Page 1 High-Speed Chip Shooter KE-3010 High-Speed Flexible Mounter KE-3020V/3020VR MAINTENANCE GUIDE JUKI CORPORATION CUSTOMER SUPPORT DEPARTMENT ELECTRONIC ASSEMBLY SYSTEMS BUSINESS UNIT...
Page 2 (3) This manual is prepared with extreme care. However, if you have any question or ﬁnd any error or omission in writing, contact our dealer or JUKI Corporation. (4) JUKI Corporation shall disclaim all the responsibility for any trouble resulting from the user's abnormal operation regardless of Item (3).
Page 3: Table Of Contents
Rev. 2.0 Maintenance Guide Table of Contents X-Y UNIT.......................1-1 1-1. Replacing the Servomotor...................1-1 1-1-1. Replacing the X-Motor ................1-1 1-1-2. Replacing the YL-Motor ................1-3 1-1-3. Replacing the YR-Motor................1-5 1-2. Replacing the Magnescale ..................1-7 1-2-1. X-Axis Magnescale Affixing Position............1-9 1-2-2. Y-Axis Magnescale Affixing Position............1-11 1-2-3.
Page 4 Rev. 2.0 Maintenance Guide 1-7-4. Connecting the Cableveyor..............1-52 1-7-5. Mounting the Arm and Lock Stay............1-53 1-7-6. Y Cableveyor Structure and Part Names ..........1-54 1-7-7. Detaching the Arm and Lock Stay ............1-54 1-7-8. Separating the Link ................1-55 1-7-9. Connecting the Cableveyor..............1-56 1-7-10.
Page 5 Rev. 2.0 Maintenance Guide 2-8. Readjustment After Replacement of Head Unit..........2-21 PARTS AROUND THE HEAD ................3-1 3-1. Replacing the Solenoid Valve Components ............3-1 3-1-1. Replacing the Solenoid Valves ..............3-1 3-1-2. Replacing the Filter ..................3-2 3-1-3. Replacing the Filter for Release to Atmosphere ........3-2 3-2.
Page 6 Rev. 2.0 Maintenance Guide 5-6-1. Replacing the LEFT and RIGHT Sensors (M and L Board Specifications)..............5-8 5-6-2. Replacing the LEFT and RIGHT Sensors (XL Board Specifications)..5-10 5-7. Replacing the WAIT/STOP/C-OUT Sensors .............5-12 5-7-1. Replacing the WAIT Sensor (M and L Board Specifications)....5-12 5-7-2.
Page 7 Rev. 2.0 Maintenance Guide FEEDER BANK AND REPLACEMENT TABLE (OPTIONAL) ......9-1 9-1. Common Parts and Units for Mechanical Feeder and Electric Feeder....9-1 9-1-1. Replacing the Mechanical Valve (Optional Replacement Table) .....9-3 9-1-2. Replacing the Bank-up Cylinder (Optional Replacement Table)....9-5 9-1-3. Adjusting the Speed Controller of the Bank-Up Cylinder (Optional Replacement Table) ..............9-7 9-1-4.
Page 8 Setting Up the BIOS................13-7 13-2-3. Setting Up the Network (Setup is required when communicating with the IS.) ......13-13 13-2-4. KE-3010/3020V/3020VR System Programs ........13-24 13-2-5. Upgrading the System Version ............13-33 13-2-6. Installing the Main Unit Software into the SSD for the White List Type Antivirus Software (Optional) ...............13-39...
Page 9 Rev. 2.0 Maintenance Guide 14-3. Control Unit .....................14-19 14-3-1. Structure of Control Unit ..............14-19 14-3-2. CPU Board (40103723) ...............14-20 14-3-3. Position Board (40044540) ..............14-21 14-3-4. IEEE1394 Board (40048003)...............14-22 14-3-5. ETHER-MAIN Board (40048066)............14-23 14-3-6. IP-X7 BASE ASM (40071283), IP-X7 SUB ASM (40071293) ....14-24 14-3-7.
Page 10 Rev. 2.0 Maintenance Guide [15] AUTO BOARD WIDTH ADJUSTMENT (OPTIONAL) ........15-1 15-1. Assembling the AWC Bracket ................15-1 15-2. Assembling to the Machine Main Unit ...............15-2 15-2-1. Mounting the AWC Bracket Assembly ...........15-2 15-2-2. Mounting the Origin Sensor Dog............15-3 15-3. Support Pin Detection Sensor ................15-4 15-3-1.
Page 11 Rev. 2.0 Maintenance Guide 19-2. Replacing the PCB ....................19-4 [20] ROTARY SOLDER TRANSFER UNIT (OPTIONAL) ..........20-1 20-1. Replacing the Squeegee ...................20-1 20-2. Replacing the Pan .....................20-3 20-3. Replacing the Motor ..................20-4 20-4. Checking the Pan Mounting Status ..............20-6 [21] MULTI-CODE READER (OPTIONAL ) ...............21-1 21-1.
Page 12: X-Y Unit
Rev. 2.0 Maintenance Guide X-Y UNIT 1-1. Replacing the Servomotor 1-1-1. Replacing the X-Motor <M and L board specifications> Remove the SL6061292TN, NM6060001SC to detach the COVER_SUL_F_M. Loosen the COUPLING_X_screw (do not remove the screw at this time) and disconnect the connector of the SERVO MOTOR 750W cable.
Page 13 Rev. 2.0 Maintenance Guide <XL board specifications> Remove the SL6061292TN to detach the CABLE_SIDE_COVER. In the same manner as described for the machine with the M and L board specifications, loosen the COUPLING_X_screw (do not remove the screw at this time) and disconnect the connector of the SERVO MOTOR 750W cable.
Page 14: Replacing The Yl-Motor
Rev. 2.0 Maintenance Guide 1-1-2. Replacing the YL-Motor <M and L board specifications> Remove the SL3061232TN to detach the COVER_FBL. Remove the SL6041092TN to detach the SUB_COVER_FUL. Loosen the COUPLING_Y_screw (do not remove the screw at this time) and disconnect the connector of the SERVO MOTOR 1500W cable.
Page 15 Rev. 2.0 Maintenance Guide <XL board specifications> Remove the SL3061232TN and SL6040892TN, detach the COVER_FBL_XL. In the same manner as described for the machine with the M and L board specifications, loosen the COUPLING_Y_screw (do not remove the screw at this time) and disconnect the connector of the SERVO MOTOR 1500W cable.
Page 16: Replacing The Yr-Motor
Rev. 2.0 Maintenance Guide 1-1-3. Replacing the YR-Motor <M and L board specifications> Remove the SL3061232TN to detach the COVER_FBR. Remove the SL6041092TN, NM3060810SF to detach the SUB_COVER_FUR. Loosen the COUPLING_Y_screw (do not remove the screw at this time) and disconnect the connector of the SERVO MOTOR 1500W cable.
Page 17 Rev. 2.0 Maintenance Guide <XL board specifications> Remove the SL6061292TN, SL3061232TN to detach the COVER_FBR_XL. In the same manner as described for the machine with the M and L board specifications, loosen the COUPLING_Y_screw (do not remove the screw at this time) and disconnect the connector of the SERVO MOTOR 1500W cable.
Page 18: Replacing The Magnescale
Rev. 2.0 Maintenance Guide 1-2. Replacing the Magnescale For the machine with the XL board specifications, detach the side cover. For the machine with the M and L board specifications, do not detach the side cover and move to step 2). For details about how to detach the CABLE_SIDE_COVER (40097773), see Figure 1-1-1-5 stated in section 1-1,...
Page 19 S/N shown in the Figure. For details about magnescale to be used, see the List below. List of magnescale specifications M and L board specifications XL board specifications X (40113692) X (40113693) Magnescale Magnescale KE-3010 Y (40091396) Y_XL (40048080) Magnescale Magnescale X (40044528) Magnescale KE-3020V/KE-3020VR Y (40091396)
Page 20: X-Axis Magnescale Affixing Position
X_LM guide Center of Z-phase marking surface L side of Magnescale affixing position machine and direction 112.5±0.1(KE-3020V,VR) 59.5±0.1(KE-3010) 181.5±0.1(KE-3020V,VR) 128.5±0.1(KE-3010) Figure 1-2-1-1 Magnescale Affixing Positions of M and L Board Specifications X_LM guide Center of Z-phase marking L side of...
Page 21 Rev. 2.0 Maintenance Guide X-axis frame X_LM guide X-axis magnescale affixing jig 15±0.1 Magnescale Figure 1-2-1-3 Example of X_MSC Install Jig Mounting 1-10...
Page 22: Y-Axis Magnescale Affixing Position
Rev. 2.0 Maintenance Guide 1-2-2. Y-Axis Magnescale Affixing Position < M and L board specifications> Affix the magnescale while keeping it in contact with the cut surface of the base frame. The Y-axis magnescale affixing start position is a position where the distance between the cut end face of the base frame and the end face of the magnescale is 3 mm.
Page 23 Rev. 2.0 Maintenance Guide <XL board specifications> With the Y-axis magnescale affixing jig (40094363) put tightly in contact with the side surface of the LM guide Y and the top of the Y-axis, make the magnescale in contact with the Y-axis magnescale affixing jig to affix the magnescale. The Y-axis magnescale affixing start position is a position where the distance between the center of the reference pin and the end face of the magnescale is 19 mm.
Page 24: Adjusting The Clearance Of The Magnescale
Rev. 2.0 Maintenance Guide 1-2-3. Adjusting the Clearance of the Magnescale Put the MSC clearance jig (part No. 40008106) with a thickness of 0.25 mm in the clearance between the magnescale and sensor head, and then tighten the screw again. Check that the MSC clearance jig with a thickness of 0.35 mm is not put and the jig with a thickness of 0.15 mm is put in the clearance between the magnescale and sensor head in the XY-axes full-stroke.
Page 25 Rev. 2.0 Maintenance Guide <X-axis_M and L board specifications> Clearance between the magnescale and sensor head: 0.25±0.1 mm Magnescale X SL6040892TN Magnescale sensor unit (40044531) Figure 1-2-3-3 <X-axis_XL board specifications> Magnescale X Magnescale sensor unit SL6041092TN (40044531) Figure 1-2-3-4 1-14...
Page 26 Rev. 2.0 Maintenance Guide <Y-axis_M and L board specifications> REAR Magnescale sensor unit (40044532) FRONT SL6041092TN Magnescale Y 0.25±0.1 SM6030502TN Figure 1-2-3-5 <Y-axis_XL board specifications> Magnescale sensor unit (40044532) REAR FRONT SM6030502TN Magnescale Y Figure 1-2-3-6 1-15...
Page 27: Clearance Between The Sensor Head And Y-Axis Lm Guide (Y-Axis_Xl Board Specifications Only)
Rev. 2.0 Maintenance Guide 1-2-4. Clearance between the Sensor Head and Y-Axis LM Guide (Y-axis_XL Board Specifications Only) Put the 14mm-ceramic block and the MSC clearance jig (part No. 40098185) in the clearance between the Y-axis LM guide and sensor head in the XY-axes full-stroke to check that they are put in the clearance smoothly without play.
Page 28: Replacing The Limit Sensor And Origin Near Sensor
Left (X negative limit sensor) Distance between the stopper rubber affixing surface of the X-frame end L and the center of the sensor: 114.7 mm (KE-3010: 85.7 mm) Center (X-home position sensor) Distance between the stopper rubber affixing surface of the X-frame end L and the center of the sensor: 125.7 mm (KE-3010: 96.7 mm)
Page 29 Left (X negative limit sensor) Distance between the stopper rubber affixing surface of the X-frame end L and the center of the sensor: 116.5 mm (KE-3010: 93.2 mm) Center (X-home position sensor) Distance between the stopper rubber affixing surface of the X-frame end L and the center of the sensor: 127.5 mm (KE-3010: 104.2 mm)
Page 30 Rev. 2.0 Maintenance Guide For the backward direction, make the adjustment so that the clearance between the X_LMT sensor dog mounted on the rear of the head plate and the sensor surface is 0.8 to 1.5 mm (target: 1.0 mm), and then tighten the screw. (See Figure 1-3-1-3 (M and L board specifications) and Figure 1-3-1-4 (XL board specifications).) <M and L board specifications>...
Page 31 Rev. 2.0 Maintenance Guide <XL board specifications> View of A View of B X_−LMT sensor assembly X_+LMT sensor assembly 0.8 to 1.5 (target: 1 mm) 0.8 to 1.5 (target: 1 mm) X_LMT sensor dog X_LMT sensor dog Figure 1-3-1-4 XL Board Specifications 1-20...
Page 32: Replacing The Y-Axis Limit Sensor And The Y-Axis Home Proximity Sensor
Rev. 2.0 Maintenance Guide 1-3-2. Replacing the Y-Axis Limit Sensor and the Y-Axis Home Proximity Sensor ∗ If only the sensor is replaced, it is not necessary to adjust the position. ∗ If the sensor is replaced together with the bracket, it is necessary to adjust the position. Loosen the screws fixing the Y-limit sensor bracket and make the adjustment so that the distances from the split pin mounting center position of the base frame are those shown in the Figure below.
Page 33 Rev. 2.0 Maintenance Guide <XL board specifications> 159.5 144.5 FRONT REAR Figure 1-3-2-2 XL Board Specifications Front side (Y negative limit sensor) Distance from the split pin mounting center position on the front of the base frame to the center of the sensor: 144.5 mm Front side 2 (Y near sensor) Distance from the split pin mounting center position on the front of the base frame to the center of the sensor: 159.5 mm...
Page 34 Rev. 2.0 Maintenance Guide Make the adjustment so that the clearance between the Y sensor dog and the sensor surface is 1.8 to 2.5 mm (target: 2.0 mm), and then tighten the screw. (See Figure 1-3-2-3 (M and L board specifications) Figure 1-3-2-4 (XL board specifications).) <M and L board specifications>...
Page 35 Rev. 2.0 Maintenance Guide <XL board specifications> Y sensor BR_R Y sensor dog assembly 1.8 to 2.5 (target: 2 mm) Y sensor BR_F assembly Y sensor dog Y sensor BR_R assembly Y sensor BR_F assembly Figure 1-3-2-4 XL Board Specifications 1-24...
Page 36: Checking The Limit Sensor Operation
Rev. 2.0 Maintenance Guide 1-3-3. Checking the Limit Sensor Operation 1-3-3-1. Checking the X-Limit Sensor Operation After the sensor has been replaced, start up the machine. The “Origin Return” dialog box will appear. Do not perform the origin return and click [Cancel]. From the Maintenance menu of the main unit software, select [MS Parameter Setup].
Page 37 Rev. 2.0 Maintenance Guide Check the operation of the +X-limit sensor (X positive limit sensor). Manually move the head right to a position where it interrupts the light to the +X-limit sensor. Check that the “X-axis movement limit” dialog box pops up on the monitor. Move the head left to reset the +X-limit sensor.
Page 38: Checking The X- And Y-Near Sensor Operation
Rev. 2.0 Maintenance Guide 1-3-4. Checking the X- and Y-NEAR SENSOR Operation Perform steps 1) to 3) in the section, Checking the X-limit sensor operation. Select [Manual Control] from the Menu screen of the main unit software. From the [Other] menu on the Manual Control screen, select [Driver Status]. The “Driver Status”...
Page 39 Rev. 2.0 Maintenance Guide Check the operation of the X-near sensor. Check that the display item “X-Near” is OFF. Manually move the head left to a position where it passes the near sensor. After the head has passed the near sensor, check that “X-Near” shown in the Figure above is ON.
Page 40: Replacing The Home Position Sensor
Rev. 2.0 Maintenance Guide 1-4. Replacing the Home Position Sensor 1-4-1. X-Axis The X-axis home position sensor is not provided on the KE-3010/3020V/3020VR. It is built in the magnescale. 1-4-2. Y-Axis <M and L board specifications> The Y-axis home position sensor is not provided on the KE-3010/3020V/3020VR. It is built in the magnescale.
Page 41: Replacing The Cableveyor
Rev. 2.0 Maintenance Guide 1-5. Replacing the Cableveyor 1-5-1. Replacing the X-Axis Cableveyor <M and L board specifications> X_CABLE_BEAR (Part No.: 40110451) Remove the hexagon socket head cap bolt (M4×10) to detach the X_CABLE_BEAR from the HEAD_PLASTIC_RAIL_BR and X_CB_SUPPORT. Remove the M5 nut and washer assembled hexagon socket head cap bolt (M5×14) to detach the M5 flat washer, FC_SUPPORT, and FC_RUBBER.
Page 42 M5 flat washer FC_RUBBER (L153E321000) Washer assembled hexagon socket head cap bolt (M5 × 14) X_PLASTIC_RAIL_XL (40098059) X_PLASTIC_RAIL_3010_XL (40114084 (for KE-3010)) X_PLASTIC_RAIL_SUPPORT_XL (40098058) Hexagon socket head cap bolt (M4 × 10) Hexagon socket head cap bolt (M5 × 10) FC_SUPPORT_X (40093858)
Page 43: Replacing The Y-Axis Cableveyor
Rev. 2.0 Maintenance Guide 1-5-2. Replacing the Y-Axis Cableveyor <M and L board specifications> Y_CABLE_BEAR_M (Part No.: 40110452) Y_CABLE_BEAR_L (Part No.: 40111993) Remove the hexagon socket head cap bolt (M6×16) to detach the Y_CABLE_BEAR from the CB_BRACKET and Y_CB_SUPPORT. Remove the round screw (M6×10) to detach the FC_SUPPORT_Y, FC_SUPPORT_Y_V2 and FC_RUBBER_Y.
Page 44 Rev. 2.0 Maintenance Guide <XL board specifications> Y_PLASTIC_RAIL_XL (Part No.: 40098060) Remove the hexagon socket head cap bolt (M4×10) to detach the Y_PLASTIC_RAIL_XL from the Y_PLASTIC_RAIL_BR_XL and Y_PLA_RAIL_SUPPORT_XL. Remove the round screw (M6×10) to detach the FC_SUPPORT_Y and FC_RUBBER_Y. Remove the arm of the Y-axis cableveyor, take out the cables, and replace the cableveyor. Reassemble the components in the reverse order of disassembly.
Page 45: Replacing The Cables In The X/Y Veyor-Cable
Rev. 2.0 Maintenance Guide 1-6. Replacing the Cables in the X/Y Veyor-Cable 1-6-1. Removing the X Cable Detach the head top cover and disconnect the connectors connected to XY veyor-cable, 1394 robot cable, and OPTICAL FIBER CABLE 7M. XY veyor-cable M and L board specifications: XY veyor-cable (40113621) XL board specifications: XY veyor-cable XL (40092637) 1394 robot cable...
Page 46 Rev. 2.0 Maintenance Guide Detach the FC support and FC rubber. Then cut and remove the tie-up band. FC_SUPPORT FC_RUBBER Figure 1-6-1-2 Movement End of Cableveyor Perform the same work in step 2) at the fixed end of the cableveyor. FC_SUPPORT_X FC_RUBBER Figure 1-6-1-3 Fixed End of Cableveyor...
Page 47: Checking The Cable Marking (X)
Rev. 2.0 Maintenance Guide 1-6-2. Checking the Cable Marking (X) Check the marking position of the XY veyor-cable (XY veyor-cable XL). (Place the marks at a position 115mm from the HEAD-CN2 connector end.) XY veyor-cable (XY veyor-cable XL) Figure 1-6-2-1 Check the marking positions of the 1394 robot cable and the optical fiber cable 7M.
Page 48: Assembling The Cable
Rev. 2.0 Maintenance Guide 1-6-3. Assembling the Cable Apply the grease to portions where the cables (XY veyor-cable (XY veyor-cable XL), 1394 robot cable and the optical fiber cable 7M) are put in the cableveyor, and place the cables and air tubes in the X-axis cableveyor as shown in the figure below (figure viewed from A). ∗...
Page 49 Rev. 2.0 Maintenance Guide φ6) Air tube (blue, (BT0600400EC) 1880mm (solenoid valve Air tube (black, φ8) for head up) (40054839) 2010mm (solenoid valve 1600mm×2 for positive pressure) 1-gang XY veyor-cable 5-gang XY veyor-cable assembly assembly (40113622) (40013621) (KE-3020VR specifications) Front side Rear side Outlet on cableveyor head side, M:L specifications Figure 1-6-3-2-1 Figure Viewed from A...
Page 50 Rev. 2.0 Maintenance Guide For the cable head side (movable end), adjust the marking position of each cable to the upper end of “FC_SUPPORT” (end on the outlet side) and secure them. Adjust the marking to the FC_SUPPORT end. Figure 1-6-3-3 Push in the XY veyor-cable (XY veyor-cable XL), 1394 robot cable and the optical fiber cable 7M in the direction and put the white marking at the end of the X-cableveyor in the...
Page 51: Removing The Y Veyor-Cable
Rev. 2.0 Maintenance Guide 1-6-4. Removing the Y Veyor-Cable Disconnect the binding of the connector bracket at the entrance of the Y-axis cableveyor and the relay connector. Figure 1-6-4-1 Examples of M and L Board Specifications Detach the cover of the Y cableveyor and remove the cable to be replaced. 1-6-5.
Page 52: Assembling The Cable
Rev. 2.0 Maintenance Guide 1-6-6. Assembling the Cable Apply the GERALYN grease (MGREAS400GA) to portions where the cables (XY veyor-cable (XY veyor-cable XL), 1394 robot cable and the optical fiber cable 7M) are put in the cableveyor. Arrange the cables as shown in Figure 1-6-6-1 and adjust their lengths. Air tube (black, φ8) 1-gang XY veyor-cable (40054839)
Page 53 Rev. 2.0 Maintenance Guide Arrange the relay connectors (CN127, CN151, CN165, CN201, CN245, CN813, ZTPWR1, ZTPWR2) of the connector brackets of the Y veyor-cable (Y veyor-cable XL) and XY veyor-cable (XY veyor-cable XL). Adjust the end (rear) of the cable clamp to the white marking on the Y veyor-cable, and then secure the cables.
Page 54 Rev. 2.0 Maintenance Guide Pull the Y veyor-cable, XY veyor-cable in the direction and put the white marking at the movable end (rear side) of the Y-cableveyor in the cable arrangement direction. Push in the cables in the direction and put the white marking at the movable end (rear side) of the Y-cableveyor in the cable arrangement direction.
Page 55 Rev. 2.0 Maintenance Guide Bundle the cables on the rear of the X-axis according to the Figures below. Figure 1-6-6-5 (Left: M and L Board Specifications, Right: XL Board Specifications) Figure 1-6-6-6 (Left: M and L Board Specifications, Right: XL Board Specifications) 1-44...
Page 56 Rev. 2.0 Maintenance Guide Wiring of the YL magnescale relay line Figure 1-6-6-7 Left: M and L Board Specifications, Right: XL Board Specifications 10) Wiring of the YR magnescale relay line Figure 1-6-6-8 Left: M and L Board Specifications, Right: XL Board Specifications 1-45...
Page 57 Rev. 2.0 Maintenance Guide 11) Move the Y-axis to the foremost position and push the cables inside the Y-cableveyor by hand to check that they are flexible. Check the flexibility. Move the Y-axis to the foremost position. Figure 1-6-6-9-1 M and L Board Specifications Check the flexibility.
Page 58 Rev. 2.0 Maintenance Guide 12) With the tie-up bands, secure the cables at the positions shown in the Figure below. ∗ Do not bend the OPTICAL FIBER CABLE (40092448) at an acute angle (up to 50R) as it is an optical cable and pay special attention so that any excessive force is not applied when bundling the cables with the tie-up bands.
Page 59: Wiring Around The Head
Rev. 2.0 Maintenance Guide 1-6-7. Wiring around the Head Connect the cables coming from the XY veyor-cable (40113621) and XY veyor-cable XL (40092637) to the following locations. When connecting the cables, do not bend any cable excessively nor apply any load. In particular, carefully handle the fiber cables. Insert the HEAD-CN13, HEAD-CN15, EN1, and HEAD-CN2 into the locations shown in the Figure 1-6-7-1.
Page 60 Rev. 2.0 Maintenance Guide Run the ZTD-CN5 cable through the route indicated by a blue arrow mark shown in the Figure 1-6-7-1 and insert it into the location shown in the Figure 1-6-7-3. Run the FMLA cable through the same route as the ZTD-CN5 and the route indicated by a blue arrow mark shown in the Figure 1-6-7-3.
Page 61 Rev. 2.0 Maintenance Guide Insert the OPTICAL FIBER CABLE into the location shown in the Figure 1-6-7-7. 1394 ROBOT CABLE Mating relay connector Figure 1-6-7-5 Figure 1-6-7-6 OPTICAL FIBER CABLE Figure 1-6-7-7 1-50...
Page 62: Replacing The Cableveyor Link
Rev. 2.0 Maintenance Guide 1-7. Replacing the Cableveyor Link 1-7-1. X Cableveyor Structure and Part Names Part No./Part name: Bracket at movement end 40093872 Y_PLASTIC_RAIL_L Joint link Part No./Part name: 40098060 Y_PLASTIC_RAIL_XL Part No.: 40098184 Part name: Y_CBLINK_R Link Joint link Part No.: 40098183 Part name: Y_CBLINK_L Lock stay...
Page 63: Separating The Link
Rev. 2.0 Maintenance Guide 1-7-3. Separating the Link Follow the steps below to separate the link and detach it. 1) Insert a slotted screwdriver 2) Pry the slotted screwdriver in the direction indicated by an arrow into the hole in the bottom of to detach the link.
Page 64: Mounting The Arm And Lock Stay
Rev. 2.0 Maintenance Guide 1-7-5. Mounting the Arm and Lock Stay Follow the steps below to mount the arm and lock stay on the link. 1) Insert the arm shaft into the 2) Push the portions about 20 mm 3) Pinch the link stay and arm by away from the both ends of the link.
Page 65: Y Cableveyor Structure And Part Names
Rev. 2.0 Maintenance Guide 1-7-6. Y Cableveyor Structure and Part Names Part No./Part name: 40110452 Y_CABLE_BEAR_M Bracket at movement end Part No./Part name: 40111993 Y_CABLE_BEAR_L Cross separator Link Lock stay Bracket at fixed end 1-7-7. Detaching the Arm and Lock Stay Follow the steps below to detach the arm and lock stay.
Page 66: Separating The Link
Rev. 2.0 Maintenance Guide Lock stay 1) Insert a slotted screwdriver into 2) In the same manner as 3) Detach the lock stay by the dent on the lock stay and described in step 1), insert the hand. lightly pry it to slightly float up slotted screwdriver into the dent the lock stay.
Page 67: Connecting The Cableveyor
Rev. 2.0 Maintenance Guide 1-7-9. Connecting the Cableveyor Replace the link and follow the steps below to connect the links. 1) Detach the arms and lock stays 2) Fit the convex part on the top of 3) Fit the bottom of the link. for five links or more on both the link into the concave part of sides and arrange their...
Page 68 Rev. 2.0 Maintenance Guide ∗ If the arm is not mounted correctly, it becomes as shown in the Photo below. Be sure to make the inspection before starting the operation. ∗ If the arm is not mounted correctly, tap the portion indicated by in the Photo below several times with a plastic hammer.
Page 69: Replacing The X Ball Screw
Rev. 2.0 Maintenance Guide 1-8. Replacing the X Ball Screw 1-8-1. Preparations for X Ball Screw Replacement (1) Detach the X_OIL_GUARD_F_L. X_OIL_GUARD Remove SM3040652TN (2 pcs.). Move the HEAD_PLATE to the right. Remove SM3030552TN (4 pcs.). Remove SM3040652TN (2 pcs.). Move the HEAD_PLATE to the left and detach the X_OIL_GUARD_F_L (front).
Page 70 Rev. 2.0 Maintenance Guide (2) Detach the X_OIL_GUARD_U_L. Detach the X_OIL_GUARD_U_L (bottom). Remove SM3040652TN (1 pc.). Remove SM3030552TN (4 pcs.). Remove SM3040652TN (1 pc.). (3) Disconnect the X_MOTOR cable. Disconnect the connector. 1-59...
Page 71: Removing The X Ball Screw
Rev. 2.0 Maintenance Guide 1-8-2. Removing the X Ball Screw (1) Loosen the coupling on the X motor ball screw side. (2) Loosen the set screw, remove the set screw and set piece, and loosen the lock nut. ∗ After the set screw has been removed, pay special attention so that the set piece is not lost.
Page 72 Rev. 2.0 Maintenance Guide (5) Detach the X ball screw support from the X ball screw. X_ball screw support (6) Remove the screws that secure the X ball screw_nut. Move the X_ball screw nut to the left. (7) Remove the lock nut and spacer. Spacer Lock nut Turn the lock nut to remove it while...
Page 73 Rev. 2.0 Maintenance Guide (8) With the HEAD_UNIT moved to the right, detach the X ball screw. MOTOR_FRAME side (L side) X_BS_NUT_FRAME Status after the X ball screw has been detached. X_BS_NUT_FRAME side (R side) (9) Remove the C-retaining ring and bearing from the X ball screw that has been detached. Detached X ball screw (10) Remove the C-retaining ring, and then remove the bearing from the X ball screw.
Page 74: Mounting The X Ball Screw
Rev. 2.0 Maintenance Guide 1-8-3. Mounting the X Ball Screw (1) Mount the C-retaining ring and bearing that have been removed in step 1-8-2 (10) on a new X ball screw (part No.: 40071327). Apply the NSL grease. Bearing X ball screw New ball screw C-retaining ring (2) Mount the X ball screw that has been assembled in step 1-8-3 (1).
Page 75 Rev. 2.0 Maintenance Guide (3) Fit the spacer and lock nut into the X ball screw and secure them temporarily. Put the set piece and secure it with the set screw. ∗ At this time, be careful not to drop the set piece. Put the stepped part of the lock nut in contact with the spacer.
Page 76 Rev. 2.0 Maintenance Guide (5) Mount the X ball screw frame assembly. X ball screw frame assembly Tighten SL6053092TN (2 pcs.). (6) Secure the X ball screw support temporarily. ∗ At this time, secure temporarily so that two surfaces match with each other. Make two surfaces matched with each other.
Page 77: Adjusting The X Ball Screw
Rev. 2.0 Maintenance Guide 1-8-4. Adjusting the X Ball Screw (1) Move the HEAD_UNIT to the right and tighten the fixing screws (SM6061602TN, 4 pcs.) of the X ball screw nut firmly that has been secured temporarily in step 1-8-3 (3). Move the HEAD_UNIT to the right.
Page 78 Rev. 2.0 Maintenance Guide (3) Reciprocate the HEAD_UNIT several times until it is in contact with the X_STOPPER, and then check that the movement is smooth. Measure the sliding load and check that the measured value is 50[N] or less. If the measured value does not satisfy the standard level, make the adjustment again from step 1-8-4 (1).
Page 79 Rev. 2.0 Maintenance Guide (5) How to measure the sliding load of the X-axis 1) Move the HEAD_UNIT to the left. 2) Push the HEAD_UNIT from the left to the right repeatedly to measure the maximum value three times, and then calculate the average value. 3) Push the HEAD_UNIT from the right to the left repeatedly to measure the maximum value three times, and then calculate the average value.
Page 80 Rev. 2.0 Maintenance Guide (7) Tighten the screw of the coupling_X. (Screw tightening torque: 3.4 [N⋅m]) (8) Mount the X_OIL_GUARD. Mount the X_MOTOR cable, the X_OIL_GUARD_F_L and X_OIL_GUARD_U_L. (Perform the work in the reverse order of the work described in Chapter 1-8-1.) (9) Readjust the home position rough adjustment and check the operation.
Page 81: Replacing The Y Ball Screw
Rev. 2.0 Maintenance Guide 1-9. Replacing the Y Ball Screw 1-9-1. Preparations for Y Ball Screw Replacement (1) Detach the SUB_OIL_COVER_FUR. SUB_COVER_FUR_ASM Remove SL6041092TN (4 pcs.). Remove NM3060810SF. Enlarged figure Back of COVER_FUR 1-70...
Page 82 Rev. 2.0 Maintenance Guide (2) Detach the SUB_COVER_FUL. Remove SL6041092TN (2 pcs.). Back of COVER_FUL SUB_COVER_FUL Remove SL6041092TN (2 pcs.). 1-71...
Page 83 Rev. 2.0 Maintenance Guide (3) Detach the SUB_COVER_RUL. SUB_COVER_RUL Remove SL604089TN (1 pc.). Back of COVER_RUL Remove NM3040520SF (1 pc.). 1-72...
Page 84 Rev. 2.0 Maintenance Guide (4) Detach the SUB_COVER_RUR. ASM_SUB_COVER_RUR Remove SL6041092TN (2 pcs.). Remove SL6041092TN. Remove SL6041092TN. Back of COVER_RUR Remove NM3060810SF. 1-73...
Page 85 Rev. 2.0 Maintenance Guide (5) Detach the COVER_SUL_F_M. Remove SL6061292TN (2 pcs.). COVER_SUL_F_M Back of COVER_SUL_F_M Remove SL6061292TN (3 pcs.). 1-74...
Page 86 Rev. 2.0 Maintenance Guide (6) Detach the COVER_SUL_R_L. Remove NM3060810SF (2 pcs.). COVER_SUL_R_L Back of COVER_SUL_R_L Remove NM3060810SF (3 pcs.). Back of COVER_SUL_R_L Back of COVER_SUL_R_L Remove NM3060810SF. 1-75...
Page 87 Rev. 2.0 Maintenance Guide (7) Detach the COVER_SUR_R. Remove NM3060810SF (3 pcs.). COVER_SUR_R Back of COVER_SUR_R Front of COVER_SUR_R Remove SL6061292TN (1 pc.). 1-76...
Page 88 Rev. 2.0 Maintenance Guide (8) Disconnect the Y_MOTOR cable. Disconnect the connector. 1-77...
Page 89: Removing The Y Ball Screw
Rev. 2.0 Maintenance Guide 1-9-2. Removing the Y Ball Screw (1) Loosen the coupling on the ball screw side. ∗ Be careful not to remove the coupling screw. Y_MOTOR Coupling_Y Coupling screw Perform the same work for the YR. 1-78...
Page 90 Rev. 2.0 Maintenance Guide (2) Loosen the set screw of the lock nut. Put the wrench 22 on the lock nut and wrench 17 on the groove of the ball screw, and then loosen the lock nut. ∗ Pay special attention so that the set screw of the lock nut does not project from the lock nut surface.
Page 91 Rev. 2.0 Maintenance Guide To loosen the lock nut on the rear of the ball screw on the YR side, put the wrench wrapped in cloth rag into the clearance between the Y motor frame and base frame. Utilize this clearance. Y_MOTOR_FRAME BASE_FRAME YR rear side...
Page 92 Rev. 2.0 Maintenance Guide (4) Remove the lock nut and spacer on the rear. ∗ Be careful not to drop the set piece. The set piece and lock nut are used as a set. [Lock nut (Part No.: 40093876)] Lock nut Spacer Spacer (Part No.: 40093877) Lock nut (Part No.: 40093876)
Page 93 Rev. 2.0 Maintenance Guide (6) Remove the screws that secure the ball screw nut. L side Before starting the work, move the R side HEAD_UNIT to the front. To replace the ball screw on the R side, move the HEAD_UNIT to the L side.
Page 94: Mounting The Y Ball Screw
Rev. 2.0 Maintenance Guide (8) Pull out the Y ball screw. ∗ Do not touch the ball screw by bare hand. (Doing so may cause the ball screw to rust.) After the lock nut and spacer on the front have been removed, pull out the Cloth rag ball screw while holding the ball screw shaft by your left hand.
Page 95 Rev. 2.0 Maintenance Guide (2) Fit the spacer and lock nut into the ball screw on the front (same procedures as described in steps 1-9-2 (6) and 1-9-2 (7)). ∗ Be careful not to drop the set piece. Put the stepped part of the lock nut in contact with the spacer. Spacer Y MOTOR Lock nut...
Page 96 Rev. 2.0 Maintenance Guide (3) Apply the NSL grease (40094361) to the side surface of the Y_BEARING_ASM evenly. Grease (4) Apply the NSL grease to the hole in the Y_BS_FRAME evenly (portion where the Y_BEARING_ASM is to be put). Also, apply the NSL grease to the top end of the Y ball screw evenly (portion where the Y_BEARING_ASM is to be put).
Page 97 Rev. 2.0 Maintenance Guide (6) Apply the NSL grease to the inside of the spacer evenly, and then fit it into the ball screw (rear side). Insertion direction Spacer (7) Put the set piece in the lock nut and fit it into the ball screw (rear side). ∗...
Page 98 Rev. 2.0 Maintenance Guide (8) Tighten the lock nut on the front with the wrenches 17 and 22. Tighten the set screw of the lock nut. Wrench 22 turning direction Wrench 17 Wrench 22 Set screw of lock nut (9) Tighten the lock nut on the rear with the wrenches 17 and 22. 1) Put the wrench on the groove of the ball screw on the front.
Page 99: Adjusting The Y Ball Screw
Rev. 2.0 Maintenance Guide 3) Tighten the set screw of the lock nut. Set screw of lock nut 1-9-4. Adjusting the Y Ball Screw (1) Move the X_AXIS_FRAME_ASM to a front limit where the wrench can be put, and then retighten the screws (2 pcs.) (SM6062002TN) inside the machine.
Page 100 Rev. 2.0 Maintenance Guide (3) After checking, move the X_AXIS_FRAME_ASM to the front until it is in contact with the Y_STOPPER, and then retighten the screws (SM6062002TN, 2 pcs.) outside the machine. Y_STOPPER_ASM X_AXIS_FRAME_ASM Y_MOTOR_FRAME (4) Reciprocate the HEAD_UNIT several times again until the X_AXIS_FRAME_ASM is in contact with both the Y_STOPPER on the front and the Y_STOPPER on the rear to check that the movement is smooth.
Page 101 Rev. 2.0 Maintenance Guide (6) how to measure the sliding load of the Y-axis. 1) Move the HEAD_UNIT to the center, and then move the X-axis frame to the front. 2) Push the HEAD_UNIT from the front to a portion close to the ATC repeatedly to measure the maximum values three times, and then calculate the average value.
Page 102 Rev. 2.0 Maintenance Guide (8) Reciprocate the Head several times again until the X_AXIS_FRAME_ASM is in contact with both the Y_STOPPER on the front and the Y_STOPPER on the rear to check that the movement is smooth. If the movement is not smooth, make the adjustment again from step 1-9-4 (5). (9) Secure the YL and YR coupling screws.
Page 103 Rev. 2.0 Maintenance Guide (12) Before starting the aging, apply the NSL grease and move the HEAD_UNIT ｆfrom the front to the rear and from the rear to the front conform it to the entire shaft. ∗ Wipe off the oozed grease with a cloth rag. Wipe off the oozed grease with a Grease gun cloth rag.
Page 104 Rev. 2.0 Maintenance Guide Portions needing cautions during replacement of the X ball screw and Y ball screw (edge and burr portions) X_FRAME_END_L X_FRAME_END_R Y_MOTOR_FRAME BASE_FRAME_B Y_STOPPER_ASM Y_BASE_FRAME_L Y_BASE_FRAME_R 1-93...
Page 105: Head Unit
Rev. 2.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always DANGER shut-down the power before starting the maintenance and adjustment work. HEAD UNIT 2-1. Replacing and Adjusting the Head 2-1-1. LNC60 Head 1) Turn OFF the compressed air to the machine main unit. 2) Detach the head top cover, head left cover, head right cover, and head cover.
Page 106 Rev. 2.0 Maintenance Guide 5) Disconnect the φ4, φ6 and φ8 air tubes from the solenoid valve. 6) Detach the head valve bracket. φ4 air tube Head valve bracket φ8 air tube φ8 air tube φ6 air tube 7) Disconnect the Z- and θ-motor cables from the servo amplifier board. Disconnect the cables from three boards...
Page 107 Rev. 2.0 Maintenance Guide 8) Remove the HMS fixing screws. If the BMR is mounted, remove the BM_ANGLE_BR fixing screws. HMS fixing screw BM_ANGLE_BR fixing screw 9) Detach the encoder of the LNC60 and disconnect the 1394 cable. 10) Disconnect the φ4 air tube from the union Y for the head-up cylinder. 11) Detach the air cylinder.
Page 108: Ic Head (Ke-3020V)
Rev. 2.0 Maintenance Guide 2-1-2. IC Head (KE-3020V) 1) Disconnect the Zθ-motor cables from the servo amplifier board. (Disconnect all connectors from the 4th stage described in step 7) of section 2-1-1.) 2) Disconnect the T-sensor cables from the head main board (CN27). 3) Disconnect the fibers (2 pcs.) from the point sensor amplifier and detach the amplifier main unit from the bracket.
Page 109: Ic Head (Ke-3020Vr)
Rev. 2.0 Maintenance Guide 2-1-3. IC Head (KE-3020VR) 1) Disconnect the Zθ-motor cables from the servo amplifier board. (Disconnect all connectors from the 4th stage described in step 7) of section 2-1-1.) 2) Disconnect the T-sensor cable from the head main board (CN27). 3) Disconnect the connector (3 locations) of the LA connection cable from the FMLA sensor.
Page 110: Replacing The Motor
Rev. 2.0 Maintenance Guide 2-2. Replacing the Motor 2-2-1. Replacing the Z-Motor (LNC60 Head) After the Z motor has been replaced, it is absolutely necessary to re-input the MS parameters related to the Z-axis home position adjustment, Z-axis height, and laser. (For details of input items, see section 2-8.) SL6031692TN 1) Disconnect the motor cables from the servo...
Page 111: Replacing The Θ-Motor
Rev. 2.0 Maintenance Guide 2-2-2. Replacing the θ-Motor After the θ-motor has been replaced, it is absolutely necessary to re-input the MS parameters related to the axis home. (For details of input items, see section 2-8.) 40044533 Servomotor 10W 1) Disconnect the motor cables from the servo amplifier board. (θ-axis) Carry out the steps 1) through 6) in section 2-1-1 to detach the head valve bracket.
Page 112: Replacing The Z-Motor (Ic Head)
Rev. 2.0 Maintenance Guide 2-2-3. Replacing the Z-Motor (IC Head) After the Z-motor has been replaced, it is absolutely necessary to re-input the MS parameters related to the Z-axis home position adjustment, Z-axis height, and laser. (For details of input items, see section 2-8.) 1) Disconnect the motor cables from the servo amplifier board.
Page 113: Replacing The Θ-Motor (Ic Head)
Rev. 2.0 Maintenance Guide 2-2-4. Replacing the θ-Motor (IC Head) After the θ-motor has been replaced, it is absolutely necessary to re-input the MS parameters related to the axis home. (For details of input items, see section 2-8.) 1) Disconnect the motor cables from the servo amplifier board.
Page 114: Replacing The T-Sensor
Rev. 2.0 Maintenance Guide 2-3. Replacing the T-Sensor After the T-sensor has been replaced, perform the home position return to check that it functions correctly. (For details about input items, see section 2-8.) 1) Detach the T-sensor bracket from the head. 2) Remove the mounting screws (2 pcs.) of the T-sensor bracket and detach the bracket.
Page 115: Replacing The Laser Sensor
Rev. 2.0 Maintenance Guide 2-4. Replacing the Laser Sensor 2-4-1. Replacing the Laser Sensor (LNC60) After the LNC60 has been replaced, it is absolutely necessary to re-input the MS parameters related to the laser. (See section 2-8.) 1) Disconnect the connectors (encoder and IEEE1394) and remove the mounting screws (3 pcs.) to detach the LNC60.
Page 116: Replacing The Point Sensor (Ke-3020V)
Rev. 2.0 Maintenance Guide 2-4-2. Replacing the Point Sensor (KE-3020V) After the point sensor has been replaced, it is absolutely necessary to re-input the MS parameters related to the laser. (See section 2-8.) 1) Disconnect the fiber from the point sensor amplifier. 2) Remove the mounting screws (4 pcs.) from the diffuser base and detach the point sensor assembly.
Page 117 Rev. 2.0 Maintenance Guide <Adjusting the offset and sensitivity of the point sensor> 1) Before starting the adjustment, set the sensitivity change-over switch to “NORM” and the response time change-over switch to “FAST”. 2) Connect “+” and “-” of the voltmeter to the check terminals TE27 and GND on the S-HEAD MAIN PCB ASM, respectively.
Page 118: Replacing The Fmla (Ke-3020Vr)
Rev. 2.0 Maintenance Guide 2-4-3. Replacing the FMLA (KE-3020VR) After the LA sensor has been replaced, it is absolutely necessary to re-input the MS parameters related to the laser. (See section 2-8.) After the replacement work has been completed, clean the laser window of the LA sensor with a clean cloth rag.
Page 119 Rev. 2.0 Maintenance Guide ∗ If the tie-up bands have been cut when detaching the FMLA sensor, bundle the cables as shown in the Figure below. Connector on far side of EA9500B0100 left sensor Tie-up band (small) 40080206 LA SENSOR BEAR CABLE ASM ∗...
Page 120: Replacing The Head Up Cylinder
Rev. 2.0 Maintenance Guide 2-5. Replacing the Head Up Cylinder 1) Turn the finger valve to stop the air supply and disconnect the air tubes. 2) Remove the head up springs from both ends, and then remove the nut from the top end of the air cylinder to detach the release bar.
Page 121: Replacing The Belts
Rev. 2.0 Maintenance Guide 2-6. Replacing the Belts 2-6-1. Replacing the Timing Belt Z After the timing belt Z has been replaced, it is absolutely necessary to re-input the MS parameters related to the Z-axis home position adjustment, Z-axis height, and laser. (For details of input items, see section 2-8.) SL6031692TN 1) Loosen the SEMS cap bolts...
Page 122: Ic Head
Rev. 2.0 Maintenance Guide 2-6-3. IC Head <Replacing the timing belt Z IC> After the timing belt Z IC has been replaced, it is absolutely necessary to re-input the MS parameters related to the Z-axis home position adjustment, Z-axis height, and laser. (For details of input items, see section 2-8.) 1) Loosen the screws (3 pcs.)
Page 123 Rev. 2.0 Maintenance Guide <Replacing the timing belt θ: KE-3020VR> After the timing belt θ has been replaced, it is absolutely necessary to re-input the MS parameters related to the Z-axis home. (For details of input items, see section 2-8.) 1) Detach the T-sensor dog 2) Loosen the stop screws (2 pcs.) of the spline pulley 3) Detach the bearing base L...
Page 124: Replacing The Z-Slide Shaft
Rev. 2.0 Maintenance Guide 2-7. Replacing the Z-Slide Shaft When the Z-slide shaft has been replaced, it is necessary to input the MS parameters related to the θ-axis and Z-axis home position adjustment, Z-axis height, and laser again. (For details about input items, see section 2-8.) 1) Remove the hollow setscrew (×1) from the lower portion of the coupling.
Page 125: Readjustment After Replacement Of Head Unit
Rev. 2.0 Maintenance Guide 2-8. Readjustment After Replacement of Head Unit Table 2-8-1 List of Readjustment Items After Replacement of Head Unit Laser Mounting VCS camera VCS general Laser offset Head offset scaling general offset offset offset Head unit assembly (Note 1) Z-motor (Note 1)
Page 126: Parts Around The Head
Rev. 1.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always DANGER shut-down the power before starting the maintenance and adjustment work. PARTS AROUND THE HEAD 3-1. Replacing the Solenoid Valve Components Before replacing the solenoid valves, always shut-down the main compressed air. 3-1-1.
Page 127: Replacing The Filter
Rev. 1.0 Maintenance Guide 3-1-2. Replacing the Filter • Replacing the head filter 1) Follow step 1) described in section 3-1-1 to detach the head left cover. 2) Remove the cap bolts (×2) to detach the filter box U. (O-ring is mounted under the filter box U. Carefully handle this O-ring so that it is not lost.) 3) Take out the filter and replace it with a new one.
Page 128: Replacing The Bad Mark Sensor (Optional)
Rev. 1.0 Maintenance Guide 3-2. Replacing the Bad Mark Sensor (Optional) 3-2-1. Sensor Assembly HMS_BR_V2 M3×5 SEMS cap bolts (×2) BM holder M3×6 SEMS cap bolts (×2) Washer Fiber lens Figure 3-2-1-1 Replacing the Bad Mark Sensor After the fiber has been mounted at the dimensions shown in the Figure using the attached nuts and washer, mount the lens.
Page 129: Adjusting The Sensor Height
Rev. 1.0 Maintenance Guide 3-2-2. Adjusting the Sensor Height Move the bad mark sensor to a point above the calibration block. Loosen the SEMS cap bolts at two places and move the BMR lens bracket so that the distance between the surface of the bad mark sensor and the top surface of the calibration block becomes 28 +0.5 After the sensor height has been adjusted, secure the bad mark sensor with SEMS cap bolts.
Page 130: Amplifier
Rev. 1.0 Maintenance Guide 3-2-3. Amplifier Left OCC camera assembly Camera bracket SM6030502TN (×2) Bad mark sensor amplifier Figure 3-2-3-1 Assembling the Amplifier 3-2-4. Assembling the Fiber Unit to the Amplifier Make the fiber unit portion having the projection faced toward the amplifier portion without LED, and then insert the fiber unit all the way in.
Page 131: Setting The Switches On The Bad Mark Sensor Assembly
Rev. 1.0 Maintenance Guide 3-2-5. Setting the Switches on the Bad Mark Sensor Assembly Use as it is the amplifier in the factory-settings. SET button Mode switch → AUTO Output timer Operation mode change-over switch change-over switch → NORMAL → L ON Figure 3-2-5-1 Switch Settings 3-3.
Page 132: Adjusting The Hms Height
Rev. 1.0 Maintenance Guide 3-3-2. Adjusting the HMS Height Move the HMS sensor to a point above the calibration block. Loosen the SEMS cap bolts two locations and adjust the distance between the bottom surface of the height sensor and the top surface of the calibration block to a specified value of 50 ±...
Page 133: Replacing The Head Board
Rev. 1.0 Maintenance Guide 3-4. Replacing the Head Board 3-4-1. Replacing the Head Main Board 1) Remove the SL6030892TN (×10) to detach the main cover. 2) Disconnect various connectors and remove the SL4030891SC (×9) to detach the head main board. 3) Reassemble the parts and components in the reverse order of disassembly.
Page 134: Replacing The Servo Amplifier Board
Rev. 1.0 Maintenance Guide 3-4-2. Replacing the Servo Amplifier Board 4-axis servo amplifier assembly SL4030891SC SL6032092TN Head top PCB plate Figure 3-4-2-1 Replacing the Servo Amplifier Board Note) After the servo amplifier board has been replaced, set the rotary switch. (For details, see page 16-6 on QA Table 16.Electrical “Axis setting of Z/θ-axis servo amplifier”.)
Page 135: Occ Assembly
Rev. 2.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always DANGER shut-down the power before starting the maintenance and adjustment work. OCC ASSEMBLY 4-1. Replacing the OCC Assembly 1) Remove the SEMS cap bolts to detach the camera bracket. 2) The camera assembly is secured with the SEMS cap bolts The light assembly is secured with the SEMS cap bolts Disconnect the connectors and remove the screws, and then replace the OCC assembly.
Page 136: Replacing The Ccd Camera And Lens
Rev. 2.0 Maintenance Guide 4-2. Replacing the CCD Camera and Lens 1) Detach the camera assembly from the head plate using the procedure described in section 4-1, Replacing the OCC Assembly. 2) Remove the bolts securing the CCD camera and lens to replace the CCD camera and lens.
Page 137: Replacing The Occ Coaxial/Angle Light Board Assemblies
Rev. 2.0 Maintenance Guide 4-3. Replacing the OCC Coaxial/Angle Light Board Assemblies 1) Detach the light assembly from the head plate using the procedure described in section 4-1, Replacing the OCC Assembly. 2) Remove the SEMS cap bolt (×2) to replace the OCC coaxial light board assembly. 3) Remove the SEMS cap bolts (×4) to replace the OCC angle light board assembly.
Page 138: Replacing The Lens Filter/Light Diffuser
Rev. 2.0 Maintenance Guide 4-4. Replacing the Lens Filter/Light Diffuser 1) Detach the light assembly from the head plate using the procedure described in "Replacing the OCC Assembly". 2) Remove the SEMS cap bolt (×1), collar (×1) and shoulder screws (×2) to detach the light filter U support, lens filter and guide plate.
Page 139 Rev. 2.0 Maintenance Guide ∗ Adjusting the Polarizing Filter 1) Put a white ceramic board on the calibration block and move the camera above the board. 2) Loosen the setscrew. Turn the light filter U support and secure it when the screen is at the brightest level.
Page 140: Adjusting The Focus
Rev. 2.0 Maintenance Guide 4-5. Adjusting the Focus <Procedure> 1) Mount the camera adjustment jig on the top of the CAL block so that the etching surface is faced downward. 2) Loosen the SEMS cap bolt with washers (total of 6 locations) that secure the camera, move the camera up and down, and when lines up to 2 on the etching surface are clearly visible (see the figure below), secure the camera in position.
Page 141: Adjusting The Occ Light Quantity
Rev. 2.0 Maintenance Guide 4-6. Adjusting the OCC Light Quantity <Procedure> 1) Check that the OCC light goes on with manual control. 2) Carry out "Adjustment of OCC Light" in the MS parameters. (See the section related to OCC light quantity adjustment in the specifications for the MS parameter operation.) 4-7.
Page 142: Board Transport Unit
Rev. 2.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always DANGER shut-down the power before starting the maintenance and adjustment work. BOARD TRANSPORT UNIT 5-1. Replacing the Transport Belt 1) Loosen the transport belt tension adjustment pulley. (Locations indicated by arrows in the figure below) Figure 5-1-1 PWB Transport Block and Transport Belt 2) Replace the belt with the one shown in Table 5-1-1.
Page 143: Replacing The Transport Pulley
Rev. 2.0 Maintenance Guide 5-2. Replacing the Transport Pulley Two kinds of transport pulleys are available. If the mounting position is changed or the pulley is mounted incorrectly, this may cause incorrect pulley rotation or incorrect alignment of the transport belt, resulting in wear on the belt. Always refer to relevant mounting procedure when mounting the transport pulley.
Page 144: Replacing The In And Out Motors
Rev. 2.0 Maintenance Guide 5-3. Replacing the IN and OUT Motors 1) Disconnect the connector of the motor relay cable. 2) Loosen the screws fixing the motor bracket A to detach the drive belt from the motor pulley S. 3) Loosen the fixing screws and detach the motor.
Page 145: Replacing The Center Motor
Rev. 2.0 Maintenance Guide 5-4. Replacing the CENTER Motor 1) Detach the connector of the motor relay cable. 2) Loosen the screw of the motor bracket to detach the drive belt C from the motor pulley 3) Loosen the motor fixing screw to detach the motor 4) Mount the motor shaft and motor pulley so that the...
Page 146: Replacing The Timing Belt
Rev. 2.0 Maintenance Guide 5-5. Replacing the Timing Belt 5-5-1. Replacing the Timing Belt for Adjustment of the Transport Width 1) Loosen the setscrew to detach the handle shaft coupling from the screw shaft. 2) Loosen the tension pulley to detach the timing belt 3) Remove the bearing fixing screw from the rail stand on the driven side.
Page 147 Rev. 2.0 Maintenance Guide ② ③ ① ④ ⑥ ⑧ ⑦ ⑤ ⑨ ⑩ ⑪ ⑫ Tension...
Page 148: Replacing The Timing Belt For The Transport Motor
Rev. 2.0 Maintenance Guide 5-5-2. Replacing the Timing Belt for the Transport Motor 1) To replace the timing belt of the IN/OUT motor, follow step 2) in section 5-3 to detach the timing belt. Accordingly, to replace the timing belt of the CENTER motor, follow step 2) in section 5-4 to detach the timing belt.
Page 149: Replacing The Left And Right Sensors
Rev. 2.0 Maintenance Guide 5-6. Replacing the LEFT and RIGHT Sensors 5-6-1. Replacing the LEFT and RIGHT Sensors (M and L Board Specifications) Bind the cables A and B with binding bands, taking care that they are not pulled or loosened excessively during adjustment of sensor position.
Page 150 Rev. 2.0 Maintenance Guide The cable should have an allowance when the movable part is moved in the direction indicated by an arrow mark. Figure 5-6-1-2 Front Reference: Right Sensor, Rear Reference: Left Sensor 40110063 LEFT_SENSOR_ASM 40110067 RIGHT SENSOR ASM SL4031291SC SCREW M3×L12 EA9500B0000...
Page 151: Replacing The Left And Right Sensors (Xl Board Specifications)
Rev. 2.0 Maintenance Guide 5-6-2. Replacing the LEFT and RIGHT Sensors (XL Board Specifications) Bind the cables A and B with binding bands, taking care that they are not pulled or loosened excessively during adjustment of sensor position. The cable should have an allowance when the movable part is moved in the direction indicated by an arrow mark.
Page 152 Rev. 2.0 Maintenance Guide The cable should have an allowance when the movable part is moved in the direction indicated by an arrow mark. Figure 5-6-2-2 Front Reference: Right Sensor, Rear Reference: Left Sensor 40092568 LEFT_SENSOR_ASM 40092567 RIGHT SENS CABLE ASM SCREW M3×L12 SL4031291SC EA9500B0000...
Page 153: Replacing The Wait/Stop/C-Out Sensors
Rev. 2.0 Maintenance Guide 5-7. Replacing the WAIT/STOP/C-OUT Sensors 5-7-1. Replacing the WAIT Sensor (M and L Board Specifications) 1) Assemble the WAIT sensor for the M board specifications as shown in the Figure below according to the flow direction. Front reference: Left →...
Page 154 Rev. 2.0 Maintenance Guide 5-7-2. Replacing the WAIT Sensor (M and L Board Specifications) 1) Remove the screw to detach the STOP sensor 2) Remove the screw to detach the CO sensor bracket 3) Remove the screw to detach the C-OUT sensor from the CO sensor bracket 4) Replace each sensor.
Page 155 Rev. 2.0 Maintenance Guide 5) Run the cables as shown in Figure 5-7-2-2. 5-14...
Page 156: Replacing The Wait, Stop And C-Out Sensors (Xl Board Specifications)
Rev. 2.0 Maintenance Guide 5-7-3. Replacing the WAIT, STOP and C-OUT Sensors (XL Board Specifications) 5-7-3-1. Replacing the Fiber 1) Pull out the fiber from the sensor amplifier. 2) To replace the fiber on the light emitting side, detach the light emitting part from the sensor block.
Page 157 Rev. 2.0 Maintenance Guide 5-7-3-2. Replacement 5-7-3-2-1. Assembling the Fiber into the Amplifier 1) Raise the lever on the top of the amplifier unit. 2) Insert the fiber into the amplifier unit completely until it is in contact with the far position, and then lay down the lever.
Page 158 Rev. 2.0 Maintenance Guide Figure 5-7-3-2-2-2 5-17...
Page 159 Rev. 2.0 Maintenance Guide 5-7-3-2-3. Adjusting the Gain of the Amplifier Unit After the amplifier and fiber have been replaced, follow the steps below to adjust the gain. to “SET” and press [MODE]. Change the switch Press the [UP] or [DOWN] button to indicate the display shown on the right.
Page 160 Rev. 2.0 Maintenance Guide Change to “RUN”. Set the transport width to its maximum level and keep the [MODE] button pressed for 3 sec. or longer. The progress bar increases as shown on the right. After that, the main digital indicator shows “400”.
Page 161: Replacing The Stopper Cylinder
Rev. 2.0 Maintenance Guide 5-8. Replacing the Stopper Cylinder 1) Detach the hexagon nut 2) Detach the cylinder fixing screws 3) Turn the shaft of the cylinder to remove the cylinder from the stopper connector 4) When installing a new stopper cylinder, reassemble the components in the order of steps 3) to 1).
Page 162: Replacing The Support Table Home Position Sensor (Bu Home Position Sensor)
Rev. 2.0 Maintenance Guide 5-9. Replacing the Support Table Home Position Sensor (BU Home Position Sensor) 1) Detach the sensor from the sensor bracket. 2) Adjust the distance between the sensor and sensor dog to 1 mm. E4115729000: BU_SENSOR_BRACKET Attached screw 40092573: BU ORG SENS ASM Figure 5-9-1 BU Home Position Sensor 5-21...
Page 163: Replacing The T-Pin Sensor (Optional)
Rev. 2.0 Maintenance Guide 5-10. Replacing the T-PIN Sensor (Optional) 1) Remove the adjustment screw to detach the sensor bracket and replace the sensor. When reassembling the components, adjust the position of the sensor bracket by loosening the adjustment screw and moving the sensor bracket up and down so that the T-PIN sensor is turned ON when the center ring pin is lowered by 1.5 mm.
Page 164: Replacing The Pusher Y Cylinder (Outer Shape Reference)
Rev. 2.0 Maintenance Guide 5-11. Replacing the Pusher Y Cylinder (Outer Shape Reference) 1) Detach the par from the cylinder 2) Loosen the nut (accessory) of the cylinder to detach it from the part 3) Loosen the nut (accessory) to detach the pusher B from the top of the cylinder Figure 5-11-1...
Page 165: Replacing The Pressure Reducing Valve
Rev. 2.0 Maintenance Guide 5-12. Replacing the Pressure Reducing Valve Disconnect the piping tube and remove the mounting screw (SL6041092TN) and replace the pressure reducing valve with a new one. Pressure must be adjusted as follow. Y pusher: 0.50 MPa ( ± 0.05 MPa) ∗...
Page 166: Replacing The Centering Pin (Option)
Rev. 2.0 Maintenance Guide 5-13. Replacing the Centering Pin (Option) 1) Loosen the screws of the guide block A to detach the centering pin together with the guide block. ２１３ Figure 5-13-1 2) At this time, also detach the ⑬...
Page 167: Replacing The Support Table Motor (Bu Motor)
Rev. 2.0 Maintenance Guide 5-14. Replacing the Support Table Motor (BU Motor) ① 1) Remove the support table as described below. ② ② ② 1. Stretch the transport width as much as possible. 2. Remove the support table setscrews (15 pcs.) to detach the support table ②...
Page 168: Adjusting The Gap Between Torque Supporter And Support Motor
Rev. 2.0 Maintenance Guide 5-14-1. Adjusting the Gap between Torque Supporter and Support Motor The gap between the torque supporter and support table motor must be adjusted to 1.1 mm. Figure 5-14-1-1 Motor and Torque Supporter 5-27...
Page 169: Adjusting The Tension Of The Support Table Driving Timing Belt
Rev. 2.0 Maintenance Guide 5-14-2. Adjusting the Tension of the Support Table Driving Timing Belt To adjust the tension of the support table driving timing belt, loosen the fixing screw of the encoder assembly and move the assembly in the arrow direction, input the said values to the sonic belt tension meter (manufactured by UNITTA), measure the tension at the locations shown below, and then adjust the tension within the required range.
Page 170: Placing The Support Table Surface Horizontally
Rev. 2.0 Maintenance Guide 5-14-3. Placing the Support Table Surface Horizontally To check flatness of the support table, attach a lever dial to the head's OCC camera bracket and measure flatness near the center of each area circled in the figure below. Adjust the height of the table so that the difference in flatness at the three positions is within 0.02 mm.
Page 171: Replacing The Support Table Encoder
Rev. 2.0 Maintenance Guide 5-15. Replacing the Support Table Encoder 1) Detach the support table in the same manner as described in section 5-13, Replacing the Support Table Motor. 2) Loosen the setscrew and move the encoder assembly in the direction indicated by an arrow mark to loosen the tension of the timing belt.
Page 172: Replacing The Backup Stopper (For En Type Only)
Rev. 2.0 Maintenance Guide 5-16. Replacing the Backup Stopper (for EN Type Only) 1) Crosswise position of the BU stopper must be adjusted so that the distance A shown in the figure is 5 mm when the air is ON and the BU stopper (rubber area) is in contact with the peripheral surface of the ball screw flange.
Page 173: Solenoid Valve
Rev. 2.0 Maintenance Guide 5-17. Solenoid Valve In the case of EN type, a solenoid valve (PV150209000) is provided in addition to those provided as the standard specifications. ② BU (Added for EN BU（ENで追加） specification) VCSSV ① ＳＴＯＰ ① SHAPE Y ①...
Page 174: Cal Block
Rev. 2.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always DANGER shut-down the power before starting the maintenance and adjustment work. CAL BLOCK 6-1. Replacing the CAL Block Board Assembly 1) Disconnect two bounded cables from the board. 2) Disconnect the φ4 air tube from the elbow union.
Page 175: Replacing The Ejector
Rev. 2.0 Maintenance Guide 6-2. Replacing the Ejector Close the hand valve at the lower left portion of this main unit. Disconnect the φ4 air tube and φ6 air tube Disconnect the cable of the CAL VCUM SV assembly. Remove the mounting screws (2 pcs.) and replace the CAL VCUM SV assembly.
Page 176: Replacing The Load Cell
Rev. 2.0 Maintenance Guide 6-3. Replacing the Load Cell Disconnect the bundled cables from the load cell amplifier. Remove the fixing screws (2 pcs.) to detach the load cell assembly. When mounting a new load cell, reassemble the components in the reverse order of disassembly.
Page 177: Atc
Rev. 2.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always shut-down the power before starting the maintenance and DANGER adjustment work. After the ATC base has been replaced, it is necessary to obtain “ATC Offset” of the MS parameters again.
Page 178 Rev. 2.0 Maintenance Guide 4) Adjust the air cylinder rod fixing position. With the slide plate open, visually adjust the position so that the hole on the ATC base matches the center of the arc of the slide plate, then fit the nut supplied with the ATC cylinder to the ATC joint.
Page 179 Rev. 2.0 Maintenance Guide 5) Adjust the sensor dog position When opened: Open the slide plate and secure the dog at a position where the dog is further moved 1mm after the LED goes off. When closed: Close the plate. The plate must be stopped at a position where it is further moved 1mm after the LED is lit.
Page 180: Replacing The Atc Open And Close Sensors
Rev. 2.0 Maintenance Guide 7-2. Replacing the ATC OPEN and CLOSE Sensors 1) Detach the sensor dog, and cut and remove the tie-up bands from the fixing base on the side of the ATC base. 2) Replace the ATC OPEN or CLOSE sensor assembly. 3) Secure the cables to the fixing base with the tie-up bands and assemble the sensor dog.
Page 181: Vcs
Rev. 2.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always DANGER shut-down the power before starting the maintenance and adjustment work. 8-1. Replacing the CCD Camera Lens (Replace the CCD Camera and Lens as S-VCS Camera Assembly.) 1) Remove the nylatches of the light unit cover to detach the front and rear flat plate V.
Page 182 Rev. 2.0 Maintenance Guide 4) When the light unit is detached, the camera can be seen. Remove three M4×20 SEMS cap bolts (SL6042092TN) to detach the camera. Never remove this screw since it has been adjusted correctly at the factory. 40106751: S-VCS ST camera assembly 40106752: S-VCS OP camera assembly Figure 8-1-2...
Page 183: Replacing The Standard S-Vcs → Optional S-Vcs Switching Cylinder
Rev. 2.0 Maintenance Guide Replacing the Standard S-VCS → Optional S-VCS 8-2. Switching Cylinder 22.5 mm 6.5 mm 1) Close the finger valve to shut down supply of air to the machine. 2) Disconnect the air tubes and detach the VCS sensor assemblies (see Figure 8-2-1).
Page 184: Replacing The Light Boards
Rev. 2.0 Maintenance Guide 8-3. Replacing the Light Boards 8-3-1. Transmission Light Board, Coaxial Light Board 1) In the case of the coaxial light board, detach the cylinder, remove the bolts and then replace the board. 2) In the case of the transmission light board, remove the SEMS bolts and then replace the board.
Page 185: Downward Light Board, Side Light Board
Rev. 2.0 Maintenance Guide 8-3-2. Downward Light Board, Side Light Board 1) In the case of the side light board, remove the SEMS bolts and then replace the board. 2) In the case of the downward light board, remove the side light board first, detach the light studs and then replace the board.
Page 186: Feeder Bank And Replacement Table (Optional)
Rev. 2.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always shut-down the power before starting the maintenance and DANGER adjustment work. FEEDER BANK AND REPLACEMENT TABLE (OPTIONAL) 9-1. Common Parts and Units for Mechanical Feeder and Electric Feeder •...
Page 187 Rev. 2.0 Maintenance Guide • Overall Drawing (Electric and Mechanical Replacement Table Specifications) (XL Specifications) PV010505100 MECHANICAL VALVE PV010505000 40093831 MECHANICAL VALVE DRIVE CYLINDER UNIT 40092511 SWITCH D3DC-3 40094347 CYLINDER CM2B40-75 40092513 DRIVE CYL SENSOR F ASM PA630750300 AIR CYLINDER 40094348 CYLINDER CDM2B40-200 Figure 9-1-2 Bank Support (XL)
Page 188: Replacing The Mechanical Valve (Optional Replacement Table)
Rev. 2.0 Maintenance Guide 9-1-1. Replacing the Mechanical Valve (Optional Replacement Table) 1) Turn OFF the compressed air to the machine main unit. 2) Disconnect the air tubes from the elbow union. 3) Remove the mounting screws to detach the valve from the bracket. 4) Attach the elbow union and silencer on a new valve and secure them to the bracket with the mounting screws.
Page 189 Rev. 2.0 Maintenance Guide <XL Specifications> FL side/RR side FR side/RL side (Mechanical/electric replacement table (Common specifications) specifications) Mounting screw Mounting screw PV010505000 MECHANICAL VALVE 40094342 VALVE_SPACER PV010505100 MECHANICAL VALVE 40094341 BANK_VALVE_BRACKET PV010505000 MECHANICAL VALVE FL side/RR side (Mechanical replacement table Mounting screw specifications) PV010505000...
Page 190: Replacing The Bank-Up Cylinder (Optional Replacement Table)
Rev. 2.0 Maintenance Guide 9-1-2. Replacing the Bank-up Cylinder (Optional Replacement Table) 1) Turn OFF the compressed air to the machine main unit. (Hand valve) 2) Remove the hexagon socket head cap flat screw (M6×20). 3) Remove the cylinder mounting screws to detach the cylinder from the supporter. 4) Attach the speed controller and shaft to a new cylinder.
Page 191 Rev. 2.0 Maintenance Guide <XL Specifications> SM1062052TP Hexagon socket head cap flat screw 40000589 LIFTER CYLINDER SHAFT PA630750300 AIR CYLINDER PC015203000 SPEED CONTROLLER 40093854 CYLINDER_SCREW_M8_L=125...
Page 192: Adjusting The Speed Controller Of The Bank-Up Cylinder (Optional Replacement Table)
Rev. 2.0 Maintenance Guide 9-1-3. Adjusting the Speed Controller of the Bank-Up Cylinder (Optional Replacement Table) 1) For the speed controllers of the right side cylinder, adjust those of the fixed and left side cylinders. 2) The speed controllers have been set so that the bank-up cylinder completes ascent operation in 3.5 to 4.0 seconds, descent operation in 2.5 to 3.0 seconds.
Page 193: Replacing The Bank-Up Detection Sensor (Optional Replacement Table)
Rev. 2.0 Maintenance Guide 9-1-4. Replacing the Bank-Up Detection Sensor (Optional Replacement Table) 1) Turn off the power to the main unit. 2) Remove the sensor plate mounting bolts (hexagon socket head cap button bolt, M4×6). 3) Disconnect the cables from the bank switch. 4) Detach the bank switch from the sensor plate and replace it with a new one.
Page 194: Replacing The Selector Switch (Optional Replacement Table)
Rev. 2.0 Maintenance Guide 9-1-5. Replacing the Selector Switch (Optional Replacement Table) 1) Shut-down the main compressed air to the main unit (with the hand valve). 2) Turn the selector switch cap counterclockwise to detach the selector switch from the cover. 3) Mount the half-union and silencer on a new selector switch and secure the selector switch to the cover with the cap.
Page 195: Replacing The Cylinder For Drive Cylinder Unit Up/Down
Rev. 2.0 Maintenance Guide 9-1-6. Replacing the Cylinder for Drive Cylinder Unit Up/Down (Specifications Common to Optional Electric and Mechanical Replacement Tables) 1) Turn OFF the compressed air to the machine main unit and disconnect the air tubes from the speed controller.
Page 196: Replacing The Cylinder Sensor For Drive Cylinder Unit Up/Down (Specifications Common To Optional Electric And Mechanical Replacement Tables)
Rev. 2.0 Maintenance Guide 9-1-7. Replacing the Cylinder Sensor for Drive Cylinder Unit Up/Down (Specifications Common to Optional Electric and Mechanical Replacement Tables) 1) Disconnect the cables from the sensor assembly. 2) Remove the screws for the sensor fixing bands to detach the sensor assembly. 3) Reassemble a new sensor assembly in the reverse order of disassembly.
Page 197: Replacing The Electric Bank Support Cylinder (Optional Replacement Table)
Rev. 2.0 Maintenance Guide 9-1-8. Replacing the Electric Bank Support Cylinder (Optional Replacement Table) 1) Turn OFF the compressed air to the machine main unit and disconnect the air tubes from the speed controller. 2) Remove the upper and lower cylinder mounting nuts and the lower hexagon socket head cap bolts (M6×12: 2 locations) to detach the cylinder and lower bracket.
Page 198 Rev. 2.0 Maintenance Guide <XL Specifications> 40093841 40093842 CYLINDER BR LIFTER SHAFT HEAD Cylinder mounting nut 40094347 PC015203000 CYLINDER CM2B40-75 SPEED CONTROLLER 40093841 CYLINDER BR SL6061292TN SCREW M6 L=12 9-13...
Page 199: Bank And Replacement Table For Mechanical Feeder
Rev. 2.0 Maintenance Guide 9-2. Bank and Replacement Table for Mechanical Feeder • Mechanical Fixed Bank 40093831 DRIVE CYLINDER ASSY • Mechanical Replacement Table 9-14...
Page 200: Replacing The Drive Cylinder (Mechanical Fixed Bank And Mechanical Replacement Table)
Rev. 2.0 Maintenance Guide 9-2-1. Replacing the Drive Cylinder (Mechanical Fixed Bank and Mechanical Replacement Table) 1) Turn OFF the compressed air to the machine main unit. 2) For the optional replacement table, detach the replacement table from the main unit to take it out from the machine.
Page 201 Rev. 2.0 Maintenance Guide 5) Replace the drive cylinders with new ones and put them upside down as shown Figure below. <CAUTION> Carry out this work on the leveled table or the top surface of the bank. 6) Carefully mount the drive cylinders in the horizontal direction so that there is no gap between them.
Page 202: Replacing The Drive Cylinder (Specifications Common To Optional Electric And Mechanical Replacement Tables)
Rev. 2.0 Maintenance Guide 9-2-2. Replacing the Drive Cylinder (Specifications Common to Optional Electric and Mechanical Replacement Tables) <M and L Specifications> 1) Turn OFF the compressed air to the machine main unit. 2) Disconnect the air tubes and wiring connectors from the drive cylinder. 3) Loosen the screws fixing the shaft for drive cylinder up/down and pull out the shafts (both the left and right shafts).
Page 203 Rev. 2.0 Maintenance Guide <XL Specifications> 1) Turn OFF the compressed air to the machine main unit. 2) Disconnect the air tubes and wiring connectors from the drive cylinder. 3) Loosen the set screws fixing the shaft for drive cylinder up/down and pull out the shafts (both the left and right shafts).
Page 204: Adjusting The Speed Controller Of The Drive Cylinder
Rev. 2.0 Maintenance Guide 9-2-3. Adjusting the Speed Controller of the Drive Cylinder The following describes how to adjust the up speed of the drive cylinder. 1) Detach the drive cylinders to be adjusted from the driver bracket. 2) Connect the air tube and connector. 3) Supply the main compressed air and turn on the power.
Page 205: Replacing The Bank Pcb
Rev. 2.0 Maintenance Guide 9-2-5. Replacing the Bank PCB SL6030692TN SEMS cap bolt M3×6 40047311 Front panel SL4030681SC 40082808 SEMS cap bolt M3×6 Mechanical bank PCB ASM 9-20...
Page 206: Bank And Replacement Table For Electric Feeder
Rev. 2.0 Maintenance Guide 9-3. Bank and Replacement Table for Electric Feeder To prevent any trouble caused by accidental machine start, always DANGER shut-down the power before starting the maintenance and adjustment work. • Electric Fixed Bank 40084841 EF ARRANGE CBL 1 BLACKET ASM 40092647 EF IF CBL 1-5 ASM 40092648 EF IF CBL 6-10 ASM 40084841...
Page 207 Rev. 2.0 Maintenance Guide • Electric Replacement Table 40084841 EF setup cable 1 bracket assembly 9-22...
Page 208: Replacing The Bank Pcb
Rev. 2.0 Maintenance Guide 9-3-1. Replacing the Bank PCB 1) Remove the mounting bolts (hexagon socket head cap bolt with washer, M3 L=8) to detach the PCB box cover. 2) Disconnect the connectors (cables) from the electric bank PCB. 3) Remove the PCB mounting screws (round head screw with washer, M3 L=8) to replace the PCB.
Page 209: Replacing The Connector Cable
Rev. 2.0 Maintenance Guide 9-3-2. Replacing the Connector Cable 1) Remove the connector mounting screws to detach the connector from the FDC bracket. 2) Detach the front panel. (See Figure 9-3-1.) 3) Disconnect the connectors from the electric bank PCB and replace the cables. 4) Reassemble the components in the reverse order of disassembly.
Page 210: Replacing The Connector For Off-Line Setup
Rev. 2.0 Maintenance Guide 9-3-3. Replacing the Connector for Off-Line Setup 1) Disconnect the connector for the off-line setup from the E trolley cover R. 2) Disconnect the connector connecting the cable of the connector for the off-line setup and the relay cable to the electric bank PCB.
Page 211: Trash Box
Rev. 2.0 Maintenance Guide 9-4. Trash Box The shape of the trash box for the electric bank specifications may vary depending on the cutter unit (option) installation status. Tape cutter is installed. Tape cutter is not installed. 40110289 TRASH_BOX (L, M specifications) 40094513 TRASH_BOX_L 40094858 TRASH_BOX (XL specifications) Place the trash box...
Page 212: Pneumatic Units
Rev. 2.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always shut-down the power before starting the maintenance and DANGER adjustment work. [10] PNEUMATIC UNITS 10-1. Replacing the Digital Pressure Switch 1) Close the hand valve at the lower left portion of the main unit. 2) Detach the cover FBL.
Page 213: Adjusting The Digital Pressure Switch (Positive Pressure)
Rev. 2.0 Maintenance Guide 10-1-1. Adjusting the Digital Pressure Switch (Positive Pressure) After the digital pressure switch has been replaced, make the setting as shown below. Threshold value of pressure switch: 0.400MPa Hysteresis: 0.050MPa Display color mode: Green when the pressure switch is turned ON. Operation mode: Hysteresis mode Pressure switch output form:...
Page 214 Rev. 2.0 Maintenance Guide 2. Setting of the unit of indication ① Press “△” or “▽” button to select [F 0], and press “S” button. ② Press “△” or “▽” button to select the right (indicating Mpa), and press “S” button. (This completes the setting of F0.) 3.
Page 215: Adjusting The Digital Pressure Switch (Negative Pressure)
Rev. 2.0 Maintenance Guide 10-1-2. Adjusting the Digital Pressure Switch (Negative Pressure) After the digital pressure switch has been replaced, make the setting as shown below. −60.0kPa Threshold value of pressure switch: Hysteresis: 5.00kPa Display color mode: Green when the pressure switch is turned OFF. Operation mode: Hysteresis mode Pressure switch output form:...
Page 216 Rev. 2.0 Maintenance Guide 2. Setting of the unit of indication ① Press △ ▽ button to select [F 0], and press button. ② Press △ ▽ button to select the right (indicating Mpa), and press button. (This completes the setting of F0.) 3.
Page 217: Replacing The Filter Element
Rev. 2.0 Maintenance Guide 10-2. Replacing the Filter Element 1) Put the hand valve located at the lower left portion of the main unit in the close status. 2) Turn the filter element main unit 45( clockwise or counterclockwise to pull it out downward while lowering the slide part.
Page 218: Replacement Of Vacuum Pump Parts
Rev. 2.0 Maintenance Guide 10-3. Replacement of Vacuum Pump Parts A pressure drop may have been caused by abrasion of the following parts. <Table of consumables> Replacement parts set No.: 40099554 Check Quantity Check point How to check Cup packing Abnormal abrasion, hardening, and crack Visual check Suction valve...
Page 219 Rev. 2.0 Maintenance Guide The power ground wire is fixed at one position by binding band (small). 4) Take out the vacuum pump from the main unit. (When taking it out, take care about the harness.) ∗ At this time, the vacuum pump bracket may firmly adhere to the rubber sheet. When tearing the bracket from the sheet, take care not to bump your hand against the parts around.
Page 220 Rev. 2.0 Maintenance Guide <Preparation for making a change for the XL specification> ∗ In the case of the electric bank specification, remove the cutter unit according to the previous item “Changing the cutter unit.” 1) Turn off the power supply and make sure that the vacuum pump is not in operation. (After the pump is operated, its inside is hot.
Page 221 Rev. 2.0 Maintenance Guide Replacing the gasket 1) Remove the 4 hexagon socket head bolts (M5 × 20) (8 pieces in total on the left and right sides) of the pump head cover. 2) Remove two black gaskets in the pump head cover and replace it with new ones. ∗...
Page 222 Rev. 2.0 Maintenance Guide 2) Replace the O-ring S-67 in the upper part of the cup packing cylinder with a new one. O-ring S-67 Cup packing cylinder ∗ Install the cover according to the procedure for replacing the gasket. To replace other consumables, do not close the cover but refer to the item of replacing each portion.
Page 223 Rev. 2.0 Maintenance Guide Replacing the cup packing and suction valve interference-proof rubber 1) Remove 3 flat-head machine screws (M4 × 8) (6 screws in total) and then remove the retainer, suction valve interference-proof rubber, and cup packing cylinder. 2) Remove dust completely from the cup packing cylinder and the retainer. 3) Set the cleaned cup packing cylinder in the casing and align the center of new cup packing to the center of the cup packing mounting part of the connecting rod, and then thrust it into the cup packing cylinder by hand.
Page 224 Rev. 2.0 Maintenance Guide Replacing the suction valve and exhaust valve 1) Loosen the flat-head machine screws (M3 × 5) and remove the exhaust valve holder and exhaust valve. 2) Wipe the pump head plate cleanly and replace the exhaust valve with a new one. 3) Pile up the pump plate and fix it on the pump head plate with flat-head machine screws (M3 ×...
Page 225 Rev. 2.0 Maintenance Guide Vacuum pump pressure apartment diagram Name Name Casing O-ring S-67 Pump head cover Gasket Pump head plate Exhaust valve holder Cylinder Exhaust valve Connecting rod Suction valve interference-proof rubber Retainer O-ring P-10 Cup packing Hexagon socket head bolt (M5 × 20) Flat-head machine screw (M4 ×...
Page 226: Switch And Cover Related
Rev. 2.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always shut-down the power before starting the maintenance and DANGER adjustment work. [11] SWITCH AND COVER RELATED 11-1. Replacing the Push-Button Switch 11-1-1. Replacing the Push-Button Switch (Machine with the Standard Specifications) Feeder switch (Provided when non-stop...
Page 227 Rev. 2.0 Maintenance Guide 1) Detach the whole operation unit from the machine main unit. (M4 hexagon screws at 4 locations) 2) Detach the switch panel cover. (M3 hexagon screws at 4 locations) 3) Detach the operation board. 4) To detach the switch, pull the switch toward you while keeping the metal fittings on the switch pushed by fingers from the back of the cover.
Page 228: Replacing The Push-Button Switch (Machine With The En Specifications)
Rev. 2.0 Maintenance Guide 11-1-2. Replacing the Push-Button Switch (Machine with the EN Specifications) Feeder switch (Provided when non-stop operation is mounted.) Laser ON lamp (Provided when the optional coplanarity is mounted.) On-line switch Start switch Keyboard setting switch Front (Provided when rear operation is mounted.) Key switch...
Page 229: Replacing The Emergency Stop Switch
Rev. 2.0 Maintenance Guide 11-2. Replacing the EMERGENCY STOP Switch 1) Detach the switch panel cover. (M3 hexagon screws at 4 locations) 2) To replace the EMERGENCY STOP switch, check that any button on the operation unit is not pressed, pick (push down) the part A of the lock part (yellow) of the contact unit in the direction indicated by an arrow mark, pull the lock part toward the terminal, and turn the contact unit 45°...
Page 230: Replacing The Cover Open Switch
Rev. 2.0 Maintenance Guide 11-3. Replacing the Cover Open Switch 1) Disconnect the connector of the cover open switch on the front from the operation board (CN8) and that on the rear from the relay connector (CN7). 2) Cut the tie-up band and remove the washer assembled hexagon socket head cap bolt replace the cover open switch main unit 3) Reassemble the components in the reverse order of disassembly.
Page 231: Replacing The Safety Cover Lock Cylinder
Rev. 2.0 Maintenance Guide 11-4. Replacing the Safety Cover Lock Cylinder [Removal] 1) Loosen the M4×10 SEMS cap bolts (2 pcs.) and pull out the COVER in the direction indicated by an arrow to detach it. 2) Remove the M6×12 SEMS cap bolts (2 pcs.) to detach the SC_LOCK unit SC_LOCK unit is located at four...
Page 232 Rev. 2.0 Maintenance Guide [Assembly] 1) Assemble the SC_LOCK unit with the M6×12 SEMS cap bolts (2 pcs.). 2) At this time, adjust the clearance between the square hole in the main unit cover and the bottom of the SCL_HOOK to 1 to 2 mm.
Page 233 Rev. 2.0 Maintenance Guide 8) Turn OFF the lock of the safety cover through the operation screen to release the safety cover and move up the SC_LOCK_BRACKET At this time, be careful not to move up the bracket excessively. When the bracket is moved up excessively, the conditions may become those stated in 6)_c). The reference position is the center of the slotted hole.
Page 234: Replacing And Adjusting The Feeder Float Sensor
[12] REPLACING AND ADJUSTING THE FEEDER FLOAT SENSOR 12-1. Replacing the Sensor and Adjusting the Height 1) In the KE-3010/3020V/3020VR, the sensors are arranged as shown in the Figure below. If the sensor has been replaced, the height adjustment is needed.
Page 235 Rev. 2.0 Maintenance Guide Light emitting side Light receiving side Part No. of sensor Hot marker Assembly Part No. of sensor Hot marker Assembly to be used. part name to be used. part name ① 40110000 CN412 CN412_ASM 40110001 CN413 CN413_ASM ②...
Page 236 Rev. 2.0 Maintenance Guide 3) Assemble each sensor at the position shown below. For the part No. of the sensor assembly to be assembled, see the Table shown in step 12-1). Front left portion ⑤ ① ② ③ Part No. Part name ⎯...
Page 237 Rev. 2.0 Maintenance Guide Rear left portion ① ⑤ ② ③ ⑥ ⑧ ⑦ ⑨ Figure 12-1-5 Part No. Part name ⎯ CN421_ASM ⎯ CN423_ASM ⎯ CN425_ASM ⎯ SL6030692TN SCREW M3 L=6 40093804 REFLECTOR 40093992 S_BR_C SL6031492TN SCREW M3 L=14 SL6030892TN SCREW M3 L=8 12-4...
Page 238 Rev. 2.0 Maintenance Guide Rear right portion Stick a double-sided tape to the ARRAY_SENSOR_BR . At this time, use a double-sided tape with a width of approx. 25 mm and a length of approx. 80 mm. Adhere the MIRROR so that it matches with the end face of the part A. ⑧...
Page 239 Rev. 2.0 Maintenance Guide 4) Adjust the height of a newly mounted sensor. (The difference between the left and right height levels is 0.1 mm or less.) ● Feeder float sensor (Specific mechanical specifications and specifications common to both mechanical/ETF) (Height from the top of the mechanical bank to the top of the sensor) Feeder float sensor Feeder float sensor (Mechanical, inside...
Page 240 Rev. 2.0 Maintenance Guide ● ETF incorrect insertion detection sensor (Front) (Height from the top of the electric bank to the top of the sensor) ETF incorrect insertion detection sensor Top of electric bank Figure 12-1-9 ● ETF incorrect insertion detection sensor (Rear) [Adjustment procedure for sensor] ①...
Page 241: Checking And Adjusting The Sensor Operation
Rev. 2.0 Maintenance Guide ⑩ Insert and remove the ETF8S to/from the left, center, and right of the electric bank, and then move the ETF within a play of the rail to check that the sensor is not turned OFF. ⑪...
Page 242 Rev. 2.0 Maintenance Guide Adjusting the feeder float sensor inside the mecha/machine 1) Set the NF12 at the left, center, and right positions of the bank. Open and close the front cover to check that the sensor is turned OFF. cover Front NF12 feeder...
Page 243 Rev. 2.0 Maintenance Guide Adjusting the feeder float sensor outside the mecha/machine 1) Set the bulk feeder at the left, center, and right positions of the bank to check that the sensor is not turned OFF. 2) Set the NF32 feeder at the same positions as described in step 1) and open the top cover by hand to check that the sensor is turned OFF when the top cover is raised 10 mm or less.
Page 244 Rev. 2.0 Maintenance Guide Adjusting the ETF feeder float sensor 1) Set the bulk feeder at the left, center, and right positions of the bank to check that the sensor is not turned OFF. 2) Insert/remove the ETF into/from the left, center, or right of the electric bank and move it within a play of the rail to check whether or not the sensor is turned OFF.
Page 245 Rev. 2.0 Maintenance Guide Adjusting the ETF incorrect insertion detection sensor (Front) 1) Insert/remove the ETF into/from the left, center, or right of the electric bank and move it within a play of the rail to check whether or not the sensor is turned OFF. ∗...
Page 246: Other Units
Rev. 2.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always shut-down the power before starting the maintenance and DANGER adjustment work. [13] OTHER UNITS 13-1. LCD Monitor 13-1-1. Replacing the LCD Monitor 1) Remove the shoulder screws and thumbscrews to detach the LCD bracket F from the LCD bracket R...
Page 247: Setting Up The Touch Panel
Rev. 2.0 Maintenance Guide 13-1-2. Setting Up the Touch Panel After the LCD monitor has been replaced, it is necessary to set up the touch panel. 1) Check the [MENU] and [-] buttons on the front of the LCD monitor. 2) Press the [MENU] button to display the “Monitor Setting”...
Page 248 Rev. 2.0 Maintenance Guide 4) Next, press the [MENU] button. [+] is shown at the lower right corner of the screen. Touch its center portion. 5) [+] is shown at the lower left corner of the screen. Touch its center portion. 6) [+] is shown at the upper right corner of the screen.
Page 249: Replacing The System Disk
Maintenance Guide 13-2. Replacing the System Disk In the KE-3010/3020V/3020VR, the system disk configuration is stored into the Solid State Disk (hereafter referred to as “SSD”). The inside of the SSD is separated into two portions, “C-drive” that contains Windows or operating system, such as RTX, and “D-drive”...
Page 250 Rev. 2.0 Maintenance Guide 13-2-1-2. Replacing the SSD <M and L board specifications> 1) Detach the CPU BOARD from the control unit. 2) Disconnect the connector of the SSD I/F CABLE ASM from the SSD connector 3) Remove the screws (4 locations) and detach the SSD from the SSD BRACKET 4) Reassemble the components in the reverse order of disassembly.
Page 251 Rev. 2.0 Maintenance Guide <XL board specifications> 1) Remove the screws (2 locations) from the front of the control unit to detach the SILICON_DISK_BR 2) Remove (4 locations) from the side surface to detach the SSD and HDD BRACKET 3) Disconnect the HDD I/F CABLE ASM from , and then replace 4) Reassemble the components in the reverse order of disassembly.
Page 252: Setting Up The Bios
Rev. 2.0 Maintenance Guide 13-2-2. Setting Up the BIOS After the SSD has been replaced, check the BIOS. If the settings are different from those described in <Setting Method>, change the settings appropriately. In addition, if the CPU board is replaced, it is absolutely necessary to change the BIOS.
Page 253 Rev. 2.0 Maintenance Guide 2) “Main” screen The “Main” screen displays the contents shown below. Phoenix TrustedCore (tm) Setup Utility Main Advanced Security Boot Exit Item Specific Help BIOS Version: r1.08 System Time: [11:17:51] <Tab>,<Shift-Tab>, or System Date: [02/01/2011] <Enter> Selects field. Legacy Diskette A: [Disabled］...
Page 254 Rev. 2.0 Maintenance Guide 6) Changing “PnP Configuration” Move the cursor to “PnP Configuration” with the <↑> or <↓> key and press the <ENTER> key. 7) “PnP Configuration” screen The “PnP Configuration” screen displays the contents shown below. Phoenix TrustedCore (tm) Setup Utility Advanced PnP Configuration Item Specific Help...
Page 255 Rev. 2.0 Maintenance Guide 15) Changing “PCI IRQ G” Move the cursor to “PCI IRQ G” and change the numeric value to “10”. 16) Changing “PCI IRQ H” Move the cursor to “PCI IRQ H” and change the numeric value to “5”. 17) Exiting the “PnP Configuration”...
Page 256 Rev. 2.0 Maintenance Guide 22) “Exit” screen The “Exit” screen displays the contents shown below. Phoenix TrustedCore (tm) Setup Utility Main Advanced Security Boot Exit Item Specific Help Exit Saving Changes Exit Discarding Changes Load Setup Defaults Exit System Setup and Discard Changes save your change to Save Changes...
Page 257 Rev. 2.0 Maintenance Guide Figure 13-2-2-1-7 Device Manager Screen 28) Click “OK” of “System Properties” to close the screen. 29) Type “ewfmgr C: -commit” at the command prompt, and then shut down Windows. 13-12...
Page 258: Setting Up The Network (Setup Is Required When Communicating With The Is.)
Maintenance Guide 13-2-3. Setting Up the Network (Setup is required when communicating with the IS.) To use the communication between the KE-3010/3020V/3020VR and the IS, it is absolutely necessary to set up the network. <Setting procedures> Setting up the TCP/IP...
Page 259 Rev. 2.0 Maintenance Guide 13-2-3-1. Setting Up the TCP/IP 1) From the Start button, select [Settings], and then [Control Panel]. 2) Select the [Network] icon from the control panel. 13-14...
Page 260 Rev. 2.0 Maintenance Guide 3) The “Network connection” dialog box appears on the screen. 4) Select the [Local Area Connection] icon on dialog box, then click [Properties] command with the right button to select it. 5) The Area Connection “LOCAL (Properties)”...
Page 261 Rev. 2.0 Maintenance Guide 6) The “Internet Protocol (TCP/IP) (Properties)” dialog appears on the screen. Check the “Use the following IP address” radio button. Set the “IP address,” “Subnet mask”. Additionally, input [ 255.255.255. 0 ] to [Subnet Mask]. If necessary, set the "Default gateway", "DNS", "WINS address", and other items following the instructions given by the network administrator of your company.
Page 262 Rev. 2.0 Maintenance Guide 13-2-3-2. Setting Up a Shared Folder You may set up a shared folder for the network communication. Create a folder named “D:\machine\Prg” under the D drive and make this Prg folder shared. 1) Start up Explorer. 2) Select the [drive D], and select the commands from the menu bar;...
Page 263 Rev. 2.0 Maintenance Guide 4) The folder named “machine” is then created under the D drive. In the same manner as described above, create “Prg” folder under the machine folder. 5) Click the created “Prg” folder with the right button, and select the [Sharing and Security] or [Properties] command.
Page 264 Rev. 2.0 Maintenance Guide 7) Click the [Permissions] button on the screen above to display the “Permissions for prg” dialog box. Check to see if “Everyone” is set to “Full Control” by checking its check box. Note) With the default settings of the access authority, [Full Control] is not allowed. Therefore, always check on [Allow] of [Full Control].
Page 265 Maintenance Guide 13-2-3-3. Registering a User You may register a user name and password in the KE-3010/3020V/3020VR, which you must input to start up the PC (personal computer) where the IS has been installed. 1) Check the user name and password, which are used to start up the PC.
Page 266 Rev. 2.0 Maintenance Guide 4) When you select “Create a new account,” the screen that allows you to set a user name appears on the screen. Enter a user name, and click the [Next] button. 5) The screen that allows you to set the user type appears on the screen. Select the “Computer administrator”...
Page 267 Rev. 2.0 Maintenance Guide 6) Select the user account you set. 7) The screen that allows you to change the account settings appears on the screen. Select the item “Create a password.” 13-22...
Page 268 Rev. 2.0 Maintenance Guide 8) The password-creating screen appears. Be sure to enter the same password in both [Type a new Password] and [Type the new Password again to confirm] fields, and click the [Create password] button. After you have finished all necessary settings, perform the update operation of the “C”-drive described in Section 13-2-4-2.
Page 269: Ke-3010/3020V/3020Vr System Programs
Rev. 2.0 Maintenance Guide 13-2-4. KE-3010/3020V/3020VR System Programs The KE-3010/3020V/3020VR system disks are composed of KE-3010/3020V/3020VR main unit system disks. 13-2-4-1. Installing the KE-3010/3020V/3020VR System Programs 1) Prepare the USB memory or other media containing the system program installation files.
Page 270 Rev. 2.0 Maintenance Guide 4) When running “Setup.Exe”, the “Preparing to Install…” screen will appear. This screen will disappear quickly and the operation automatically moves to step 5). ∗ CAUTION All the Installation screens are shown in English regardless of the language specification of the OS.
Page 271 Rev. 2.0 Maintenance Guide 5) The “Welcome to the InstallShield Wizard” screen will appear. Clicking the [Next] button will move to step 6). 6) The “Confirmation” screen for the License Agreement will appear. Check on [I accept the terms in the license agreement] and click the [Next] button to move to step 7).
Page 272 Rev. 2.0 Maintenance Guide 7) The Confirmation prior to installation screen will appear. Click the [Install] button to move to step 8). 8) The “Setup Type” selection screen will appear. Select a setup type you want to install and click the [OK] button to start the installation. 13-27...
Page 273 Rev. 2.0 Maintenance Guide 9) The progress status is shown using the progress bar during installation. 10) When the installation is completed, the “InstallShield Wizard Completed” screen will appear. Click the [Finish] button to complete the installation. 13-28...
Page 274 Rev. 2.0 Maintenance Guide 13-2-4-2. Updating the C-drive This system uses the C-drive write-protect function called “EWF”. If the system is installed or if the setting, such as network setting is changed, it is necessary to update the C-drive. 1) Click the [Start] button of Windows and run Command Prompt from Programs in the Start menu.
Page 275 Rev. 2.0 Maintenance Guide 13-2-4-3. Loading the Backup Data to the Hard Disk Drive (Restoring the backup data) Always start the home position return of the machine after the backup CAUTION data has been restored. Failure to do so may cause system runaway. Select [File] and [Control Date Management...] to restore the control data in the SSD.
Page 276 Rev. 2.0 Maintenance Guide 13-2-4-4. Changing the OS Language (Perform this operation only when the language needs to be changed.) When changing the OS language, the data is written into the C-drive. Therefore, update the C-drive before changing the language. (The OS language change operation automatically shut down the OS.
Page 277 Rev. 2.0 Maintenance Guide 4) Select a desired language you want to change and click the [OK] button. 5) The “Safe Position” setup dialog box will appear. Click the [OK] button. 6) The “System” message dialog box will appear. Click the [OK] button. (When performing this operation, the OS is then shut down automatically.) Subsequently, the OS is run with the language you have specified.
Page 278: Upgrading The System Version
Maintenance Guide 13-2-5. Upgrading the System Version The following describes the upgrading steps to install the KE-3010/3020V/3020VR system with a new version onto the KE-3010/3020V/3020VR system with any existing version. 1) Prepare the USB memory or other media containing the system program installation files.
Page 279 Rev. 2.0 Maintenance Guide 4) When running “Setup.Exe”, the “Preparing to Install…” screen will appear. This screen will disappear quickly and the operation automatically moves to step 5). ∗ CAUTION All menus and commends on the Installation screen are shown in English regardless of the language specification of the OS.
Page 280 Rev. 2.0 Maintenance Guide 6) The “Confirmation” screen for the License Agreement will appear. Check on [I accept the terms in the license agreement] and click the [Next] button to move to step 7). (If you do not agree with the license agreement, you cannot advance the operation further.) 7) The Confirmation prior to installation screen will appear.
Page 281 Rev. 2.0 Maintenance Guide 8) The screen will appear that allows you to select the mechanism control parameter initialization and existing software backup. ∗ CAUTION The button displays may vary depending on the language specification of the OS. <Mechanism control parameter initialization> (Do you renew Mech Control Parameter?) Mechanical control parameters are initialized and the default values are set.
Page 282 Rev. 2.0 Maintenance Guide 9) If you have selected [Yes] in the “Is the existing soft backup performed?” area in step 8), the Existing software backup screen will appear. 13-37...
Page 283 Rev. 2.0 Maintenance Guide 10) The progress status is shown using the progress bar during installation. 11) When the installation is completed, the “InstallShield Wizard Completed” screen will appear. Click the [Finish] button to complete the installation. 12) Follow the steps stated in section 13-2-4-2, Updating the C-drive, to update the C-drive. ∗...
Page 284: Antivirus Software (Optional)
Rev. 2.0 Maintenance Guide 13-2-6. Installing the Main Unit Software into the SSD for the White List Type Antivirus Software (Optional) About McAfee Embedded Security This McAfee Embedded Security (hereafter referred to as “MES”) is a software product that is installed into the mounter to protect the mounter from computer virus.
Page 285 Rev. 2.0 Maintenance Guide 1. Since the MES does not protect the mounter from the computer virus from the white list update start, disconnect the LAN cable if it is connected. 2. Put the MES in the white list update mode (update mode). From the [Start] menu of Windows, select [Programs] →...
Page 286: Load Cell (Optional)
Rev. 2.0 Maintenance Guide 13-3. Load Cell (Optional) 13-3-1. Replacing the Load Cell <M and L board specifications> 1) To replace the load cell 1, remove the load cell cover 2 and screws (SL3030692TN M3 × 6) (4 pcs.). After that, remove the screws 4 (SL6040892TN M3 × 10) (4 pcs.) that secure the bracket.
Page 287 Rev. 2.0 Maintenance Guide <XL board specifications> 1) When replacing the load cell 1, first remove the screws (SL6031092TN M3 × 10) to detach the reflection plate for the electric feeder incorrect detection sensor so as to get access to the load cell mounting screws (SL6041092TN M4 ×...
Page 288: Coplanarity Sensor (Optional)
Rev. 2.0 Maintenance Guide 13-4. Coplanarity Sensor (Optional) 13-4-1. Replacing the Sensor 1) Remove the rear cover. Remove the rear cover. ∗ When the tape cutter is installed optionally, detach this cutter unit. To detach the cutter unit, follow steps (1) to (7) stated in section 18-2, Replacing the Tape Cutter Main Unit, described in the Maintenance Guide.
Page 289 ∗ When pulling out the reference pin, cover it with a cloth rag and pull it out with long-nose pliers. ∗ For the reference hole, use the KE-3010 (lower portion) or KE-3020V/3020VR (upper portion). Sensor base 5 SL6082092TN × 4 6 40097422 ×...
Page 290: Changing The Ip Address Of The Coplanarity Cpu
Rev. 2.0 Maintenance Guide 13-4-2. Changing the IP Address of the Coplanarity CPU When setting the IP address of the coplanarity CPU, make the setting while referring to the cautions on TCP/IP setup in section 13-2-3, Setting Up the Network (setup required when communicating with the IS.).
Page 291 Rev. 2.0 Maintenance Guide 13-4-2-3 Changing the Coplanarity CPU Settings 1) Turn ON the power to the mounter. 2) Put the mounter in a status that only Windows is running. Open [Control Panel] from the [Start] menu. 3) Select [Network Connections] in the “Control Panel” dialog box. 4) The “Network Connections”...
Page 292 Rev. 2.0 Maintenance Guide 5) The “Local Area Connection Properties” dialog box will appear. Select [Internet Protocol (TCP/IP)] and click the [Properties] button. 6) The “Internet Protocol (TCP/IP) Properties” dialog box will appear. Set the IP address and subnet mask for the coplanarity CPU board you have prepared in the [IP address] and [Subnet mask] fields, and then click the [OK] button to close the “Internet Protocol (TCP/IP) Properties”...
Page 293 Rev. 2.0 Maintenance Guide 7) Update the C-drive of the coplanarity CPU board. Run the command prompt and input “ewfmgr -commit ( expresses a space)”. ̺ ̺ ̺ Press the Enter key. From the [Start] menu, shut down the coplanarity CPU board. At this time, be careful not to turn OFF the power to the mounter.
Page 294: Changing The Mounter Settings
Rev. 2.0 Maintenance Guide 13-4-3. Changing the Mounter Settings 1) Set up the coplanarity network from the [Machine Setup] menu. Select [Setup]-[Machine Setup] on the desk top screen. 2) The machine setup will start up. From the [Machine Setup] menu, select [Setting Group]-[Coplanarity]. 13-49...
Page 295 Rev. 2.0 Maintenance Guide 3) The “Coplanarity” dialog box will appear. Input the IP address and subnet mask for the coplanarity CPU board set on the coplanarity CPU board in the [IP address] and [Subnet mask] fields in the “Coplanarity Network Setup” area.
Page 296 Rev. 2.0 Maintenance Guide 4) Put the mounter in a status that the main unit system is terminated and only Windows is running. Open [Control Panel] from the [Start] menu. 5) Select [Network Connections] in the “Control Panel” dialog box. 6) The “Network Connections”...
Page 297 Rev. 2.0 Maintenance Guide 7) The “Local Area Connection Properties” dialog box will appear. Select [Internet Protocol (TCP/IP)] and click the [Properties] button. 8) The “Internet Protocol (TCP/IP) Properties” dialog box will appear. Set the IP address and subnet mask for the mounter you have prepared in the [IP address] and [Subnet mask] fields, and then click the [OK] button to close the “Internet Protocol (TCP/IP) Properties”...
Page 298: Electrical Components
Rev. 2.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always shut-down the power before starting the maintenance and DANGER adjustment work. [14] ELECTRICAL COMPONENTS 14-1. Layout of Electrical Components 14-1-1. Layout of Electrical Components (M and L Board Specifications) Part name Signal tower LCD monitor...
Page 299 Power supply unit ATX power supply (UPS) Transformer for AC power Circuit breaker AC input unit Load cell amplifier (Optional) S-LIGHT CTRL board (Option for KE-3010) FEEDER board S-XY-relay board BASE IO board SUPERIMPOSE Board Safety unit [EN specifications only]...
Page 300: Layout Of Electrical Components (Xl Board Specifications)
Rev. 2.0 Maintenance Guide 14-1-2. Layout of Electrical Components (XL Board Specifications) Part name Signal tower 6 17 LCD monitor HOD (Optional) Operation panel [Front: LCD monitor, Operation board F] [Rear: Operation board R] Head unit [S Head main board assembly, Z/θ-axis servo amplifier, HMS point sensor, Bad mark reader (Optional)] OCC camera, Vertical light board (right, left),...
Page 301 15 19 ATX power supply (UPS) Transformer for AC power Circuit breaker AC input unit Load cell amplifier (Optional) S-LIGHT CTRL board (Option for KE-3010) Feeder board S-XY-relay board Base IO board Magnetic Scale board SCM3 board (KE-3020VR Only) S-VCS power supply unit (if the S-VCS is...
Page 302: Power Supply Unit
Rev. 2.0 Maintenance Guide 14-2. Power Supply Unit 14-2-1. Structure of Power Supply Unit (M and L Board Specifications) The power supply unit is mounted on the front of the machine. Figure 14-2-1-2 show the structure drawings of the power supply unit. The power supply unit is composed of DC power supplies, control relays, and circuit protectors, and designed to supply the AC and DC power to the units (control unit, X-Y unit, Z-θ...
Page 303 Rev. 2.0 Maintenance Guide 14-2-1-2. Block Diagram of the Power Supply Unit (M and L board specifications) BLANK CN060 CP13 AC FAN CP10 Figure 14-2-1-2-1 Rear View of Power Supply Unit CN039 Figure 14-2-1-2-2 Front View of Power Supply Unit 14-6...
Page 304 Rev. 2.0 Maintenance Guide Z/θ POWER PCB ASM Uppermost portion Figure 14-2-1-2-3 Top View of Power Supply Unit 1 (Standard-spec. only) (Standard-spec. only) Middle portion Figure 14-2-1-2-4 Top View of Power Supply Unit 2 14-7...
Page 305 Rev. 2.0 Maintenance Guide (Standard-spec. only) (Standard-spec. only) Lowermost portion Figure 14-2-1-2-5 Top View of Power Supply Unit 3 14-8...
Page 306 Rev. 2.0 Maintenance Guide Table 14-2-1-2-1 DC Power Supply Unit <Parts List> JUKI part No. Part name Q’ty Location Remarks HX005420000 POWER SUPPLY LCA100S-12-Y HX00542000B POWER SUPPLY LCA100S-24-Y HX00543000A POWER SUPPLY LDA300W-24 KX000000150 POWER SUPPLY LCA75S-6-XJUK HA005240000 CIRCUIT PROTECTOR W28XQ1A-3...
Page 307 Rev. 2.0 Maintenance Guide 14-2-1-3. Adjusting Method of DC Power Source Voltage Level (Option for M and L board specifications ) • The DC power output voltage is to be adjusted on the MONI of the power supply unit. (See Figure 14-2-1-4-1.) •...
Page 308 Rev. 2.0 Maintenance Guide Figure 14-2-1-4-2 Block Diagram of the ETF Power Supply Unit 2 Table 14-2-1-4-1 DC Power Supply Unit <Parts List> JUKI part No. Part name Q’ty Location Remarks 1 HX006750000 POWER SUPPLY ADA600F-24 PS1, 2 2 HA00526000B CIRCUIT PROTECTOR CP52BS/7.5...
Page 309: Structure Of Power Supply Unit (Xl Board Specifications)
Rev. 2.0 Maintenance Guide 14-2-2. Structure of Power Supply Unit (XL Board Specifications) The power supply unit is mounted on the front of the machine. Figure 14-2-2-2 show the structure drawings of the power supply unit. The power supply unit is composed of DC power supplies, control relays, and circuit protectors, and designed to supply the AC and DC power to the units (control unit, X-Y unit, Z-θ...
Page 310 Rev. 2.0 Maintenance Guide 14-2-2-2. Block Diagram of the Power Supply Unit (XL board specifications, No machine Rev. is provided.) CN039 MONI CP13 PS4(EN) Blank CP14 (COPLA) CP11 CP12 CP10 CP8(EN) Figure 14-2-2-2-1 Rear View of Power Supply Unit AC FAN Z/θ...
Page 311 Rev. 2.0 Maintenance Guide RL11 (ST) RL10 (ST) Middle portion Figure 14-2-2-2-3 Top View of Power Supply Unit 2 (ST) (ST) Lowermost portion Figure 14-2-2-2-4 Top View of Power Supply Unit 3 14-14...
Page 312 Rev. 2.0 Maintenance Guide Table 14-2-2-2-1 DC Power Supply Unit XL board specifications, No machine Rev. is provided. <Parts List> JUKI part No. Part name Q’ty Remarks HA005600000 CIRCUIT PROTECTOR HA00524000B CIRCUIT PROTECTOR HA00524000E CIRCUIT PROTECTOR HA00527000A CIRCUIT PROTECTOR HA00542000D...
Page 313 Rev. 2.0 Maintenance Guide 14-2-2-3. Block Diagram of the Power Supply Unit (XL board specifications, machine Rev. A or later) CN039 MONI CP13 PS4(EN) Blank CP14 (COPLA) CP11 CP12 CP8(EN) Figure 14-2-2-3-1 Rear View of Power Supply Unit AC FAN Z/θ...
Page 314 Rev. 2.0 Maintenance Guide RL11 (ST) RL10 (ST) Middle portion Figure 14-2-2-3-3 Top View of Power Supply Unit 2 (ST) (ST) Lowermost portion Figure 14-2-2-3-4 Top View of Power Supply Unit 3 14-17...
Page 315 Rev. 2.0 Maintenance Guide Table 14-2-2-3-1 DC Power Supply Unit (XL board specifications, machine Rev. A or later) <Parts List> JUKI part No. Part name Q’ty Remarks HA005600000 CIRCUIT PROTECTOR HA00524000B CIRCUIT PROTECTOR HA00524000E CIRCUIT PROTECTOR HA00527000A CIRCUIT PROTECTOR HA00542000D...
Page 316: Structure Of Control Unit
Rev. 2.0 Maintenance Guide 14-3. Control Unit 14-3-1. Structure of Control Unit Figure 14-3-1-1 shows the board layout drawing of the control unit. Check that the boards are mounted correctly while referring to these figures. (BLANK) Coplanarity CPU 40097209 IPX7 ASM 40071300 (BLANK) ETHER MAIN BOARD 40048066 POSITION BOARD 40044540...
Page 317 Rev. 2.0 Maintenance Guide 14-3-2. CPU Board (40103723) [Functions] This is a circuit board that controls the equipment totally. This circuit board is connected to other circuit boards by the Compact PCI (hereafter referred to as “cPCI”) bus. Additionally, SOLID STATE DRIVE 8GB (hereafter referred to as “SSD”) is mounted on this board (M and L board specifications only).
Page 318 Rev. 2.0 Maintenance Guide 14-3-3. Position Board (40044540) [Functions] This POSITION board is applicable to the CPCI bus and intended to control servomotors through the SSCNET III, Mitsubishi Electric’s high-speed synchronous communication network. The POSITION board can control up to 32-axis servomotors per board.
Page 319 Rev. 2.0 Maintenance Guide 14-3-4. IEEE1394 Board (40048003) [Functions] This IEEE1394 board is a communication board with the LNC60, a laser sensor. The cPCI-8994 board performs the communication between the LNC60 and CPU board through the IEEE1394a-2000 communication standards (also called “FireWire 400”).
Page 320 Rev. 2.0 Maintenance Guide 14-3-5. ETHER-MAIN Board (40048066) [Functions] This ETHER-MAIN board is a host board used to communicate with the ETHER-SLAVE board through the Ethernet. The board is connected to the Compact PCI (hereafter referred to as “cPCI”) bus so as to access each peripheral I/O from the CPU board.
Page 321: Ip-X7 Base Asm (40071283), Ip-X7 Sub Asm (40071293)
Rev. 2.0 Maintenance Guide 14-3-6. IP-X7 BASE ASM (40071283), IP-X7 SUB ASM (40071293) [Functions] This IP-X7 board is an image processing board that processes image data, such as board mark and IC mark captured by the OCC camera to calculate values necessary for correction of the board position and/or part position.
Page 322: Mouse/Keyboard Selector (40003281)
Rev. 2.0 Maintenance Guide 14-3-7. MOUSE/KEYBOARD Selector (40003281) [Functions] This MOUSE/KEYBOARD selector is intended to switch between the keyboard and mouse console. [DIP-switch settings] The DIP-switches have been set properly at the delivery of the machine. When setting the board in the control unit, check the DIP-switch settings.
Page 323: Superimpose Board (40048082)
Rev. 2.0 Maintenance Guide 14-3-8. SUPERIMPOSE Board (40048082) [Functions] This SUPERIMPOSE board controls up to two superimpose screens from the CPU board through the RS-232C. Additionally, this board also captures the touch panel signals through the RS-232C. [DIP-switch settings] There are no DIP-switches on the SUPERIMPOSE board.
Page 324: Scm3 Board (40114496) Laser Board For Fmla (Ke-3020Vr Only)
Rev. 2.0 Maintenance Guide 14-3-9. SCM3 Board (40114496) Laser Board for FMLA (KE-3020VR Only) This board controls and calculates the sensor (FMLA) for centering of the part. The board interfaces with the host CPU through RS-232C. The sensor is connected with the coaxial cable including the power supply line through the dedicated serial communication.
Page 325: Atx Power Supply (40048006)
Rev. 2.0 Maintenance Guide 14-4. ATX Power Supply (40048006) To avoid serious personal injury caused by electric shock, always turn OFF the main switch completely. Make sure that the main circuit breaker and main switch of the main WARNING unit are turned OFF. The main switch is a power switch mounted inside the building and does not mean a switch on the machine main unit.
Page 326: Battery Unit (40048007)
Rev. 2.0 Maintenance Guide 14-4-1. Battery Unit (40048007) To avoid serious personal injury caused by electric shock, always turn OFF the main switch completely. Make sure that the main circuit breaker and main switch of the main WARNING unit are turned OFF. The main switch is a power switch mounted inside the building and does not mean a switch on the machine main unit.
Page 327 Rev. 2.0 Maintenance Guide [Adjustment items after replacement] There are no particular adjustment items. [Replacement timing] The battery is replaced at reference intervals of three years. [Replacement procedure] Before starting the replacement work, always turn OFF the main power, main circuit breaker, and main switch.
Page 328: X-Y Unit
Rev. 2.0 Maintenance Guide 14-5. X-Y Unit The X-Y unit is composed of AC servo amplifier that drives the X/Y-axes and a magnescale that detects the movement position. 14-5-1. Structure of X-Y Unit Three single-axis servo amplifiers are mounted on the AC servo amplifier (two AC servo amplifiers to drive the Y-axis and one servo amplifier to drive the X-axis).
Page 329: Display Indication Of Xy Servo Amplifier
Rev. 2.0 Maintenance Guide [Adjustment items after replacement] When replacing the servo amplifier, it is necessary to set the axis selection with the rotary switch (SW1) on the servo amplifier of each axis. Open the front cover of the servo amplifier and turn the rotary switch (SW1) for the axis selection so that the arrow mark indicates the following set value.
Page 330: Z-Θ Unit
The servo amplifier board for the Zθ-axis is mounted in the head unit. Actually, four boards are mounted in the vertical direction. Three boards are mounted only in the KE-3010 ( is not mounted). Figure 14-6-1-1 shows the relationship among each motor and servo amplifier.
Page 331: Led Indications
Rev. 2.0 Maintenance Guide 14-6-2. LED Indications Nine LEDs are mounted on the Zθ-servo amplifier. These LEDs show the status of each axis as described below. The following shows the correspondence among each axis and LEDs. Table 14-6-2-1 Zθ-Driver LEDs LED name Indication color Operation...
Page 332: Transport Unit
Rev. 2.0 Maintenance Guide 14-7. Transport Unit 14-7-1. Structure of Transport Unit Table 14-7-1-1 shows the structure drawing of the transport unit. Mount the BASE I/O board on the left of the front below the board base frame and the driver for the transport stepping motor and the driver for the support table stepping motor on the right of the rear on the base frame.
Page 333 Rev. 2.0 Maintenance Guide The cable assemblies shown in the table below are to be added or deleted in EN specification. Connect them as shown in the table. Table 14-7-1-1 Applicable cable Connection destination Add/delete Part No. Part name Name of destination Connector No.
Page 334 Rev. 2.0 Maintenance Guide The connection destination boards of other sensors are shown in Table 14-7-1-3 "Cable Assemblies Connected to the BASE I/O Board" and Table 14-7-1-4 "Cable Assemblies Connected to the Sensor Block ". Connect the sensors while referring to these figure and tables. Table 14-7-1-3 Cable Assemblies Connected to the BASE I/O Board CARRY board Applicable cable...
Page 335 Rev. 2.0 Maintenance Guide Sensor block 1 Sensor block 2 Figure 14-7-1-2 Sensor Block Positions Table 14-6-1-4 Cable Assemblies Connected to the Sensor Block Applicable cable Sensor block connection Remarks Connector Part No. Part No. destination 40110052 LEFT SENS CABLE ASM SBL1-1 SBL1-1 CONV.
Page 336: Adjusting The Base I/O Board (40071680)
Rev. 2.0 Maintenance Guide 14-7-2. Adjusting the BASE I/O Board (40071680) The jumper switches and DIP switches on the BASE I/O board assembly used in the transport unit have already been set at delivery. However, check that they are set as shown below before setting the BASE I/O board assembly in the transport unit.
Page 337 Rev. 2.0 Maintenance Guide 14-7-3-2. Setting the Stepping Motor Driver for Support Table/Auto Width Adjustment <Adjustment Procedure for Machines not Applicable to EN> Set the rotary switches to the values in the table below. Table 14-7-3-2-1 Setting the Stepping Driver Switch Settings Rotate the rotary switch...
Page 338: Head Unit
Rev. 2.0 Maintenance Guide 14-8. Head Unit 14-8-1. S-HEAD MAIN PCB ASM (40106799) 14-8-1-1. Outside View of Board Figure 14-8-1-1-1 shows the outside view of S-HEAD MAIN PCB ASM. Use this outside view as reference for the jumper/switch settings and volume adjustment described in the following sections.
Page 339 The volumes have already been adjusted at the delivery of the PCB. So, mount the PCB in the machine and check the set voltage values. For details, see “KE-3010/20V/20VR_QA Table, Chapter16._Adjustment of head VAC level and temperature sensor output level”.
Page 340: Adjusting The Point Sensor
This point sensor is composed of units shown below. Part No. Part name 40045484 NOZZLE SENSOR AMP ASM HD002600010 FIBER If any or both units shown above have been replaced, the sensor needs to be adjusted. For details, see “KE-3010/20V/20VR_QA Table, Chapter16._Adjustment of point sensor offset sensitivity”. 14-43...
Page 341: Covers
Rev. 2.0 Maintenance Guide 14-9. Covers 14-9-1. Structure of Operation Unit The operation unit is composed of the following four kinds of boards. 40092408 Operation board front 10 assembly 40092481 Operation board rear 10 assembly For EN marking machines 40092482 Operation board front 10 assembly (EN) 40092483 Operation board rear 10 assembly (EN)
Page 342 Rev. 2.0 Maintenance Guide Operation board (EN) jumper switch settings Check W1, W2, and W3. • Jumper switch setting (front) Open Short Open Open Open Open Short Open Short Short Open Short Mount receptacles at the ■ portions of the straight headers W1, W2, and W3 to make them short-circuited. (For the machine with the HOD option specifications, W2 “HOD-EMG”...
Page 343: Mounting Switches Onto The Operation Switchboard
Rev. 2.0 Maintenance Guide 14-9-3. Mounting Switches onto the Operation Switchboard Mount push-button switches such as start switch or stop switch in the sockets on the operation switchboard as shown below in compliance with the specifications. 1) Configuration (1) ST front SW10 FEEDER ONLINE...
Page 344 Rev. 2.0 Maintenance Guide (2) ST rear SW15 SW11 SW13 SW17 FEEDER SERVO FREE START [Option] EMERGENCY CONSOLE CHANGE STOP CYCLE [Option] SW16 SW12 SW14 Switch name Element Actuator Bezel Lens Remarks SW11 START HA005340010 HA005340020 HA005520030 HA00552001B SW12 STOP HA005340010 HA005340020 HA005520030 HA005520010 Bezel is provided with a...
Page 345 Rev. 2.0 Maintenance Guide (3) EN front FEEDER ONLINE START [Option] EMERGENCY CONSOLE CHANGE ORIGIN MAIN TENANCE KEY STOP CYCLE [Option] Switch name Element Actuator Bezel Lens Remarks Bezel is provided with a ONLINE HA005340010 HA005340020 HA005340070 HA00534004A HA00552001B cover. ORIGIN HA005340010 HA005340020 HA00534007A HA005520030 HA00552001A...
Page 346 Rev. 2.0 Maintenance Guide (4) EN rear SW13 SW10 SW15 FEEDER START [Option] EMERGENCY CONSOLE CHANGE STOP CYCLE [Option] SW14 SW11 SW12 Switch name Element Actuator Bezel Lens Remarks SW10 START HA005340010 HA005340020 HA005520030 HA00552001B SW11 STOP HA005340010 HA005340020 HA005520030 HA005520010 SW12 CYCLE HA005340010 HA005340020 HA005340070 HA005520030 HA00552001B...
Page 347 Rev. 2.0 Maintenance Guide 2) Mounting switches Lenses +24V LEDs Bezel Green, red, yellow Green, orange With/without cover Projection shall face leftward. Switch actuator (1) ONLINE, ORIGIN, START, STOP, SERVOFREE, CYCLE switches • Parts used Lens for flat (HA005520010, HA00552001A, HA00552001B) LED (HA005340070, HA00534007A) Bezel (HA005520030, HA00534004A) Switch actuator (HA005340020)
Page 348 Rev. 2.0 Maintenance Guide (2) Maintenance key switch Bezel Switch key supplied with the machine Bezel for key switch Key switch actuator • Parts used Key cover (HA00535003A), Key switch actuator (HA005350020), Bezel (HA005520020) <Assembly procedure> Fit the bezel (black) into the cover panel. Push the key cover into the key switch actuator until a click is heard.
Page 349: Replacing The Fuse Of The Ac Input Unit
Rev. 2.0 Maintenance Guide 14-10. Replacing the Fuse of the AC Input Unit (Note) This work applies only to the XL specifications. The work does not apply to the M and L specifications. (Note) Before starting the fuse replacement work, always turn OFF the main power of the machine completely.
Page 350 Rev. 2.0 Maintenance Guide 14-11. ETF Power Supply (Option for M and L Board Specifications ) 14-11-1. Replacing the ETF Power Supply Unit (Note) Before starting this work, be sure to turn OFF the main power of the machine. When the ETF power supply unit needs to be replaced, follow the steps below to remove the ETF power supply unit from the machine.
Page 351 Rev. 2.0 Maintenance Guide 3) Disconnect all the connectors from the main unit power supply unit. Rear side Front side ∗ When the optional coplanarity unit is mounted, also detach the coplanarity power supply assembly mounted next to the main unit power supply unit.
Page 352: Auto Board Width Adjustment (Optional)
Rev. 2.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always shut-down the power before starting the maintenance and DANGER adjustment work. [15] AUTO BOARD WIDTH ADJUSTMENT (OPTIONAL) 15-1. Assembling the AWC Bracket 1) Assemble the AWC MOTOR ASM to the AWC BRACKET E with the screws 2) Assemble so that the label B is faced upward.
Page 353 Rev. 2.0 Maintenance Guide 15-2. Assembling to the Machine Main Unit 15-2-1. Mounting the AWC Bracket Assembly ∗ When viewed from the front, the PCB transport unit is installed in such a way that the rear reference is replaced by the front reference, so the bracket assembly needs to be mounted in the position shown below.
Page 354: Mounting The Origin Sensor Dog
Rev. 2.0 Maintenance Guide 15-2-2. Mounting the Origin Sensor Dog Rail stand RR レールスタンドRR 機械後ろから見る When viewed from the rear of the machine. E4805729000 E4805729000 AWC sensor bracket B (E) AWCセンサブラケットＢ(E) セムスcapt SEMS cap bolt SL6031092TN × 40092577 SL6031092TN × 2 40092577 Auto width adjustment 自動幅調センサ組...
Page 355: Support Pin Detection Sensor
Rev. 2.0 Maintenance Guide 15-3. Support Pin Detection Sensor 15-3-1. Mounting the Support Pin Detection Sensor Figure 15-3-1-1 Part No. Part Name 40094550 SENSOR_BRACKET_AWC SL6031092TN SCREW 40092569 BU PIN SENSOR EMISSION ASM 40092575 BU PIN SENSOR RECEIVER ASM SL6031092TN SCREW HX005220000 SPILAL_TUBE EA9500B0100...
Page 356 Rev. 2.0 Maintenance Guide <Procedure> 1) Fix the sensor bracket AWC at the right and left positions on the movable rail with screws 2) Mount the support pin sensor (emission side) and the support pin sensor (receiving side) on the sensor bracket AWC, using screws .
Page 357: Bundling The Support Pin Detection Sensor
Rev. 2.0 Maintenance Guide 15-4. Bundling the Support Pin Detection Sensor 15-4-1. Mounting the Support Pin Detection Sensor (Bundling the Cables) Rail plate RR Tie-up band HX003140000 Spiral tube 0.5 m Fix the cable with the tie-up band (To circuit board) put in holes in the rail plates RR and RL.
Page 358: Adjusting The Sensor
Rev. 2.0 Maintenance Guide 15-5. Adjusting the Sensor Proximity sensor: 40002120 AWC ORG SENS ASM Figure 15-5-1 15-6. Mounting the Driver Bracket 5-phase stepping motor driver for AWC SL4041091SC 4 pcs. HX004200000 HX005450000 (for EN) 5-phase stepping motor driver for support table 40094350 HX004200000 Driver unit bracket...
Page 359: Setting The Driver
Rev. 2.0 Maintenance Guide 15-7. Setting the Driver Setting the rotary switches Switch Settings Set the rotary switches to the values in the table below. STOP (EN machines only) Setting the DIP switches Switch Settings STOP TEST 2/1CK Switch lever positions M2 (EN When the switch is flipped machines only)
Page 360: Mounting The Support Pin Sensor Dog
Rev. 2.0 Maintenance Guide 15-8. Mounting the Support Pin Sensor Dog Assemble the parts to the stopper assembly following the figure below. (The Figure below shows the XL board specifications. For the M and L board specifications, also assemble the parts in the same manner.) Part No.
Page 361: Feeder Position Indicator (Fpi) (Optional)
Rev. 2.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always shut-down the power before starting the maintenance and DANGER adjustment work. [16] FEEDER POSITION INDICATOR (FPI) (OPTIONAL) 16-1. Detaching the FPI (Front) (M and L Board Specifications) As shown in the Figure below, the FPI is secured to the FPI bracket with the SEMS cap bolts (M6 ×...
Page 362: Detaching The Fpi (Rear) (M And L Board Specifications)
Rev. 2.0 Maintenance Guide 16-2. Detaching the FPI (Rear) (M and L Board Specifications) When viewed from the rear of the machine, the FPI (rear) is secured to the FPI bracket with the SEMS cap bolts (M6 × 12) that is secured to the feeder float sensor bracket as shown in the Figure below.
Page 363: Structure Of Parts And Components Inside Fpi (Front)
Rev. 2.0 Maintenance Guide 16-3. Structure of Parts and Components inside FPI (Front) (M and L Board Specifications) ⑨ ⑩ ① 4ヶ所 4 locations ⑪ ⑤ ⑫ ③,⑤,⑥ ④ ⑤,⑥ ⑧ ③,⑤,⑥ ⑤ ② ⑦ ⑤,⑥ Figure 16-3-1 Part No. Part name Q’ty 40110740...
Page 364: Structure Of Parts And Components Inside Fpi (Rear)
Rev. 2.0 Maintenance Guide 16-4. Structure of Parts and Components inside FPI (Rear) (M and L Board Specifications) ⑨ ⑩ ① 4ヶ所 4 locations ⑪ ⑤ ⑫ ③,⑤,⑥ ④ ⑤,⑥ ⑧ ③,⑤,⑥ ⑤ ② ⑦ ⑤,⑥ Figure 16-4-1 Part No. Part name Q’ty 40110740...
Page 365: Detaching The Fpi (Front) (Xl Board Specifications)
Rev. 2.0 Maintenance Guide 16-5. Detaching the FPI (Front) (XL Board Specifications) As shown in the Figure below, the FPI (front) is secured to the mounting holes in the FPI side brackets L and R with the SEMS cap bolts (M6 × 12) that are secured to the base frame. To detach the FPI, remove two bolts and slide it upward.
Page 366: Detaching The Fpi (Rear) (Xl Board Specifications)
Rev. 2.0 Maintenance Guide 16-6. Detaching the FPI (Rear) (XL Board Specifications) When viewed from the rear of the machine, the FPI (rear) is secured to the mounting holes in the FPI side brackets L and R with the SEMS cap bolts (M6 × 12) that are secured to the base frame. To detach the FPI, remove two bolts and slide it upward.
Page 367: Structure Of Parts And Components Inside Fpi (Front) (Xl Board Specifications)
Rev. 2.0 Maintenance Guide 16-7. Structure of Parts and Components inside FPI (Front) (XL Board Specifications) Fixing screw FPI cover U, 20 sets Fixing screw (× 8) Plastic slider (× 8) FPI LED board (× 4) Spacer (× 8) FPI bracket F 40092534 FPI LED cable B assembly Harness clamp...
Page 368: Structure Of Parts And Components Inside Fpi (Rear) (Xl Board Specifications)
Rev. 2.0 Maintenance Guide 16-8. Structure of Parts and Components inside FPI (Rear) (XL Board Specifications) Fixing screw FPI cover U, 20 sets Fixing screw (× 8) Plastic slider (× 8) FPI LED board (× 4) FPI bracket R20 Spacer (× 8) FPI LED cable RR assembly Harness clamp...
Page 369: Offset Placement After Solder Screen-Printing Light (Optional)
Rev. 2.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always shut-down the power before starting the maintenance and DANGER adjustment work. [17] OFFSET PLACEMENT AFTER SOLDER SCREEN-PRINTING LIGHT (OPTIONAL) 17-1. Replacing the Offset Placement after Solder Screen-Printing Light 1) Unscrew the low head cap screws and remove the board spacer, prism base and the OCC angle light board.
Page 370: Adjusting The Light Quantity Of The Offset Placement After Solder Screen-Printing Light
Rev. 2.0 Maintenance Guide 17-2. Adjusting the Light Quantity of the Offset Placement after Solder Screen-Printing Light <Procedure> 1) Manually check to make sure that both the s Offset Placement After Solder Screen-Printing light and the OCC light go on. 2) Implement the "OCC light quantity adjustment"...
Page 371: Tape Cutter (Optional)
Rev. 2.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always shut-down the power before starting the maintenance and DANGER adjustment work. Only certificated service engineers are allowed to replace the WARNING movable cutter blade and fixed cutter blade. [18] TAPE CUTTER (OPTIONAL) 18-1.
Page 372: Replacing The Tape Cutter Main Unit
Rev. 2.0 Maintenance Guide 18-2. Replacing the Tape Cutter Main Unit The following describes how to replace the tape cutter main unit. <XL Board Specifications> 1) Shut down the power to the machine main unit. 2) For the machine with the fixed bank specifications, detach the upper discharge guide. 3) Visually check that the upper guide of the cutter unit is opened and that the cutter blade is closed.
Page 373 Rev. 2.0 Maintenance Guide 8) Detach the lower discharge guide from the cutter main unit. 9) Detach the tape cutter guide from the cutter main unit. 10) Assemble the cutter guide into a new cutter unit for replacement. There shall be no clearance between the fixed cutter blade and guide.
Page 374 Rev. 2.0 Maintenance Guide 11) Assemble the lower discharge guide into the new cutter unit for replacement. 12) Assemble the new cutter unit into the machine. 13) Remove the air plug inserted into the cylinder and connect the solenoid valve and cylinder. Additionally, connect the table connector coming from the machine to the connector on the cutter unit.
Page 375: Replacing The Tape Cutter Blade
Rev. 2.0 Maintenance Guide 18-3. Replacing the Tape Cutter Blade ∗ Replace the cutter blade with the cutter unit detached from the mounter. ∗ For details how to detach the cutter unit from the main unit, see section 18-2. <L and M Board Specifications> 1) Detach the lower discharge guide from the cutter main unit.
Page 376 Rev. 2.0 Maintenance Guide 5) Remove the screws that secure the linear guide, cylinder, and movable cutter blade to detach the movable cutter blade from the cutter unit. When loosening the screw, the cutter blade may turn in the wrench turning direction. So, be careful not to get injured.
Page 377 Rev. 2.0 Maintenance Guide 7) Assemble the replacement movable cutter blade to the JOINT_BAR. Push the cutter blade against the parallel pins and adjust the movable cuter blades by pushing them at the center. Degrease the screws and apply Loctite 277. (Tightening torque: 8.0N m) Be careful not to get injured by the cutter blade.
Page 378 Rev. 2.0 Maintenance Guide 10) Adjust the pushing pressure of the fixed cutter blade. (When using the push-pull gauge for the adjustment, it may hinder the solenoid valve. So, remove the solenoid valve temporarily.) SL6040892TN SCREW M4 L=8 Push the hatched portion of the joint bar shown in the Figure below with the push-pull gauge and adjust the pre-pressure with the hexagon socket head cap set screw so that the peak value is 150±10 (N).
Page 379 Rev. 2.0 Maintenance Guide <XL Board Specifications> 1) Detach the lower discharge guide from the cutter main unit. (See section 18-2.) 2) Detach the tape cutter guide from the cutter main unit. (See section 18-2.) 3) Remove the detent plugs from the top of the cutter cover and loosen the mounting screws to detach the cover.
Page 380 Rev. 2.0 Maintenance Guide GUIDE_RAIL SL6030692TN SCREW M3 L=6 Pull out. SM6102002TN SCREW M10 L=20 Fixed cutter blade 40098838 GUIDE_BR 6) Detach the movable cutter blade from the JOINT_BAR and mount the replacement movable cutter blade. Push the cutter blade against the JOINT_BAR and the movable cutter blade against the center at the same time to adjust them.
Page 381 Rev. 2.0 Maintenance Guide 7) Insert the cutter unit in the movable cutter blade and mount the GUIDE_BR in the reverse order of step 5) described previously. For details about the clearance between the movable cutter blade and GUIDE_RAIL, see the Figure below.
Page 382 Rev. 2.0 Maintenance Guide Push each one side of the hatched portion of the joint bat shown in the Figure below with the push-pull gauge and adjust the pre-pressure of the hexagon socket head cap so that the peak values on both sides show 150±10 (N). Make the adjustment with the movable cutter blades closed.
Page 383: Cvs (Optional)
Rev. 2.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always shut-down the power before starting the maintenance and DANGER adjustment work. [19] CVS (OPTIONAL) 19-1. Replacing the CONTACT SUB UNIT 1) When the mounter has the L-specification rear reference or the mounter is equipped with the fluxer unit or MTC, the CVS unit needs to be detached in order to replace the CONTACT SUB UNIT.
Page 384 Rev. 2.0 Maintenance Guide 3) Detach the CONTACT SUB UNIT to be replaced. 40101989 CONTACT SUB UNIT SL6030592TN SCREW M3 L=5 (2 locations each) 4) Disconnect the cables that have been connected to the CONTACT SUB UNIT using the nuts, and then connect them to a new CONTACT SUB UNIT.
Page 385 Rev. 2.0 Maintenance Guide 5) Reassemble the CONTACT SUB UNIT to the CVS unit. (At this time, assemble the CONTACT SUB UNIT to a position where it is not in contact with the adjacent CONTACT SUB UNIT or the cover that has been detached in previous step 2). CONTACT SUB UNITs are aligned at intervals of 17 mm pitches.) Mount the dial gauge on the head to adjust the probe height.
Page 386: Replacing The Pcb
Rev. 2.0 Maintenance Guide Parallelism to X-axis: 0.05 mm or less 8) Turn ON the machine, start up the MS parameter, and select [Offset setup (O)]-[CVS offset (S)] to obtain the CVS offset values again. 19-2. Replacing the PCB 1) Follow steps 1) and 2) in previous section 19-1 to detach the CVS_COVER. 2) Disconnect the connector and remove the spacers and screw to replace the CVS PCB.
Page 387: Rotary Solder Transfer Unit (Optional)
Rev. 2.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always shut-down the power before starting the maintenance and DANGER adjustment work. [20] ROTARY SOLDER TRANSFER UNIT (OPTIONAL) 20-1. Replacing the Squeegee 1) Check that the power to the main unit is turned OFF. Remove to detach 4017116 KNURLED_KNOB_SCREW...
Page 388 Rev. 2.0 Maintenance Guide 3) Replace with a new one. Reassemble the squeegee so that it is in contact with the pan. Put a paper sheet between the squeeze and pan to check that there is any catching feeling when pulling the paper sheet during reassembly.
Page 389: Replacing The Pan
Rev. 2.0 Maintenance Guide 20-2. Replacing the Pan 1) Check that the power to the main unit is turned OFF. Remove to detach 4017116 KNURLED_KNOB_SCREW SQUEEGEE UNIT 2) Remove to detach SM6030802TN SCREW 40107101 SAUCER 3) After has been replaced with a new one, reassemble to the rotary solder transfer unit in the reverse order of disassembly.
Page 390: Replacing The Motor
Rev. 2.0 Maintenance Guide 20-3. Replacing the Motor 1) Check that the power to the main unit is turned OFF. Remove (2 pcs.) to detach ∗ Do not stretch the cord connected to excessively. Doing so may cause the cord to break. SL6040892TN SCREW 40122733 COVER_V 2) Cut...
Page 391 Rev. 2.0 Maintenance Guide 3) Loosen the set screws of , and then remove (2 pcs.) to detach SM6030602TN SCREW 40107113 AC MOTOR D5N 40107112 FLEXIBLE COUPLING 4) After has been replaced with a new one, reassemble ⑦ to the rotary solder transfer unit in the reverse order of disassembly.
Page 392: Checking The Pan Mounting Status
Rev. 2.0 Maintenance Guide 20-4. Checking the Pan Mounting Status After the pan has been mounted, check variation in height of pan top surface. 1) From the manual control, select [Control] - [Others] - [Fluxer Unit Control]. 2) Check that [Stop] is shown in the rotation status. ∗...
Page 393 Rev. 2.0 Maintenance Guide 20-7...
Page 394: Multi-Code Reader (Optional)
Rev. 2.0 Maintenance Guide To prevent any trouble caused by accidental machine start, always shut-down the power before starting the maintenance and DANGER adjustment work. [21] MULTI-CODE READER (OPTIONAL) 21-1. Replacing the Multi-code Reader (Head) 1) Remove the fixing screws (SL6030892TN) to detach the Multi-code Reader . 2) Reassemble the components in the reverse order of disassembly.
Page 395: Replacing The Multi-Code Reader (Transport)
Rev. 2.0 Maintenance Guide 21-2. Replacing the Multi-code Reader (Transport) 1) Remove the fixing screws (SL6030892TN) to detach the Multi-code Reader . 2) Reassemble the components in the reverse order of disassembly. (Pay special attention so that cable is not in contact with the side beam.) ∗...
Page 396: Placement Monitor (Optional)
[22] PLACEMENT MONITOR (OPTIONAL) 22-1. Replacing the LNC61/62 The LNC61 is used when the optional placement monitor for the KE-3010 is mounted while the LNC62 is used when the placement monitor for the KE-3020V/3020VR is mounted. When the LNC61/62 has been replaced, it is necessary to input the laser related MS parameters again.
Page 397: Replacing The Epv61/62
Rev. 2.0 Maintenance Guide 22-2. Replacing the EPV61/62 The LNC61 is used when the optional placement monitor for the KE-3010 is mounted while the LNC62 is used when the placement monitor for the KE-3020V/3020VR is mounted. <Procedure> 1) After the LNC61/62 has been detached using the procedure stated in section 22-1,...
Page 398: Replacing The Head Up Cylinder (Ke-3020V/3020Vr)
Rev. 2.0 Maintenance Guide 22-3. Replacing the Head Up Cylinder (KE-3020V/3020VR) 1) Shut down the air to the main unit. 2) Remove the camera bracket and ZM cable bracket of the L-OCC. 3) Disconnect the air tube from the air cylinder. 4) Remove the nut from the top end of the air cylinder to detach the release bar.
Page 399 Rev. 2.0 Maintenance Guide 10) If the speed controller has also been replaced, it is necessary to carry out the adjustment before mounting the release bar. <Procedure> Enter the MS Parameter and display [Simple Control]-[MSP]. In this status, press the emergency stop button.
Page 400: Obtaining The Offset After Replacement
Rev. 2.0 Maintenance Guide 22-4. Obtaining the Offset After Replacement For details, see section 2-8. 22-5...
Page 401: Checking The Images After Replacement
Rev. 2.0 Maintenance Guide 22-5. Checking the Images After Replacement After the sensor has been replaced, check the images using the calibration application. 22-5-1. Calibration Application This calibration application is mainly used for the operation check in the inspection process and on the market.
Page 402 Rev. 2.0 Maintenance Guide From the toolbar, select [Options]-[Current Camera]-[Settings]. The brightness of the illumination can then be changed. (Illumination Index: 0 to 7) Normally, use “4”. ∗ This illumination index can be set for each “Camera” (head No.). ∗ The “gain”...
Page 403 Rev. 2.0 Maintenance Guide Set value: 4 Set value: 5 Set value: 6 Set value: 7 (∗) If the captured image is significantly different from the previously obtained image as a result of comparison (for reference, it is seen that the captured image is two steps or more darker), the contaminated lens or illumination or the deterioration of the LED may be the cause.
Page 404: Epv Calibration
Capture the mark on the jig board using the EPV camera (“+” at the lower left portion of the board) to obtain the offset value. “Board mark (+)” JUKI demonstration board (165 × 125 mm) (P/N 1CD7501D-01, etc.) Open the “Program Editor” screen and load the jig board.
Page 405 Rev. 2.0 Maintenance Guide On the PC for the placement monitor, select [Programs]-[Placement Monitor]-[Calibration Application]. Click the [Camera] button to select “Camera 1”, and then click the [Record images] button. “Record” button Camera selection button 22-10...
Page 406 Rev. 2.0 Maintenance Guide The camera image of the L1 head will appear. From [Menu], select [Options] -> [Calibrate with current image…]. (If it is difficult to see the images, select [Options] - [Current Camera] - [Settings] to change the brightness of the illumination.) Follow the instructions that appear on the screen to left-click the center of the graphic.
Page 407 Rev. 2.0 Maintenance Guide “Left-click” Next, select [Programs]-[Placement Monitor]-[Production Application] on the PC for the placement monitor. ∗ The following message will appear, but ignore it, and then click [OK]. Select [Tools]-[Configuration Settings]. 22-12...
Page 408 Rev. 2.0 Maintenance Guide Select [Image Processing] in the “Category” area. Record the values in “XPlacementPoint” and “YPlacementPoint”. (4 digits after the decimal point. Round the value at the 5th digit to the 4th digit after the decimal point.) Close the “Production Application” once. Using the head selection of the HOD, select ‘L2’...
Page 409 Rev. 2.0 Maintenance Guide On the PC for the placement monitor, select [Programs]-[Placement Monitor]-[Production Application], and then select [Tools]-[Configuration Settings]. Select [Image Processing] in the “Category” area, and input the average values you have calculated in step to “XPlacementPoint” and “YPlacementPoint”. The work is then completed.
Page 410: Appendix Jig Lists
Rev. 2.0 Maintenance Guide APPENDIX JIG LISTS Part No. Part name Purpose Figure Remarks E2101998000 Jig nozzle A Laser offset Common for KE-2000 series For IC head 40046647 JIG NOZZLE Laser offset For LNC60 E51907290A0 CAL piece V VCS camera offset Common for KE-2000 series E2106998000...
Page 411 Rev. 2.0 Maintenance Guide Part No. Part name Purpose Figure Remarks 40001346 Nozzle assembly Laser offset Common for KE-2000 series Head offset ATC offset, etc. 40097735 VCS HT jig VCS light quantity adjustment Common for KE-3020/3020R VCS camera scaling VCS camera focus offset •...
Page 412 Rev. 2.0 Maintenance Guide Part No. Part name Purpose Figure Remarks 40008106 MSC clearance jig For adjustment of magnescale T 0.25mm detector head T 0.35mm T 0.45mm 40073350 MSC clearance jig, For adjustment of magnescale t0.15 0.15 detector head 40098180 Coplanarity Coplanarity offset Common for...
Page 413 ◆ Revision record Rev. Date Revised locations Revision contents Remarks Jan. 2012 First edition P. 12-7 P. 13-6, 13, 40 to 50 Added XL May 2012 P. 14-3, 4, 5, 12 to 18, 20, 31 Revised. Specifications P. 19-3 Added application to P.
Page 414 ELECTRONIC ASSEMBLY SYSTEMS BUSINESS UNIT 2-11-1, Tsurumaki, Tama-shi, Tokyo 206-8551, JAPAN PHONE: 81-42-357-2299 FAX: 81-42-357-2297 http://www.juki.co.jp/ Copyright © 2012 JUKI CORPORATION All rights reserved throughout the world. The specification and appearance may be changed without notice. 2012.09 Printed in Japan...

This manual is also suitable for:

Ke-3020v Ke-3020vr

JUKI KE-3010 Maintenance Manual

X-Y Unit

Head Unit

Parts Around the Head

Occ Assembly

Board Transport Unit

Cal Block

Atc

Vcs

Feeder Bank and Replacement Table (Optional)

Pneumatic Units

Switch and Cover Related

Replacing and Adjusting the Feeder Float Sensor

Other Units

Electrical Components

Auto Board Width Adjustment (Optional)

Feeder Position Indicator (Fpi) (Optional)

Offset Placement after Solder Screen-Printing Light (Optional)

Tape Cutter (Optional)

Cvs (Optional)

Rotary Solder Transfer Unit (Optional)

Multi-Code Reader (Optional)

Placement Monitor (Optional)

Appendix Jig Lists

Quick Links

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Summary of Contents for JUKI KE-3010