Sony ericsson mobile phone developer's guide (93 pages)
Summary of Contents for Sony Ericsson R800i
Page 1
Working Instructions - mechanical - R800i, R800a, R800x, R800at, Z1 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal...
Page 3
5.3 Label Touch Circuit ................80 5.4 Cap Screw Cover ................80 5.5 C-Cover & PBA & PBA Audio Jack FPC ........... 81 5.6 D-Cover ....................84 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 3(88)
Page 4
5.7 Battery ....................86 5.8 Battery Cover ..................86 Revision History ................88 For general information about mechanical repair related issues, refer to 1220-1333: Generic Repair Manual - mechanical 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 4(88)
Working Instruction (mech) Exterior Views R800i, R800a, R800x, R800at, Z1 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 5(88)
Working Instruction (mech) Exterior Views R800i, R800a, R800x, R800at, Z1 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 6(88)
4. Torque Screwdriver 5. Bits(JCIS No 0) 6. Bits(T5) For part no’s on the tools above, refer to the ‘Tools Catalogue/Matrix’! STANDARD TOOLS 1. Tweezers 2. Nylon Pointer 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 7(88)
Push upwards to unsnap the hooks of the Battery Cover from the bottom gently and remove it. Battery Use fingers to release the battery. Lift to remove the Battery. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 8(88)
Remove the seven Screw Torx Len:5.4 Diam:2.5 M1.6 X 0.35 by T5. Sliding the guitar pick to unsnap the hooks from the bottom. Sliding the guitar pick to unsnap the sides’ hooks and remove it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 9(88)
Bits (JCIS No 0). Unsnap the BtB connector by using a Front Opening Tool. Open the slider and remove the C-Cover and the PBA together from the Upper Unit gently. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 10(88)
Page 11
Unsnap the ZIF connector by using a Front Opening Tool. Release the flex part from the ZIF connector. Unsnap the ZIF connector by using a Front Opening Tool. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 11(88)
Separate the PBA and the C-Cover. Cap Screw Cover Detach to remove the Cap Screw Cover with using a pair of tweezers. Scrap! Cap Screw Cover is not to be reused! 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 12(88)
Label Touch Circuit Remove the Label Touch Circuit as shown. Unsnap the ZIF connector by using a Front Opening Tool, Release the flex part from the ZIF connector. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 13(88)
Pull out flex from the Hinge Assembly A-Cover Slide the A-Cover from the top by using a Guitar Pick Slide the side. Do the same at the other side. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 14(88)
Separate the A-Cover and the left unit. Display Unsnap the Display by using the Front Opening Tool. Slide along in the same direction. Do the same at the other side. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 15(88)
Page 16
Turn over the Display. Unsnap the ZIF connector by using a Front Opening Tool Detach the flex part from the ZIF connector. Separate the Display and the left unit. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 16(88)
Page 17
Working Instruction (mech) Disassembly Detach the Cushion LCD Shim Black by using the flex film assembly tool. Separate them. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 17(88)
Follow the 4.35, 4.36, 4.37, 4.38, 4.53 Removalinstructions! Prepare the new C-Cover. Follow the 4.35, 4.36, 4.37, 4.38, 4.53 Installation instructions! Follow the 5.5 – 5.8 Reassembly instructions! 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 18(88)
Follow the 4.27, 4.40 Installation instructions! Follow the 5.2 – 5.8 Reassembly instructions! Display Follow the 3.1 – 3.8 Disassembly instructions! Prepare the new Display. Follow the 5.1 – 5.8 Reassembly instructions! 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 19(88)
Follow the 5.6 – 5.8 Reassembly instructions! REMOVAL Detach to remove it. Scrap! Not to be reused! INSTALLATION Place a new Ant BT/WLAN. Note the guiding pole! Press to attach it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 20(88)
Follow the 5.6 – 5.8 Reassembly instructions! REMOVAL Detach to remove it. Scrap! Not to be reused! INSTALLATION Place a new Ant Main FPC. Press to attach it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 21(88)
Push against the Bracket Hinge Plug from the back side by fingers. Detach to remove it. INSTALLATION Insert a new Bracket Hinge Plug into the guiding hole. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 22(88)
Page 23
Working Instruction (mech) Replacement: Bracket Hinge Plug Press with the 2 guiding to attach it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 23(88)
Follow the 5.5 – 5.8 Reassembly instructions! REMOVAL Disconnect the BtB connector by using a Front Opening Tool. INSTALLATION Place a new Camera in place with proper direction. Connect the BtB connector. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 24(88)
Page 25
Working Instruction (mech) Replacement: Camera Bend the camera into the guiding position. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 25(88)
Push against the Camera Lens by using a Nylon Pointer. Scrap! Not to be reused! INSTALLATION Place the new Camera Lens. Press the edge to make sure it is securely attached. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 26(88)
Pull the Cap Antenna Port Plug by using a pair of Tweezers. INSTALLATION Place a new Cap Antenna Port Plug to the hole. Press to assure its position. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 27(88)
Follow the 5.7 – 5.8 Reassembly instructions! REMOVAL Detach it by using the flex film assembly tool. INSTALLATION Place a new Cap Proximity Grommet to the hole. Press to assure its position. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 28(88)
Follow the 5.1 – 5.8 Reassembly instructions! REMOVAL Peer off it by using the Tweezers. Scrap! Not to be reused! INSTALLATION Place a new Conductive Hinge Plug. Press to attach it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 29(88)
Check that the label format is properly loaded in the Zebra printer and write a new Label by using the ‘Label Make’ software. One label only is allowed! 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 30(88)
Page 31
Working Instruction (mech) Replacement: Core Unit Label Press the new Core Unit Label onto the Main PBA. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 31(88)
Apply to CDMA phone only! REMOVAL Detach it by using a guitar pick. INSTALLATION Place a new Cover Plastic SIM Card plug. Press to assure its position. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 32(88)
Peer off it by using the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Cushion LCD Shim Black. Press to attach it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 33(88)
Peer off it by using the Tweezers. Scrap! Not to be reused! INSTALLATION Place a new Foil 0.0 mm Tape Hinge Plug lying the guiding line. Press to attach it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 34(88)
REMOVAL Peer off it by using the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Foil Adhesive conductive. Press to attach it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 35(88)
REMOVAL Peer off it by using the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Foil Adhesive ESD. Press to attach it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 36(88)
Peer off it by using the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Foil Adhesive Touch Flex. Press to attach it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 37(88)
REMOVAL Peer off it by using the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Foil Grounding Camera. Press to attach it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 38(88)
Remove by using the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new FPC Zeus GPS Antenna align the guiding. Press to assure the attachment. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 39(88)
Follow the 5.6 – 5.8 Reassembly instructions! REMOVAL Peer off it by using the Tweezers. Scrap! Not to be reused! INSTALLATION Place a new Gasket Camera. Press to attach it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 40(88)
Follow the 5.2 – 5.8 Reassembly instructions! REMOVAL Peer off it by using the Tweezers. Scrap! Not to be reused! INSTALLATION Place a new Gasket Conductive 1 Golden. Press to attach it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 41(88)
Follow the 5.2 – 5.8 Reassembly instructions! REMOVAL Peer off it by using the Tweezers. Scrap! Not to be reused! INSTALLATION Place a new Gasket Conductive 2 Golden. Press to attach it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 42(88)
Follow the 5.5 – 5.8 Reassembly instructions! REMOVAL Peer off it by using the Tweezers. Scrap! Not to be reused! INSTALLATION Place a new Gasket Conductive 3,8x2,3. Press to attach it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 43(88)
REMOVAL Peer off it by using the flex film assembly tool. Scrap! Not to be reused! INSTALLATION Place a new Gasket Home Key. Press to attach it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 44(88)
REMOVAL Peer off it by using the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Gasket Speaker, Left. Press to attach it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 45(88)
Peer off it by using the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Gasket Trigger switch gasket. Press both the side and top to attach it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 46(88)
Follow the 5.2 – 5.8 Reassembly instructions! REMOVAL Peer off it by using the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Gasket VT. Press to attach it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 47(88)
Follow the 4.11, 4.16, 4.20, 4.43, 4.45, 4.46, 4.48 Removalinstructions! Prepare the new B-Cover. Follow the 4.48, 4.46, 4.45, 4.43, 4.20, 4.16, 4.11 Installation instructions! Follow the 5.1 – 5.8 Reassembly instructions! 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 48(88)
Follow the 5.5 – 5.8 Reassembly instructions! REMOVAL Detach it by using the Flex Film Assembly Tool. INSTALLATION Place a new Key 4. Align the key by using three guiding pins as shown. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 49(88)
Follow the 5.5 – 5.8 Reassembly instructions! REMOVAL Detach it by using the Flex Film Assembly Tool. INSTALLATION Place a new Key Direction. Align the key by using three guiding pins as shown. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 50(88)
Working Instruction (mech) Replacement 4.37 Key Power Follow the 3.1 – 3.3 Disassembly instructions! Prepare the new Key Power. Follow the 5.6 – 5.8 Reassembly instructions! 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 51(88)
Detach it by using the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Key SSH. Align the key by using two guiding pins as shown. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 52(88)
Follow the 5.6 – 5.8 Reassembly instructions! REMOVAL Detach it by using the Flex Film Assembly Tool. INSTALLATION Place a new Key Volume. Press to assure its position by fingers. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 53(88)
Follow the 5.2 – 5.8 Reassembly instructions! REMOVAL Detach it by using the Flex Film Assembly Tool. INSTALLATION Place a new Keyboard Navigation. Align the key by using two guiding pins and press. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 54(88)
Push it through the hole by using a pair of tweezers. Scrap! Not to be reused! INSTALLATION Place a new Liquid Intrusion. Press to assure its position. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 55(88)
Peer off the Foil 0.0 mm Speaker adhesive. Scrap! Not to be reused! INSTALLATION Put a new Foil 0.0 mm Speaker adhesive to the back side of the Loudspeaker in place. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 56(88)
Page 57
Replacement: Loudspeaker & Foil 0.0 mm Speaker adhesive Press to assure its attachment. Place the Speaker into the socket. Check the two pin’s direction. Press to secure its attachment. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 57(88)
Follow the 5.1 – 5.8 Reassembly instructions! REMOVAL Detach it by using the Flex Film Assembly Tool. INSTALLATION Place a new Magnet. Press to assure its position. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 58(88)
Push against the Net Speaker Cloth from the back side by using a Nylon Pointer. Scrap! Not to be reused! Detach it by using the Flex Film Assembly Tool. INSTALLATION Place a new Net Speaker cloth. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 59(88)
Page 60
Working Instruction (mech) Replacement Press to assure its position. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 60(88)
Unsnap the ZIF connector by using a Front Opening Tool. Detach it by using the Flex Film Assy Tool gently. Scrap! Not to be reused! Remove from the two guiding holes and shift. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 61(88)
Page 62
Working Instruction (mech) Replacement: PBA Receiver Flex INSTALLATION Go through the flex and shift. Shift and slide to the top. Press to the guiding pillar. Connect the ZIF connector. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 62(88)
Page 63
Working Instruction (mech) Replacement: PBA Receiver Flex Snap the ZIF connector. Press back and forth to make it smoothly and attached. Note the guiding line! 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 63(88)
Unsnap the ZIF connector by using a Front Opening Tool. Lift and remove it. Scrap! Not to be reused! INSTALLATION Place a new PBA Top Keypad Flex and connect the ZIF connector. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 64(88)
Page 65
Working Instruction (mech) Replacement: PBA Top Keypad Flex Snap the ZIF connector. Press to assure its position. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 65(88)
Follow the 5.1 – 5.8 Reassembly instructions! REMOVAL Open the slider as shown. Detach the both sides (a) and (b). Fold the both sides to the middle. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 66(88)
Page 67
Place a new PBA Zeus Hinge Flex and fold the both sides. Go through the hole of B-Cover. Unfold the both sides and press to assure its position. Check the 67uiding! 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 67(88)
Follow the 5.6 – 5.8 Reassembly instructions! REMOVAL Disconnect the BtB connector. Detach it by using a Front Opening Tool. INSTALLATION Place a new PBA Zeus USD Board and connect the BtB connector. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 68(88)
Page 69
Working Instruction (mech) Replacement: PBA Zeus USD Board Press to assure the attachment and snap the BtB connector. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 69(88)
REMOVAL Detach it by using flex film assembly tool. Scrap! Not to be reused! INSTALLATION Put a new Power LED Tape in place. Press to snap it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 70(88)
Scrap! Not to be reused! INSTALLATION Put a new Shield Can Close Lid – BB in place. Press to snap it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 71(88)
Unsnap the corners with a pair of tweezers and pull upwards to remove it. Scrap! Not to be reused! INSTALLATION Place a new Shield Can Closed Lid – BB Tall. Press to snap it. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 72(88)
Follow the 5.8 Reassembly instructions! REMOVAL Detach to remove it. Scrap! Not to be reused! INSTALLATION Place a new Switch Cover Adhesive. Press to assure its attachment. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 73(88)
Follow the 5.6 – 5.8 Reassembly instructions! REMOVAL Detach to remove it. Scrap! Not to be reused! INSTALLATION Place a new Washer. Press to assure its attachment. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 74(88)
Follow the 5.5 – 5.8 Reassembly instructions! REMOVAL Detach to remove it. Scrap! Not to be reused! INSTALLATION Place a new Water Indicator Foil 0.34 mm. Press to assure its attachment. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 75(88)
Build swap for change of label. 4.54.3 Board Swap – Customize of Software CUSTOMIZE OF SOFTWARE Follow the instructions in the Generic Repair Manual – Build swap for customization of the software. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 76(88)
10. Key Power 11. D-Cover 12. Battery 13. Battery Cover Display Place the Display and the B-Cover in place. Connect the ZIF connector. Snap the ZIF connector. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 77(88)
Page 78
Turn over the LCD Shim in place. Note the direction! Press to assure its position. Do not touch the screen! Turn the Display over carefully. Do not touch the screen! 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 78(88)
Make sure the flex upright! Press with fingers to secure its position. Place the flex in position. Touch panel flex should be aligned with step in B-cover! 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 79(88)
Apply 12 Ncm torque when tightening Screw Phillips Len: 2.3 Diam:3.0 M1.6 X 0 with Bits (JCIS No 0). Take new screws! Make shure the Label Touch Circuit is flat after screwing! 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 80(88)
C-Cover & PBA & PBA Audio Jack FPC Replace the Gasket Trigger switch gasket. (Refer to 4.29) It should not be reused! Prepare the C-Cover and PBA. Connect the ZIF connector. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 81(88)
Page 82
Snap the ZIF connector by using a Front Opening Tool. Press the PBA on the C-Cover in place. Check the guiding points. Place the PBA Audio Jack FPC in place. Snap to connect the ZIF connector. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 82(88)
Page 83
Open the slider and pull out the PBA Zeus Hinge Flex. Connect the BtB connector by fingers. Listen to the click sound. Close the slider. Make sure the Camera upon the edge of B-Cover! 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 83(88)
Len:2.3 Diam:3.0 M1.6 X 0 with Bits (JCIS No 0). Take new screws! D-Cover Set the Key Power on its position. Check the guiding points. Put the D-Cover in place. There are nine hooks on D-Cover. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 84(88)
Page 85
According to the order as shown. Apply 12 Ncm torque when tightening the seven Screw Torx Len:5.4 Diam:2.5 M1.6 X 0.35 with T5. Take new screws! According to the order as shown. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 85(88)
Page 86
Put the Battery in place. Press the Battery into its cavity. Battery Cover Hook the Battery Cover from the top. Press to snap the three middle hooks. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 86(88)
Page 87
Working Instruction (mech) Reassembly Press to snap the other seven hooks. 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 87(88)
Page 88
Changed Torx in Chapter 3.3 2011-Sept-21 Changed to T5 instead of T6 2011-Sept-28 Correct the mix up between Gasket Conductive 1 Golden and Gasket 2012-Jan-18 Conductive 2 Golden 1246-2420 Rev 9 Sony Ericsson Mobile Communications AB – Company Internal 88(88)