Related Manuals for JUKI KE-750
Summary of Contents for JUKI KE-750
- Page 1 Model KE-750 / KE-760 SET -UP GUIDE & MAIN UNIT UNPACKING GUIDE (Main Unit Packing Guide) JUKI CORPORATION ELECTRONIC ASSEMBLY & TEST SYSTEMS DIVISION SMT TRAINING CENTER...
- Page 2 SET - UP GUIDE...
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Page 3: Table Of Contents
Table of Contents Basic Configuration and Name of Each Part ............1 How to Install the Main Unit ..................2 Adjusting the Transport Height and Leveling the Machine........4 Demounting the Head Unit Fixing Parts..............7 Connecting the Air Tubes ..................8 Connecting the Power Codes..................9 Attaching the Supplied Parts..................10 Interface with External Equipment................14 Attaching the Matrix Tray Changer (MTC) ............18... -
Page 4: Basic Configuration And Name Of Each Part
Basic Configuration and Name of Each Part Figure 1.1 Figure 1.2 Breaker Signal light Vision monitor Keyboard Liquid crystal display Filter regulator HOD (Handheld Operating Device) unit Interface panel... -
Page 5: How To Install The Main Unit
How to Install the Main Unit Rear Center mark Front Fork of the forklift (finger of the pallet truck) Figure 2.1 Example Counter-balance forklift Figure 2.2 Figure 2.3... - Page 6 (1) Lift the adjuster !0 to bring the casters o into contact with the floor before installing or moving the main unit. (2) When using a forklift to mov e the main unit, be sure to put the fork under the bottom of the main unit from the front side, then lift and mov e it after the fork protrudes enough from the rear of the main unit.
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Page 7: Adjusting The Transport Height And Leveling The Machine
Adjusting the Transport Height and Leveling the Machine Cover RBL Cover RBR Cover RBC Base bar R Base bar B Level vial Base bar F Caster Cover FB Figure 3.1 (Viewing from the top of unit.) Adjuster Figure 3.2 (Viewing from the bottom of unit.) - Page 8 (1) Adjustment procedure 1) Detach the cover FB, cover RBC, cover RBR and cover RBL. 2) Loosen three hexagonal screws of adjuster. (Make sure that the adjuster mov es freely.) 3) Lift the adjuster in the order of q, e, w, r, q,... as shown in Figure 3.2. You can easily lift the main unit.
- Page 9 Adjust nut Base room inside Hexagonal screw Adjust foot The right scales of the level vial are + (plus) and the left ones are - CAUTION (minus) when viewed from the arrow mark of the level vial assignment figure. Level setting table Setting position Setting value Note: In case of the level vial (0.05/1...
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Page 10: Demounting The Head Unit Fixing Parts
Z-axis slide bracket HX00334000C Set-up caution tag Shammy cap SL6042542TN As for the model KE-750, remove the fixing parts to detach three heads. KE-750 (1) Remove the shammy cap screw to detach the spacer. (2) Make sure that the Z-axis slide bracket smoothly moves vertically. -
Page 11: Connecting The Air Tubes
5. Connecting the Air Tubes Cover RBR Cover RBL Cover RBC Piping at factory side Pressure switch connect Pressure gauge Fixing base Pressure adjustment Hand valve knob Fixing base Tie-up band 1) Connect the air tube (¿.12), piped at the factory side, to the hand valve. 2) Adjust the pressure adjustment knob to 5 kgf/cm 3) Make sure that the pressure switch is set to 4 kgf/cm (Use the (-) screw driver to adjust the pressure switch.) -
Page 12: Connecting The Power Codes
Connecting the Power Code (1) Remove the cover RBC located on the rear of the main unit. (2) Insert the power code inside the main unit v ia a groummet with a film after passing it through a mouth guard as shown in Figure 6.2. Be sure to install the insulation cover on the terminal plate after connecting the power code to the terminal plate. -
Page 13: Attaching The Supplied Parts
Attaching Other Supplied Parts (1) Signal Light a) Insert the signal light through the upper hole of the cover RUR. b) Locate the supplied nuts and washers as indicated in Figure 7.2, then fix them on the bracket. Connect the connector to the bracket. After installing the signal light, adjust its height so that the distance CAUTION from the floor to the upper surface of the signal light can be 2,000 mm... - Page 14 (3) Keyboard Bracket Assembly a) Fix the keyboard connecting plate of the keyboard bracket assembly on the main unit with four stopper screws as shown in Figure 7.5. b ) Connect the keyboard cable to the keyboard connector located in the hole on the right side of the cover FUR.
- Page 15 Hook the U-shaped groove of the chip box Chip cushion over the washer (small circle). E2802721000 Rail plate FR/FL Washer (small circle) WP03020500SC 2 x 2 positions Washer (large) WP0330516SC Chip box E2801721000 Hexagonal screw SM6030602TN Figure 7.1 Chip box stay Washer (small circle) WP03020500SC Washer (large)
- Page 16 (7) Chip Box Assembly <Front reference> a) Hook the U-shaped groove over the washer fixed on the rail plate FR and the chip box stay with a hexagonal screw as shown in Figure 7.1. Hook the chip box L over the ATC support angle as shown in Figure 7.3. <Far end reference>...
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Page 17: Interface With External Equipment
Interface with External Equipment q is the READY OUT (IN) connector (14-pin) to be connected to external equipment when you use the machine as inline. The pin assignment is different depending on the board transport direction; left to right or right to left as indicated in Table 1-4-1 and Table 1-4-2 . - Page 18 Signal (left to right) Signal (right to left) Connctor t y p e READY OUT+ READY IN+ READY OUT- READY IN- (GND) BOARD AVAILABLE 1 BOARD AVAILABLE 3 BOARD AVAILABLE 2 BOARD AVAILABLE 4 206043-1 (Connectors of the cable are 206044-1) 10 N C 11 N C 12 N C...
- Page 19 The interface circuit diagram of the READY OUT (IN) and BOARD AVAILABLE connectors is indicated in Figure 8.3. These connectors conform to the SMEMA standard. READY OUT 1 READY OUT 2 +24 V 15 KΩ BOARD AVAILABLE 2 BOARD AVAILABLE 1 +24 V 15 KΩ...
- Page 20 Signal Connector t y p e -Strobe -ACK BUSY D-SUB 25-pin, FEMALE SLCT -AUTO FEED XT -ERROR -INIT -SLCT IN Table 8.3 Pin assignment of the printer connector...
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Page 21: Attaching The Matrix Tray Changer (Mtc)
9. Attaching the Matrix Tray Changer ( M T C ) Placer MTC entrance to be inserted Figure 9.1 Placer MTC entrance to be inserted Shuttle fitting bracket Adjuster retainer Adjuster Adjuster spacer rubber Figure 9.2... - Page 22 (1) Rear placement set-up (TR4NE) Set the MTC so that the gap is within 54 mm as shown in Figure 9.1. Attach the adjuster rubber and adjuster spacer at the position where the adjuster retainer can be attached at the adjuster part, and tighten the lock nut with adjusting its height with the adjuster.
- Page 23 * (104 or less) Conveyor fixing screw (long hole:6 portions) Figure 9.3 Adjust screw Figure 9.4...
- Page 24 (2) Horizontal placement set-up (related drawing) TR3NE Set the MTC so that the gap is within 104 mm as shown in Figure 9.3 after detaching the shuttle. Adjust its height with the adjust screw. Attach the shuttle after set-up. Be sure to set the MTC so that the gap between the machine unit and the MTC CAUTION unit (TR3NE) is 104 mm or less;...
- Page 25 Breaker Cover SBR MTC signal connector MTC power connector e MTC air supply opening Light Printer connector SMEMA Interface panel Cover RBR Cover RBL Figure 9.3 Cover RBC Filter regulator Figure 9.4...
- Page 26 Connect the MTC power connector and signal connector to the interface panel on the front right side of the main unit as shown in Figure 9.3, then connect the air tube to the MTC air joint on the rear side of the main unit. CAUTION Use two cables and an air tube supplied with the MTC.
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Page 27: Checking The Machine Before Turning On The Power
10. Checking the Machine Before Tuning on the Power Check to see if: The machine is leveled. The height of the board transport rail satisfies the specifications. The lock nut of the adjuster is fixed. Air is supplied normally. The power code is connected properly, and its voltage is appropriate. The supplied parts are attached properly. -
Page 28: Adjusting The Height Of The Replacement Table (Optional)
11. Adjusting the Height of the Replacement Table (Optional) Perform the height adjustment for the replacement table after leveling the main unit. Do not fall down the replacement table sideways while changing the CAUTION caster plate fixing position; otherwise, the trolley handle may be damaged. - Page 29 When the gap between the bank location pin B and the bottom of the bank CAUTION support is less than 7mm as shown in Figure 11.3, fix the caster plate at the upper position. Bank support 7 mm Bank location pin B Figure 11.3...
- Page 30 Adding the trolley spacer (E2738721000) (For height adjustment) Adjust the height of the replacement table with the trolley spacer as shown in Figure 11.4 if an inconvenience occurs due to a slanting floor or a low replacement table. Height adjustment tap (M6) Trolley spacer E2738721000 Fixing screw...
- Page 31 (2) Adjusting the Bank Stopper Fixing Position Set the bank stopper in upper, middle, or lower position according to the board transport height. Bank stopper Roller guide Figure 11.6 Board transport height Bank stopper fixing position 894 to 900 Lower 914 to 920 m m 887 to 893 Middle...
- Page 32 MAIN UNIT UNPACKING GUIDE (Main Unit Packing Guide)
- Page 33 Table of Contents Head Unit .........................1 X-Y Unit........................3 Board Transport Unit....................5 ATC (Auto Tool Changer) Unit ................8 VCS (Vision Centering System) Unit ..............9 CAL Block ......................10 HOD (Handled Operating Device) Box ..............11 Vision Monitor......................11 Signal Light......................12 Keyboard Bracket Assembly.................13 Feeder Relay Cable of the Connector Bracket............14 Safety Cover......................15 Filter Regulator (Air Assembly)................16 Replacement Table (Optional) ................17...
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Page 34: Head Unit
Head Unit 1-1. Fixing the Z-Axis Spacer HX00334000C Z-axis slide bracket Set-up caution tag (1) Attach the spacer as indicated in Figure 1.1 to Shammy prevent the Z-axis slide SL6042542TN bracket from mov ing up or down. (2) Make sure that the head unit stable after... - Page 35 1-2. Head Main Unit (KE-750, KE-760) Drier Anticorrosive paper Figure 1.3 1. Put the drier into the bottom of the OCC as indicated in Figure 1.3. 2. Wrap the bottom of the head with a piece of anticorrosiv e paper, then paste a tape over the anticorrosive paper.
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Page 36: X-Y Unit
X-Y Unit (1) Fixing the Y-axis Rail (Fixing the X-axis Frame Assembly) q Mov e the whole X-axis frame completely to the front of the machine, then push it against the stopper rubber located on the front side. w Fix the safety cover stoppers (E1348700000) on two taps (right and left) located on the linear guide of the Y-axis frame with the M5 x 20 screws from the rear side. - Page 37 2) Fixing the X-axis Rail (Fixing the Head Bracket) q Move the head bracket (whole head unit) on the X-axis to the left side of the unit. w Mov e the head bracket (whole head unit) completely to the left side to push it against the rubber stopper.
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Page 38: Board Transport Unit
Board Transport Unit (1) Supplied Parts to Be Packed Pack the following three items together with other supplied parts into the E5353700000 packing carton box (See the List of Supplied Parts to Be Packed ). Remove them from the board transport unit to pack them. (Note that the hand knob is to be used to change the board transport rail width.) Supplied parts: E20217150A0 Back up pin M assembly... - Page 39 (2) How to Pack a. Packing the Center part 1) Roll up the air cap which is to be crashed easily when the board width is set to the minimum value (30 mm), then put it into the center part. 2) Adjust the board transport width to the minimum value (30 mm), and paste filament tapes approximately in the middle of the screw shaft and the guide shaft (two positions) (see Figures 1-1 and 2-1).
- Page 40 BU plate Fix the BU plate with filament tapes (four positions). ilament tapes (four positions) Fix the BU plate so that it can be kept stable. BU plate Figure3.3...
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Page 41: Atc(Auto Tool Changer) Unit
ATC(Auto Tool Changer) Unit q Fix the nozzle on the ATC unit. w Align the hole of the ATC base with that of the slide plate, then put the tie-up belt through these holes. Tighten the tie-up belt. Make sure that the slide plate is fixed and all nozzle cannot be removed. -
Page 42: Vcs (Vision Centering System)Unit
VCS (Vision Centering System)Unit q Cover the whole unit completely with air cap. w Paste an adhesive tape on the air cap at the bottom of the light base. Air cap Light base Adhesive tape Figure5.1... -
Page 43: Cal Block
CAL Block q Cov er the upper part of the CA block with air cap to protect the upper surface of the CAL plate, then fix the air cap with an adhesive tape. CAL plate Air cap Tape Figure 6.1 w Put the CAL piece A and the CAL piece B into v iny l sacks separately . -
Page 44: Hod (Handled Operating Device) Box
HOD (Handheld Operating Device) Box See the HOD box packing assembly (E53027000A0) to pack the HOD box. Vision Monitor Repack only the monitor in the carton box which the manufacturer specified. q Do not disassemble the stand part from the mounter main unit. w Put air cap in the carton box when there is any gap in the CAUTION carton box after repacking the monitor. -
Page 45: Signal Light
Signal Light Repack the patrol light cable assembly (E94417150A0) in the carton box which the manufacturer specified. CAUTION Pack the nuts and washers (supplied) in the same carton box also. Carton Patrol light cable assembly Figure 9.1... -
Page 46: Keyboard Bracket Assembly
10. Keyboard Bracket Assembly (1) Disconnect the keyboard connection cable from the main unit. (2) Remove four stopper screws fixing the keyboard attachment plate, then the keyboard bracket assembly from the main unit. (3) Push down the key board stands L and R inside, wrap the whole key board bracket assembly with air cap completely, and pack it in the same carton box where the other supplied parts are packed. -
Page 47: Feeder Relay Cable Of The Connector Bracket
11. Feeder Relay Cable of the Connector Bracket (Supplied) Fix the feeder relay cable and air tube on the connector bracket with a filament tape. CAUTION Fix the air tube so that it cannot be damaged at all. Feeder relay cable Filament Connector tape... -
Page 48: Safety Cover
12. Safety Cover Fix the safety cover with a filament tape so that it cannot be opened. Filament tape Safety cover Figure 12.1... -
Page 49: Filter Regulator (Air Assembly)
13. Filter Regulator (Air Assembly) 1. Remove the air tube, piped at the factory side. 2. Do not remove this unit if exporting the machine abroad because this model differs from the former models, such as KE-710/720 and KE-730/740. Turn off the air of the main unit before following the instructions CAUTION above. -
Page 50: Replacement Table (Optional)
14. Replacement Table (Optional) (1) Fixing the Feeder Bank and the Floor Trolley Fix the feeder bank and the side pole of the floor trolley with the P.P band. Feeder band Floor trolley P.P band Figure 14.1 (2) Fixing the Trolley Handle (Right and Left) Fix the slider and the trolley handle by wrapping them with a filament tape. - Page 51 (3) Fixing the Feeder Relay Cable Fix the feeder relay cable and the air tube on the connector bracket with a filament tape. Feeder relay cable Connector Filament tape bracket Figure 14.3 CAUTION Take care not to damage the air tube at all.
- Page 52 Wrap the whole unit with air cap completely. Air cap Feeder bank Floor trolley Connector bracket Feeder relay cable Trolley Figure 14.4...
- Page 53 KE-750 List of the Supplied Parts to Be Packed Pack the following supplied parts in the E5010715000 carton box. Part N o . Part Name Quantity E94507000A0 Power cable assembly E9690715000 Light E53027000A0 HOD Box packing assembly E6953861B00 Content label MDFRX1001L0 New deflexed oil No.
- Page 54 1) Select parts to be packed depending on the user. 2) This part is fixed on the main unit for Japan. Do not pack it in the carton box. (Remove it from the main unit and pack it in the carton box if the machine is to be exported abroad.) 3) Put air cap so that there cannot be any gap inside the carton box.
- Page 55 KE-760 List of the Supplied Parts to Be Packed Pack the following supplied parts in the E5010715000 carton box. Part N o . Part Name Quantity E94507000A0 Power cable assembly E9690715000 Light E53027000A0 HOD Box packing assembly E6953861B00 Content label MDFRX1001L0 New deflexed oil No.
- Page 56 1) Select parts to be packed depending on the user. 2) This part is fixed on the main unit for Japan. Do not pack it in the carton box. (Remove it from the main unit and pack it in the carton box if the machine is to be exported abroad.) 3) Put air cap so that there cannot be any gap inside the carton box.
- Page 57 15. Hard Disk The hard disk should be detached and transported with packed separately. q Remove the hard disk from the main unit. Be sure to specify the model number of the machine from which the hard disk is removed. w Wrap the hard disk with an anti-static air cap.
- Page 58 Revision Date 1997. 07 Specifications are subject to be changed without notice. – 1 –...
- Page 59 Sales agent ELECTRONIC ASSEMBLY & TEST SYSTEM DIVISION 8-2-1, KOKURYO-CHO, CHOFU-CITY, TOKYO 182, JAPAN PHONE: 03-3480-3330 FAX: 03-3488-1971 TELEX: 03-242-4343 JUKI J...