Ford F-150 2015 Structural Repair Training Course page 74

Textbook
rivet￿bonded￿by￿the￿vehicle￿maker
•
with￿SPRs.
attached￿at￿the￿rocker￿panels,
•
crossmember,￿rear￿body￿panel,
and￿cowl.
available￿as￿a￿complete￿part￿with
•
or￿without￿the￿crossmembers
attached.
The￿floor￿pan￿can￿be￿sectioned￿anywhere￿rearward
of￿the￿front￿seats.
A￿partial￿floor￿pan￿may￿be￿installed.
When￿deciding￿how￿to￿install￿a￿partial
floor￿pan:
the￿floor￿pan￿may￿be sectioned
•
depending￿on￿where￿the￿part￿is
damaged.
the￿repair￿area￿must￿be￿a
•
minimum￿of￿50￿mm￿from￿seat
mounting￿locations.
For￿more￿information￿on￿this￿procedure
visit Motorcraft's￿website. Refer￿to the
Ford￿Service￿instructions￿that￿are
available￿with￿the￿part￿or￿on￿the￿I-CAR
RTS website:
All￿Cabs￿-￿Floor￿Pan￿Tunnel
•
2015￿Ford￿F-150￿Structural￿Repair￿Training￿Course￿(FOR06)
Module￿4￿-￿Body￿Design￿And￿Construction
Regular￿Cab￿-￿Floor￿Pan
•
Super￿Cab￿-￿Floor￿Pan
•
Crew￿Cab￿-￿Floor￿Pan
•
Drill￿rivets￿carefully￿so￿the￿holes￿are￿not￿too￿large.
When￿installing￿a￿complete￿floor￿pan:
test-fit￿the￿new￿part￿to￿ensure
•
no￿additional￿straightening￿is
required.
drill￿blind￿and￿solid￿rivet
•
locations.
clean￿and￿prepare￿flanges￿for
•
adhesive.
apply￿adhesive￿to￿all￿of￿the
•
bonding￿locations.
install￿rivets￿or￿clecos￿to￿hold￿the
•
part￿in￿alignment.
set the rivets￿before￿the￿adhesive
•
wet￿time￿expires.￿When￿working
with￿a￿large￿part,￿multiple
technicians￿may￿be￿required￿to
get￿the￿part￿fully￿installed￿before
the￿working￿time￿of￿the￿adhesive
expires.
The￿complete￿floor￿pan￿will￿extend￿to￿the
cowl￿and￿rear￿body￿panel.
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