Endress+Hauser Flexdip CYA112 Operating Instructions Manual

Endress+Hauser Flexdip CYA112 Operating Instructions Manual

Wastewater assembly
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BA00432C/07/EN/14.19
71460314
2019-01-07
Products
Operating Instructions
Flexdip CYA112
Wastewater assembly
Solutions
Services

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Summary of Contents for Endress+Hauser Flexdip CYA112

  • Page 1 Products Solutions Services BA00432C/07/EN/14.19 71460314 2019-01-07 Operating Instructions Flexdip CYA112 Wastewater assembly...
  • Page 3: Table Of Contents

    Flexdip CYA112 Table of contents Table of contents About this document ....4 Warnings ......4 Symbols used .
  • Page 4: About This Document

    About this document Flexdip CYA112 About this document Warnings Structure of information Meaning This symbol alerts you to a dangerous situation. DANGER Failure to avoid the dangerous situation will result in a fatal or serious Causes (/consequences) injury. If necessary, Consequences of non-compliance (if applicable) ‣...
  • Page 5: Basic Safety Instructions

    Flexdip CYA112 Basic safety instructions Basic safety instructions Requirements for personnel • Installation, commissioning, operation and maintenance of the measuring system may be carried out only by specially trained technical personnel. • The technical personnel must be authorized by the plant operator to carry out the specified activities.
  • Page 6: Operational Safety

    Basic safety instructions Flexdip CYA112 Operational safety Before commissioning the entire measuring point: 1. Verify that all connections are correct. 2. Ensure that electrical cables and hose connections are undamaged. 3. Do not operate damaged products, and protect them against unintentional operation.
  • Page 7: Product Description

    Flexdip CYA112 Product description Product description Product design A0037921  1 CYA112 assembly without float (left) and with float (right) Multifunctional clamp ring Immersion tube Bracket Float The assembly is suitable for installation at different heights in a variety of basins.
  • Page 8: Incoming Acceptance And Product

    Incoming acceptance and product identification Flexdip CYA112 Incoming acceptance and product identification Incoming acceptance 1. Verify that the packaging is undamaged.  Notify the supplier of any damage to the packaging. Keep the damaged packaging until the issue has been resolved.
  • Page 9: Scope Of Delivery

     A new window (Device Viewer) opens. All of the information relating to your device is displayed in this window as well as the product documentation. 4.2.3 Manufacturer's address Endress+Hauser Conducta GmbH+Co. KG Dieselstraße 24 D-70839 Gerlingen Scope of delivery The scope of delivery comprises: •...
  • Page 10: Certificates And Approvals

    Incoming acceptance and product identification Flexdip CYA112 Certificates and approvals 4.4.1 Ex approval The stainless steel version of the CYA112 assembly (CYA112-**21*2**) may also be used in the hazardous area in Zone 1 and 2. It does not have special Ex identification labeling, as the assembly does not have a potential ignition source of its own and ATEX Directive 2014/34/EU therefore does not apply.
  • Page 11: Installation

    Flexdip CYA112 Installation Installation Installation conditions 5.1.1 Mounting instructions • Select the mounting location so that a sufficient distance to fixed installations is ensured. No damage to the sensor may occur even when the medium is moving. • For fixed installation, select the retaining point so that the proper operation and maintenance of the assembly is guaranteed.
  • Page 12: Mounting The Assembly

    Installation Flexdip CYA112 Mounting the assembly For more information on mounting the assembly with the holder, see Operating Instructions BA00430C 5.2.1 Measuring system A complete measuring system consists of: • CYA112 assembly • CYH112 holder • Transmitter, e.g. Liquiline CM44 •...
  • Page 13 Flexdip CYA112 Installation 5.2.3 Gluing PVC parts PVC assemblies measuring up to 1 200 mm (47.2 in) are delivered as ready-to-install units and do not have to be glued. Cleaning cloths and adhesive are included in the delivery. Gluing PVC parts 1.
  • Page 14 Installation Flexdip CYA112 6. Press the rubber plug onto the immersion tube. 7. Route the sensor cable downwards in a loop (do not bend). 8. Fit the splash protection cap.  The splash protection cap is fixed in place by the lip of the rubber plug.
  • Page 15 Flexdip CYA112 Installation A0038430  6 Cross clamp Cross clamp Clamps Clamp screw Hook-and-loop cable ties A0038382  7 Adjusting the clamps Pipe Clamps Clamp screw Mounting the main pipe 1. Adjust the clamps on the cross clamp →  7,  15.
  • Page 16 Installation Flexdip CYA112 A0038457  8 Multifunctional clamp ring Slot in the multifunctional clamp ring Multifunctional clamp ring, funnel-shaped side 5.2.6 Installing the assembly on a chain retainer Prerequisite: • The immersion tube is fitted with the sensor. • The CYH112 holder with chain is installed.
  • Page 17 Flexdip CYA112 Installation 4. Hook the bracket into the multifunctional clamp ring. 5. Mount the sensor →  13. 6. Secure the chain on the holder with the triangular carabiner. 7. Determine the maximum immersion depth of the assembly. The assembly may not be flooded. Pay attention to the maximum immersion depth for this purpose.
  • Page 18 Installation Flexdip CYA112 5. Above the cross clamp, mount the multifunctional clamp ring on the immersion tube (funnel-shaped side facing upwards).  The multifunctional clamp ring acts as an anti-slip lock. Mounting the sensor →  13 For detailed information on the CYH112 holder, see Operating Instructions...
  • Page 19 Flexdip CYA112 Installation 5.2.9 Disassembling the quick fastener A0016950  12 Removing the quick fastener Quick fastener with union nut A0016951  13 Removing the quick fastener Connection clips A0016952  14 Removing the quick fastener Mounting tool A0016953  15...
  • Page 20: Post-Installation Check

    Installation Flexdip CYA112 Removing the quick fastener: 1. Move the union nut in the direction of the arrow until the stop position →  12,  19.  This pushes the two connection clips towards the center. 2. Fit the mounting tool onto the connection clips →  14,  19.
  • Page 21: Maintenance

    Flexdip CYA112 Maintenance Maintenance WARNING Wastewater There is a risk of infection when working with wastewater! ‣ Wear protective gloves, protective goggles and protective clothing. Maintenance tasks A0011372  16 Immersion pipe tray for assembly maintenance position Immersion pipe tray The immersion pipe tray makes it easier to perform maintenance tasks with rail mounting involving a pendulum holder and cross clamp.
  • Page 22 Maintenance Flexdip CYA112 6.1.3 Checking the seals ‣ Check the seals on the sensor, quick fastener and assembly at regular intervals. Endress+Hauser...
  • Page 23: Repair

    The product must be returned if repairs or a factory calibration are required, or if the wrong product was ordered or delivered. As an ISO-certified company and also due to legal regulations, Endress+Hauser is obliged to follow certain procedures when handling any returned products that have been in contact with medium.
  • Page 24: Accessories

    Flexdip CYH112 • Modular holder system for sensors and assemblies in open basins, channels and tanks • For Flexdip CYA112 water and wastewater assemblies • Can be affixed anywhere: on the ground, on the coping stone, on the wall or directly onto railings.
  • Page 25 Flexdip CYA112 Accessories Immersion pipe tray • Is used to hold the immersion pipe during maintenance work • Material: stainless steel 1.4404 (AISI 316L) • Order number: 71092054 (0.12) 93.5 (3.68) 65 (2.56) 10 (0.39) 48 (1.89) 23 (0.91) 89.5 (3.52) 6 (0.24)
  • Page 26 Accessories Flexdip CYA112 58 (2.28) 40.6 (1.6) (0.79) 10.7 (0.42) 56 (2.2) Ø14 (0.55) Ø6.6 (0.26) A0035704  19 Pipe clamp. Dimensions: mm (in) Triangular carabiner • Is used to secure the chain • Material: stainless steel, quality V4A • Order number: 71092052 46 (1.81)
  • Page 27 Flexdip CYA112 Accessories 52 (2.05) 46 (1.81) A0035706  21 Mounting tool. Dimensions: mm (in) Quick fastener • For quick and easy installation and replacement of sensors • Material: POM - GF • Including mounting tool 71093438 • Order number: 71093377 G 1"...
  • Page 28 Accessories Flexdip CYA112 G 1” 26.5 (1.04) Ø 22.5 (0.89) NPT ¾” Ø 33.7 (1.33) Ø 40 (1.57) A0035732  23 Sensor adapter G 1" to NTP ¾". Dimensions: mm (in) Sensor adapter G ¾" • Sensor adapter from G 1" to G ¾"...
  • Page 29 Flexdip CYA112 Accessories Ø 26.5 (1.04) Pg 13.5 G 1" Ø 40 (1.57) Ø 30.3 (1.19) Ø 22 (0.87) A0035736  25 Sensor adapter G 1" to Pg 13.5. Engineering unit: mm (in) Immersion tube • Connection thread: M36 • Material: stainless steel •...
  • Page 30 Accessories Flexdip CYA112 150 (5.91) 35 (1.38) (0.47) (0.87) A0035737  27 Straight connecting pipe. Dimensions: mm (in) 45° connecting pipe for immersion tube • M36 to G 1" • Material: stainless steel • Order number: 71073769 75 (2.95) 216 (8.5) A0035738 ...
  • Page 31 Flexdip CYA112 Accessories M36 x 1.5 75 (2.95) 220 (8.66) A0035739  29 90 ° connecting pipe. Dimensions: mm (in) Spray cleaning for CYA112 for mounting on immersion tube • Version in 600 mm (23.6) and 1 200 mm (47.2 in) •...
  • Page 32 Accessories Flexdip CYA112 A0035835  31 Example of mounted spray cleaning Endress+Hauser...
  • Page 33: Technical Data

    Flexdip CYA112 Technical data Technical data Environment Ambient temperature -20 to 60 °C (-4 to 140 °F) range Process Process temperature range 0 to 60 °C (32 to 140 °F) Process pressure range Unpressurized installation Mechanical construction Design, dimensions Immersion tube (PVC) Ø...
  • Page 34 Technical data Flexdip CYA112 Float, yellow: EVA (until mid-2012 approximately) Float, black: EPP (from mid-2012 approximately) Endress+Hauser...
  • Page 35: Index

    Flexdip CYA112 Index Index Accessories ....... . 24 Approvals ....... . . 10 Certificates .
  • Page 36 *71460314* 71460314 www.addresses.endress.com...

Table of Contents