LOCAL, did main burner light and fan turn on? Turn pilotstat knob...
  • Page 36 Stardance Direct Vent/Natural Vent Gas Heater If the manual switch is set to REMOTE, press the mode button to display AUTO on the transmitter. Does the transmitter dis- play the room and tempera- ture setting? If the setting is above room temperature on the transmitter, does the main valve and fan turn on?
  • Page 37: Fuel Conversion Instructions

    WARNING! This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instruc- tions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
  • Page 38 Stardance Direct Vent/Natural Vent Gas Heater 3. Remove motor top cap using a standard slotted screwdriver. Depress and turn center plunger until arrow points to correct screw. Red for LP and Blue for NG. NOTE: Plunger will “snap” into NG position when arrow is close to blue screw.
  • Page 39 Burner Orifice Conversion 1. Remove three (3) 3/8” nuts on bottom side of burner pan. (Fig. 71) 2. Carefully remove ember bed by tilting the right side up and lifting out toward the right side of the unit. (Fig. 72) Remove Nut Bottom View ST918...
  • Page 40 Stardance Direct Vent/Natural Vent Gas Heater Model SDDVT SDDVTC Model SDDVT SDDVTC Table 2. Injector Orifice Size Matrix Conversion to LP Kit # Orifice Part # 20012735 #53 / .0595” 20007347 20012904 Conversion to Natural Gas Kit # Orifice Part # 20012903 #38 / .101”...
  • Page 41: Maintenance

    Your Stardance Gas Heater will provide years of service with minimal upkeep. The following procedures will help ensure that your stove continues to function properly. Annual System Inspection Have the entire heater and venting system inspected annually by a qualified gas technician. Replace any worn or broken parts.
  • Page 42: Gasket Replacement

    Stardance Direct Vent/Natural Vent Gas Heater Fig. 76 Release the latches to release the glass frame. Gasket Replacement The Stardance Gas Heater uses a ‘tadpole’ type gasket to seal between the glass panel and the frame. In time, this gasket can become brittle and compressed and should be replaced.
  • Page 43: Wiring Diagrams

    Wiring Diagrams On/Off Switch Wiring TP/TH Black Thermostat Optional Thermostat (Optional) Wiring St124b on/off/switch TP/TH wiring 1/11/00 djt Black Fig. 79 On/Off switch and optional thermostat circuit. NOTE: IF ANY OF THE ORIGINAL WIRE, AS SUPPLIED WITH THE APPLIANCE, MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE St124c SF-2, 200°C WIRE OR ITS EQUIVALENT.
  • Page 44: Replacement Parts

    Stardance Direct Vent/Natural Vent Gas Heater 22 23 CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. Stardance Direct Vent/Natural Vent Gas Heater Models: SDDVT Series: SDDVTCB, SDDVTEB, SDDVTMB, SDDVTBS, SDDVTCH, SDDVTVG, SDDVTBD, SDDVTC Series: SDDVTCCB, SDDVTCEB, SDDVTCMB, SDDVTCBS, SDDVTCCH, SDDVTCVG, SDDVTCBD...
  • Page 45 Stardance Direct Vent/Natural Vent Gas Heater SDDVT Series: SDDVTCB, SDDVTEB, SDDVTMB, SDDVTBS, SDDVTCH, SDDVTVG, SDDVTBD, SDDVTC Series: SDDVTCCB, SDDVTCEB, SDDVTCMB, SDDVTCBS, SDDVTCCH, SDDVTCVG, SDDVTCBD Ref. Description Log Set - Complete Log Rear Log Right Log Left Log Top Ember Bed Assembly Front, Operable Door Door Right Door Left...
  • Page 46 Stardance Direct Vent/Natural Vent Gas Heater Stardance Direct Vent/Natural Vent Gas Heater SDDVT Series: SDDVTCB, SDDVTEB, SDDVTMB, SDDVTBS, SDDVTCH, SDDVTVG, SDDVTBD, SDDVTC Series: SDDVTCCB, SDDVTCEB, SDDVTCMB, SDDVTCBS, SDDVTCCH, SDDVTCVG, SDDVTCBD Ref. Description Ignitor Piezo w/Nut SIT Bracket Piezo Ignitor (not shown) Manifold Assembly Air Shutter Assembly Trim ON/OFF Switch...
  • Page 47: Optional Accessories

    Fan Kits FK26 Fan The FK26 fan helps distribute heated air from within the firebox out into the room. The fan is controlled by a snapstat that turns power on and off as the firebox tem- perature rises above and falls below a preset tempera- ture.
  • Page 48 Stardance Direct Vent/Natural Vent Gas Heater 20012734...
  • Page 49 Stardance Direct Vent/Natural Vent Gas Heater 20012734...
  • Page 50 Stardance Direct Vent/Natural Vent Gas Heater 20012734...
  • Page 51: Warranty

    PRODUCT COVERED BY THIS WARRANTY All Vermont Castings brand gas stoves, gas inserts, and gas fireplaces installed in the United States of America or Canada. LIMITED LIFETIME WARRANTY CFM Corporation (hereinafter referred to as CFM) warrants that all cast iron parts, the combustion chamber, ceramic burner, and heat exchanger of every Vermont Castings gas product will be free of defective material or workmanship during the period the product is owned by the original owner subject to proof...
  • Page 52 CFM Corporation 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www.cfmcorp.com...

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