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Sony Ericsson Z1010 Working Instruction, Sp/Mechanical

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Working Instruction, SP/Mechanical
Applicable for Z1010
Contents
1
2
3
4
5
3/000 21-1/FEA 209 544/77 A
Sony Ericsson Mobile Communications AB
Disassembly Upper & Lower cabinets ..........................................................................2
1.1
Equipment ........................................................................................................2
1.2
Instruction ........................................................................................................2
Reassembly Upper & Lower cabinets .........................................................................14
2.1
Equipment ......................................................................................................14
2.2
Instruction ......................................................................................................14
Replacement of Mechanical Parts ...............................................................................27
3.1
Equipment ......................................................................................................27
3.2
Instruction ......................................................................................................27
3.3
Vibrator ..........................................................................................................27
3.4
Audio jack cover ............................................................................................28
3.5
Audio jack ......................................................................................................29
3.6
MS-Duo cover ................................................................................................30
3.7
VGA camera...................................................................................................31
3.8
Microphone ....................................................................................................33
3.9
USB cover .......................................................................................................34
3.10
Keypad............................................................................................................35
3.11
Status LCD .....................................................................................................36
3.12
CIF camera.....................................................................................................37
3.13
Main LCD.......................................................................................................41
3.14
Icon .................................................................................................................43
3.15
Camera mirror...............................................................................................45
3.16
Frame Assembly ............................................................................................47
3.17
Hinge Covers - Right and Left......................................................................48
3.18
Hinge Covers-Inner .......................................................................................49
3.19
IMD Plate (upper rear cabinet)....................................................................50
3.20
Upper inside cabinet assembly .....................................................................52
3.21
Magnet ............................................................................................................53
3.22
Keyboard support Complete and Keyboard PCB......................................54
3.23
Hinge flex PCB Assembly (Cif camera).......................................................57
3.24
Flex film Hinge flex .......................................................................................58
Label...............................................................................................................................59
Revision History ............................................................................................................60
Working Instructions,SP/ Mechanical
1(60)

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  • Page 1: Table Of Contents

    Upper inside cabinet assembly ..............52 3.21 Magnet ......................53 3.22 Keyboard support Complete and Keyboard PCB........54 3.23 Hinge flex PCB Assembly (Cif camera)............57 3.24 Flex film Hinge flex ..................58 Label..........................59 Revision History ......................60 3/000 21-1/FEA 209 544/77 A  1(60) Sony Ericsson Mobile Communications AB...

  • Page 2: Disassembly Upper & Lower Cabinets

    Keep all contact surfaces clean of dirt and hand-grease. • Use gloves and an ESD wrist strap. • Disassembly performed without Memory stick. Front view Open view Back view (Status Display) (Main Display) (Battery Cover) 3/000 21-1/FEA 209 544/77 A  2(60) Sony Ericsson Mobile Communications AB...
  • Page 3 Remove the four Upper Do not reuse the Inside Cabinet screw screws. covers with a dentist hook. Do not reuse the screw covers. Remove the four screws. (Fig.1.3) Fig.1.3 3/000 21-1/FEA 209 544/77 A  3(60) Sony Ericsson Mobile Communications AB...
  • Page 4 Start at and falls easily out of the upper area and pull Frame. forward in the arrow direction. (Fig.1.5) Upper Inside Cabinet assy separated Fig.1.5 3/000 21-1/FEA 209 544/77 A  4(60) Sony Ericsson Mobile Communications AB...
  • Page 5 Fold the Lower Rear Cabinet 180°. Be careful as the VGA camera flex is connected to the PCB. VGA camera flex (1). Be careful with the camera flex film. Fig.1.6 (Fig.1.6) 3/000 21-1/FEA 209 544/77 A  5(60) Sony Ericsson Mobile Communications AB...
  • Page 6 Start at hinge part and continue to system connector. Make sure that the volume Lower Inside Cabinet switches (1) and the assy separated. camera switch (2) not are Fig.1.9 damaged. (Fig.1.9) 3/000 21-1/FEA 209 544/77 A  6(60) Sony Ericsson Mobile Communications AB...
  • Page 7 Frame. See arrows. Main PCB and Sub PCB assy separated from cabinets. Fig.1.10 Lower Inside Cabinet Lower Rear Cabinet Main PCB SUB PCB Upper Rear Cabinet Upper Inside Cabinet 3/000 21-1/FEA 209 544/77 A  7(60) Sony Ericsson Mobile Communications AB...
  • Page 8 Flex film assembly film. Tool NTZ 112521. To avoid damage on the camera connector, start carefully at one side and continue at the other side. (Fig.1.14) Fig.1.14 3/000 21-1/FEA 209 544/77 A  8(60) Sony Ericsson Mobile Communications AB...
  • Page 9 Lift up the Sub PCB from the guiding pin (1) and slide the PCB in the arrow direction. Fold the Sub PCB beside and turn the phone around. (Fig.1.17) Fig.1.17 3/000 21-1/FEA 209 544/77 A  9(60) Sony Ericsson Mobile Communications AB...
  • Page 10 (Fig.1.19) Fig.1.19 Turn the phone around and remove the Main LCD. (Fig.1.20) Fig.1.20 Turn the phone around. (Fig.1.21) Fig.1.21 3/000 21-1/FEA 209 544/77 A  10(60) Sony Ericsson Mobile Communications AB...
  • Page 11 (Fig.1.23) Fig.1.23 To release the frame from the Main PCB. Press down the Keyboard support (1) and remove the frame in the arrow direction. (Fig.1.24) Fig.1.24 3/000 21-1/FEA 209 544/77 A  11(60) Sony Ericsson Mobile Communications AB...
  • Page 12 (Fig.1.26) Fig.1.26 Turn the phone around. Fold the keyboard support forward and open Keyboard support connector. Use Flex film assembly Tool NTZ 112521. (Fig.1.27) Fig.1.27 3/000 21-1/FEA 209 544/77 A  12(60) Sony Ericsson Mobile Communications AB...
  • Page 13 Open the Hinge flex FPC connector and remove the hinge flex. Use Flex film assembly Tool NTZ 112521. (Fig.1.30) Fig.1.30 Remove the Coax cable by using a pair of tweezers. (Fig.1.31) Fig.1.31 3/000 21-1/FEA 209 544/77 A  13(60) Sony Ericsson Mobile Communications AB...

  • Page 14: Reassembly Upper & Lower Cabinets

    Figure Instruction Note Open the FPC connector. Connect hinge flex film. Use Flex film assembly Tool NTZ 112521 (1). Use your finger to close the FPC-connector. (Fig.2.1) Fig.2.1 3/000 21-1/FEA 209 544/77 A  14(60) Sony Ericsson Mobile Communications AB...
  • Page 15 Connect the Coax cable. Use a pair of tweezers. (Fig.2.3) Fig.2.3 Position the Keyboard PCB on the keyboard support guiding pins (arrows) and snap fit it on the keyboard support. (Fig.2.4) Fig.2.4 3/000 21-1/FEA 209 544/77 A  15(60) Sony Ericsson Mobile Communications AB...
  • Page 16 Main PCB. (Fig.2.6) Fig.2.6 Place the gasket in the frame. (Fig.2.7) Fig.2.7 Turn the frame around and check that the gasket is in correct position. (Fig.2.8) Fig.2.8 3/000 21-1/FEA 209 544/77 A  16(60) Sony Ericsson Mobile Communications AB...
  • Page 17 Working Instructions,SP/ Mechanical Figure Instruction Note Place the Cif camera in the frame. (Fig.2.9) Fig.2.9 Place the frame in front of you. (Fig.2.10) Fig.2.10 3/000 21-1/FEA 209 544/77 A  17(60) Sony Ericsson Mobile Communications AB...
  • Page 18 Hold camera flex film and hinge flex film between your right thumb and forefinger. Rotate Main PCB 360 degrees around antenna cable as in following picture sequence. (Fig.2.11) 3/000 21-1/FEA 209 544/77 A  18(60) Sony Ericsson Mobile Communications AB...
  • Page 19 Working Instructions,SP/ Mechanical Figure Instruction Note Main PCB 360 degrees rotated. Fig.2.11 Place the Frame in front of you. (Fig.2.12) Fig.2.12 3/000 21-1/FEA 209 544/77 A  19(60) Sony Ericsson Mobile Communications AB...
  • Page 20 PCB. Hold the Main PCB and frame as the picture shows. Hold Keyboard support down (1) and fit the guiding pins into the frame (2). (Fig.2.14) Fig.2.14 3/000 21-1/FEA 209 544/77 A  20(60) Sony Ericsson Mobile Communications AB...
  • Page 21 NTZ 112521. Apply the new tape connector upper, on the main LCD connector. Apply a new B2B Support pad on the Cif camera connector, if needed. Fig.2.17 (Fig.2.17) 3/000 21-1/FEA 209 544/77 A  21(60) Sony Ericsson Mobile Communications AB...
  • Page 22 ( 2 ) and finally switch not are damaged fit lower part (system when the main PCB is connector) into Lower Inside inserted into Lower Inside Cabinet. Cabinet. (Fig.2.20) Fig.2.20 3/000 21-1/FEA 209 544/77 A  22(60) Sony Ericsson Mobile Communications AB...
  • Page 23 Be careful handling the Connect VGA camera flex flex film. film in FPC-connector; use Flexfilm assembly Tool NTZ 112521. Use your finger to close the FPC-connector. (Fig.2.22) Fig.2.22 3/000 21-1/FEA 209 544/77 A  23(60) Sony Ericsson Mobile Communications AB...
  • Page 24 Lower Inside Cabinet gently. Snap fit Lower Rear Cabinet latches by pressing gently around the Lower rear Cabinet. Close the “phone” 90° and snap fit hinge part (Fig.2.23) Fig.2.23 3/000 21-1/FEA 209 544/77 A  24(60) Sony Ericsson Mobile Communications AB...
  • Page 25 Tighten the four Upper Inside Cabinet screws according to screw sequence in Fig.2.26. Mount the four Upper Inside Cabinet screw covers with 2 variants of screw covers. your fingers. (Fig.2.26) Fig.2.26 3/000 21-1/FEA 209 544/77 A  25(60) Sony Ericsson Mobile Communications AB...
  • Page 26 1 variant of screw covers. your fingers. (Fig.2.27) Fig.2.27 Assemble the battery. Slide the battery cover on to Lower Rear Cabinet, in the direction of the arrow. (Fig.2.28) Fig.2.28 3/000 21-1/FEA 209 544/77 A  26(60) Sony Ericsson Mobile Communications AB...

  • Page 27: Replacement Of Mechanical Parts

    (Fig.3.1) Fig.3.1 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 23 and 26-28. 3/000 21-1/FEA 209 544/77 A  27(60) Sony Ericsson Mobile Communications AB...

  • Page 28: Audio Jack Cover

    Lower Rear Cabinet. Use your fingers. (Fig.3.2) Fig.3.2 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 23 and 26-28. 3/000 21-1/FEA 209 544/77 A  28(60) Sony Ericsson Mobile Communications AB...

  • Page 29: Audio Jack

    Fig.3.4 • Assemble the Vibrator as described in 3.3 Vibrator, step1. • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 23 and 26-28. 3/000 21-1/FEA 209 544/77 A  29(60) Sony Ericsson Mobile Communications AB...

  • Page 30: Ms-Duo Cover

    Assemble a new MS-Duo cover in the Lower Rear Cabinet. (Fig.3.6) Fig.3.6 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 22, 23 and 26-28. 3/000 21-1/FEA 209 544/77 A  30(60) Sony Ericsson Mobile Communications AB...

  • Page 31: Vga Camera

    VGA camera FPC connector. (Fig.3.7) Fig.3.7 Use Flexfilm assembly Tool Be careful handling the NTZ 112521 to remove the Camera flex film. VGA camera flex film. (Fig.3.8) Fig.3.8 3/000 21-1/FEA 209 544/77 A  31(60) Sony Ericsson Mobile Communications AB...
  • Page 32 Camera gasket lower VGA, in the Lower Rear Cabinet. (Fig.3.11) Fig.3.11 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 22,23 and 26-28. 3/000 21-1/FEA 209 544/77 A  32(60) Sony Ericsson Mobile Communications AB...

  • Page 33: Microphone

    Microphone cavity. (Fig.3.13) Fig.3.13 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 20, 21,22 and 26-28. 3/000 21-1/FEA 209 544/77 A  33(60) Sony Ericsson Mobile Communications AB...

  • Page 34: Usb Cover

    (Fig.3.15) Fig.3.15 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 20, 21, 22 and 26-28. 3/000 21-1/FEA 209 544/77 A  34(60) Sony Ericsson Mobile Communications AB...

  • Page 35: Keypad

    (arrows). (Fig.3.17) Fig.3.17 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 20, 21, 22 and 26-28. 3/000 21-1/FEA 209 544/77 A  35(60) Sony Ericsson Mobile Communications AB...

  • Page 36: Status Lcd

    Push the Status LCD connector in the arrows direction with a pair of tweezers. (Fig.3.20) Fig.3.20 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 24- 3/000 21-1/FEA 209 544/77 A  36(60) Sony Ericsson Mobile Communications AB...

  • Page 37: Cif Camera

    Flexfilm assembly flex film. Tool NTZ 112521. To avoid damage on the camera connector, start carefully at one side and continue at the other side. (Fig.3.22) Fig.3.22 3/000 21-1/FEA 209 544/77 A  37(60) Sony Ericsson Mobile Communications AB...
  • Page 38 Press out the Cif camera with Use gloves to avoid dust your finger or a pair of and grease. Be careful tweezers. handling the camera lens. (Fig.3.26) Fig.3.26 3/000 21-1/FEA 209 544/77 A  38(60) Sony Ericsson Mobile Communications AB...
  • Page 39 Apply the ground pad on the camera (Fig.3.28) Fig.3.28 Place the Sub PCB on the Frame. Slide down Sub PCB in the arrow direction until the guiding pin is visible (1). (Fig.3.29) Fig.3.29 3/000 21-1/FEA 209 544/77 A  39(60) Sony Ericsson Mobile Communications AB...
  • Page 40 Close the connector; use a pair of tweezers and push, in the arrows direction. (Fig.3.31) Fig.3.31 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 24-26. 3/000 21-1/FEA 209 544/77 A  40(60) Sony Ericsson Mobile Communications AB...

  • Page 41: Main Lcd

    Release the Main LCD by pressing the snap fit hooks in the arrows direction with your fingers. (Fig.3.32) Fig.3.32 Turn the phone around and remove the Main LCD. Fig.3.33 Fig.3.33 3/000 21-1/FEA 209 544/77 A  41(60) Sony Ericsson Mobile Communications AB...
  • Page 42 Use Flexfilm assembly Tool NTZ 112521. Apply the new connector tape upper, on the main LCD connector. Apply B2B Support pad on the Cif camera connector, if needed. Fig.3.36 (Fig.3.36) 3/000 21-1/FEA 209 544/77 A  42(60) Sony Ericsson Mobile Communications AB...

  • Page 43: Icon

    Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 24- 3.14 Icon Tools • Dentist hook Instructions • Figure Instruction Note Remove the icon with a dentist Handle careful to avoid hook. scratches. (Fig.3.38) Fig.3.38 3/000 21-1/FEA 209 544/77 A  43(60) Sony Ericsson Mobile Communications AB...
  • Page 44 Upper Rear Cabinet. Use a pair of tweezers. (Fig.3.39) Fig.3.39 Press down the icon with your finger for a couple of seconds. (Fig.3.40) Fig.3.40 3/000 21-1/FEA 209 544/77 A  44(60) Sony Ericsson Mobile Communications AB...

  • Page 45: Camera Mirror

    Rear Cabinet and press out camera mirror with the backside of a pair of tweezers Clean the cavity from all in the arrows direction. plastic residues. (Fig.3.41) Fig.3.41 3/000 21-1/FEA 209 544/77 A  45(60) Sony Ericsson Mobile Communications AB...
  • Page 46 Assemble the VGA Camera as described in 3.5 VGA Camera, step 2. • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 22, 23 and 26-28. 3/000 21-1/FEA 209 544/77 A  46(60) Sony Ericsson Mobile Communications AB...

  • Page 47: Frame Assembly

    Disassemble the phone as described in 1 Disassembly Upper & Lower cabinets, step 1-24. Figure Instruction Note Frame separated (Fig.3.44) Fig.3.44 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, 7 – 28. 3/000 21-1/FEA 209 544/77 A  47(60) Sony Ericsson Mobile Communications AB...

  • Page 48: Hinge Covers - Right And Left

    (Fig.3.45) Fig.3.45 Assemble hinge covers with your fingers in the arrows direction. (Fig.3.46) Fig.3.46 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step,23- 3/000 21-1/FEA 209 544/77 A  48(60) Sony Ericsson Mobile Communications AB...

  • Page 49: Hinge Covers-Inner

    Check that the hooks in the hinge covers fit into the frame (2). (Fig.3.48) Fig.3.48 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, 7-11 and 14-28. 3/000 21-1/FEA 209 544/77 A  49(60) Sony Ericsson Mobile Communications AB...

  • Page 50: Imd Plate (Upper Rear Cabinet)

    Place Upper Rear IMD plate in the fixture and press down with your fingers. (Fig.3.50) Fig.3.50 Lift up the IMD plate from the fixture and remove the protection foil. (Fig.3.51) Fig.3.51 3/000 21-1/FEA 209 544/77 A  50(60) Sony Ericsson Mobile Communications AB...
  • Page 51 (Fig.3.53) Fig.3.53 • Assemble the icon as described in 3.14 Icon steps 2-3. • Reassemble the phone as described in 1 Reassembly Upper & Lower cabinets, step 24-26. 3/000 21-1/FEA 209 544/77 A  51(60) Sony Ericsson Mobile Communications AB...

  • Page 52: Upper Inside Cabinet Assembly

    Reassembly the new Upper Inside Cabinet assembly. Start at hinge area. (Fig.3.55) (Fig.3.55) • Reassemble the phone as described in 1 Reassembly Upper & Lower cabinets, step 24-26. 3/000 21-1/FEA 209 544/77 A  52(60) Sony Ericsson Mobile Communications AB...

  • Page 53: Magnet

    (1). Then press down the magnet with your finger (2). (Fig.3.56) Fig.3.56 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, 24-26. 3/000 21-1/FEA 209 544/77 A  53(60) Sony Ericsson Mobile Communications AB...

  • Page 54: Keyboard Support Complete And Keyboard Pcb

    Turn the phone around. Fold the keyboard support forward and open Keyboard support connector. Remove Keyboard support and Keyboard PCB. Use Flexfilm assembly Tool NTZ 112521. (Fig.3.59) Fig.3.59 3/000 21-1/FEA 209 544/77 A  54(60) Sony Ericsson Mobile Communications AB...
  • Page 55 Tool NTZ 112521. Use your finger to close the FPC-connector. Fold down Keyboard support in the arrow direction and snap fit it on main PCB (Fig.3.61) Fig.3.61 3/000 21-1/FEA 209 544/77 A  55(60) Sony Ericsson Mobile Communications AB...
  • Page 56 PCB flex film not have been pinched. (Fig.3.62) Fig.3.62 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 19- 22 and 26-28. 3/000 21-1/FEA 209 544/77 A  56(60) Sony Ericsson Mobile Communications AB...

  • Page 57: Hinge Flex Pcb Assembly (Cif Camera)

    Use Flex film assembly Tool NTZ 112 521 (Fig.3.63) Fig.3.63 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, 5-6,10- 14,16 -28. 3/000 21-1/FEA 209 544/77 A  57(60) Sony Ericsson Mobile Communications AB...

  • Page 58: Flex Film Hinge Flex

    Use Flexfilm assembly Tool NTZ 112521. (Fig.3.64) Fig.3.64 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, 5-6,10- 14,16 -28. 3/000 21-1/FEA 209 544/77 A  58(60) Sony Ericsson Mobile Communications AB...

  • Page 59: Label

    KRH-number and R-state. Check that the printing is ok. 6. Take the new label and place it onto the cabinet according to Fig.4.1 Assure that label is placed in the right position. Fig.4.1 3/000 21-1/FEA 209 544/77 A  59(60) Sony Ericsson Mobile Communications AB...

  • Page 60: Revision History

    Working Instructions,SP/ Mechanical 5 Revision History Rev. Date Changes / Comments 2004-04-19 First release 3/000 21-1/FEA 209 544/77 A  60(60) Sony Ericsson Mobile Communications AB...

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