Siemens SINAMICS S120 Equipment Manual
  1. Manuals
  2. Brands
  3. Siemens Manuals
  4. Control Unit
  5. SINAMICS S120
  6. Equipment manual
Siemens SINAMICS S120 Equipment Manual

Siemens SINAMICS S120 Equipment Manual

Booksize power sections cold plate
Hide thumbs Also See for SINAMICS S120:
Table of Contents

Advertisement

Quick Links

Download this manual
SINAMICS SINAMICS S120 Equipment Manual Booksize Cold-Plate Power Sections

Advertisement

Table of Contents
loading

Related Manuals for Siemens SINAMICS S120

Summary of Contents for Siemens SINAMICS S120

  • Page 1 SINAMICS SINAMICS S120 Equipment Manual Booksize Cold-Plate Power Sections...
  • Page 3 Preface Description Cold plate with external air heat sinks SINAMICS Cold plate with internal liquid cooling SINAMICS S120 Equipment Manual Booksize Line Connection Booksize Cold-Plate Power Sections Active line modules with cold plate Manual Smart Line Modules (5 kW and 10 kW) with cold plate...
  • Page 4 Trademarks All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
  • Page 5 All obligations entered into by Siemens result from the respective contract of sale that contains the complete and sole valid warranty arrangements. These contractual warranty provisions are neither extended nor curbed as a result of the statements made in this documentation.
  • Page 6 Fax form: See feedback page at the end of this publication Internet Address Up-to-date information about our products can be found on the Internet at the following address: http://www.siemens.com/motioncontrol You can find information on SINAMICS S120 at: http://www.siemens.com/sinamics. Equipment Manual Booksize Cold-Plate Power Sections Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 7 Preface ESD Notices Caution Electrostatic sensitive devices (ESDs) are individual components, integrated circuits, or boards that may be damaged by either electrostatic fields or electrostatic discharge. Regulations for handling ESD components: When handling components, make sure that personnel, workplaces, and packaging are well earthed.
  • Page 8 Preface Safety Guidelines Danger Commissioning shall not start until you have ensured that the machine in which the components described here are to be installed complies with Directive 98/37/EC. SINAMICS S equipment must only be commissioned by suitably qualified personnel. The personnel must take into account the information provided in the technical customer documentation for the product, and be familiar with and observe the specified danger and warning notices.
  • Page 9 Preface Note When operated in dry operating areas, SINAMICS equipment with three-phase motors conforms to low-voltage Directive 73/23/EEC. SINAMICS equipment with three-phase motors conforms to EMC Directive 89/336/EEC in the configurations specified in the associated EC Certificate of Conformity. Caution Operating the equipment in the immediate vicinity (<...
  • Page 10 Preface Notes Equipment Manual Booksize Cold-Plate Power Sections viii Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 11: Table Of Contents

    Table of contents Preface ..............................iii Description.............................. 1-1 Cold-plate cooling ........................1-1 System Data..........................1-3 Cold plate with external air heat sinks..................... 2-1 Overview ............................ 2-1 Example: cold plate with external air heat sink................2-1 2.2.1 Setup............................2-1 2.2.2 Sample setup: cold plate with external air heat sink..............2-2 Example: cold plate with external liquid heat sink ..............
  • Page 12 Table of contents Line filters for Smart Line Modules ..................4-14 4.5.1 Description ..........................4-14 4.5.2 Safety information ........................4-15 4.5.3 Interface description......................... 4-16 4.5.3.1 Overview ..........................4-16 4.5.3.2 Line/load connection ........................ 4-17 4.5.4 Dimension Drawings ........................ 4-18 4.5.5 Technical Specifications......................4-19 Line reactors for Active Line Modules..................
  • Page 13 Table of contents Smart Line Modules (5 kW and 10 kW) with cold plate ................6-1 Description ..........................6-1 Safety Information........................6-1 Interface description........................6-3 6.3.1 Overview ............................ 6-3 6.3.2 Connection example ........................6-4 6.3.3 X1 line connection........................6-5 6.3.4 X21 terminals: smart line module....................
  • Page 14 Table of contents DC link components..........................10-1 10.1 Braking Module ........................10-1 10.1.1 Description ..........................10-1 10.1.2 Safety information ........................10-2 10.1.3 Interface description......................... 10-3 10.1.3.1 Overview ..........................10-3 10.1.3.2 Connection example ........................ 10-4 10.1.3.3 Braking resistor connection X1 ....................10-5 10.1.3.4 X21 digital inputs/outputs ......................
  • Page 15 Table of contents 11.2 DC link supply adapter......................11-12 11.2.1 Description ..........................11-12 11.2.2 Safety Information........................11-13 11.2.3 Interface description....................... 11-14 11.2.3.1 Overview ..........................11-14 11.2.3.2 DC link connection ......................... 11-15 11.2.4 Dimension Drawings ......................11-16 11.2.5 Installation ..........................11-18 11.2.6 Electrical Connection ......................
  • Page 16 Table of contents 12.4 Arrangement of Components and Equipment ............... 12-14 12.4.1 General........................... 12-14 12.4.2 Drive Line-Up ......................... 12-14 12.4.3 Three-tier configuration ......................12-18 12.4.4 Connecting the Cooling Water ....................12-19 12.5 Electromagnetic Compatibility....................12-20 12.5.1 General........................... 12-20 12.5.2 Cable Shielding and Routing....................12-21 12.5.3 Equipotential Bonding ......................

  • Page 17: Description

    Description Cold-plate cooling Cold-plate cooling is a cooling method for SINAMICS S120 booksize power sections. On the rear of the device is a flat aluminum cold plate, which acts as a thermal interface. There are three methods of cooling the SINAMICS power sections: 1.
  • Page 18 Description 1.1 Cold-plate cooling Figure 1-1 Overview: Cold-Plate Equipment Manual Booksize Cold-Plate Power Sections Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 19: System Data

    1.2 System Data System Data Technical Specifications Unless explicitly specified otherwise, the following technical specifications are valid for components of the SINAMICS S120 booksize drive system. Electrical specifications Line connection voltage 3 AC 380 V to 480 V ±10 % (-15 % <...
  • Page 20 Description 1.2 System Data Information on storage, transportation and operation: Environmental class Class 1C2 to EN 60 721-3-1 Storage • Class 2C2 to EN 60 721-3-2 Transportation • Class 3C2 to EN 60 721-3-3 Operation • Organic/biological influences Class 1B1 to EN 60 721-3-1 Storage •...

  • Page 21: Cold Plate With External Air Heat Sinks

    Cold plate with external air heat sinks Overview This chapter provides a number of examples to illustrate various cooling methods with external heat sinks that are screwed onto the cold plate. The following cooling methods are available: • Air cooling by means of ribbed heat sink •...

  • Page 22: Sample Setup: Cold Plate With External Air Heat Sink

    Cold plate with external air heat sinks 2.2 Example: cold plate with external air heat sink 2.2.2 Sample setup: cold plate with external air heat sink This chapter provides an example to illustrate the setup of a cabinet drive line-up in which the power sections are cooled by means of a cold plate with an external air heat sink.
  • Page 23 Cold plate with external air heat sinks 2.2 Example: cold plate with external air heat sink In the cabinet, a fan is installed above the power sections. To optimize usage of the external air heat sink, it is best to arrange the components in such a way that the heat is dissipated equally over the surface of the external heat sink.
  • Page 24 Cold plate with external air heat sinks 2.2 Example: cold plate with external air heat sink Example: external air heat sink Figure 2-3 Example: air heat sink Aluminum air heat sinks are recommended. The heat sinks and fans must be dimensioned for the power loss to be dissipated. For the module-specific power loss in rated operation, see the "Technical Specifications".

  • Page 25: Example: Cold Plate With External Liquid Heat Sink

    Cold plate with external air heat sinks 2.3 Example: cold plate with external liquid heat sink Example: cold plate with external liquid heat sink 2.3.1 Setup When an external liquid heat sink is used, the power sections are all mounted on a plate through which cooling water flows to cool the power sections.

  • Page 26: Sample Setup: Cold Plate With External Liquid Heat Sink

    Cold plate with external air heat sinks 2.3 Example: cold plate with external liquid heat sink 2.3.2 Sample setup: cold plate with external liquid heat sink Single Motor Modules Active Line Module 85 A, 60 A, 30 A, 60 A, 18 A, 18 A, 18 A 55 kW Control cabinet internal fan External fluid heat sinki 1200 mm...

  • Page 27: Cold Plate With Internal Liquid Cooling

    Cold plate with internal liquid cooling Principle of internal liquid cooling With internal cold-plate liquid cooling, connectors ("connection adapters") are required directly on the cold plate for connecting the water supply. Version: Inlet below, outlet above Figure 3-1 Principle of the cooling water circuit Equipment Manual Booksize Cold-Plate Power Sections Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 28 Cold plate with internal liquid cooling 3.1 3.1 Principle of internal liquid cooling Equipment Manual Booksize Cold-Plate Power Sections Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 29: Line Connection Booksize

    Line Connection Introduction The line connection for a SINAMICS booksize drive line-up comprises an optional line filter and a line reactor: • Line filter variants: – Basic Line Filter for Active Line Modules – Wideband Line Filter for Active Line Modules –...
  • Page 30 Caution The following can occur if line filters are used that have not been approved for SINAMICS by SIEMENS: - The Line Modules may become damaged/faulty. - Line reactions can occur that can damage or interfere with other loads powered from the same network.

  • Page 31: Overview: Line Filter

    EN 55011. Optional line filter rows that are coordinated with the power range are also available with the SINAMICS S120 converter system. These line filters differ with regard to the frequency range in which they reduce the conducted emissions. Basic Line Filter for Active Line Modules Basic Line Filters operate in the frequency range from 150 kHz to 30 MHz.

  • Page 32: Basic Line Filter For Active Line Modules

    Line Connection 4.3 Basic Line Filter for Active Line Modules Basic Line Filter for Active Line Modules 4.3.1 Description The Basic Line Filters for Active Line Modules are designed for use in machines in which the conducted interference in the frequency range is to be reduced in accordance with EMC regulations.

  • Page 33: Safety Information

    Line Connection 4.3 Basic Line Filter for Active Line Modules 4.3.2 Safety information Caution Line filters are only suitable for direct connection to TN systems. Danger The 100 mm clearances above and below the components must be observed. The mounting position must ensure that cool air flows vertically through the filter.

  • Page 34: Interface Description

    Line Connection 4.3 Basic Line Filter for Active Line Modules 4.3.3 Interface description 4.3.3.1 Overview Figure 4-2 Basic Line Filter for Active Line Modules (example: 36 kW) Equipment Manual Booksize Cold-Plate Power Sections Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 35: Line/Load Connection

    Line Connection 4.3 Basic Line Filter for Active Line Modules 4.3.3.2 Line/load connection The Basic Line Filter for Active Line Modules is rated for a voltage range of 380 V 3AC -10% to 480 V 3AC +10% (-15% <1 min) at 47 Hz to 63 Hz. Table 4-2 Type of connection Terminals...

  • Page 36: Dimension Drawing

    Line Connection 4.3 Basic Line Filter for Active Line Modules 4.3.4 Dimension Drawing Figure 4-3 Dimension drawing: Basic Line Filter for Active Line Modules (16 kW to 55 kW) Table 4-3 Dimensions: Basic Line Filter for Active Line Modules Basic Line Order number B [mm] b [mm]...

  • Page 37: Wideband Line Filter For Active Line Modules

    Line Connection 4.4 Wideband Line Filter for Active Line Modules Wideband Line Filter for Active Line Modules 4.4.1 Description The damping characteristics of Wideband Line Filters for Active Line Modules not only conform with the requirements of EMC standards for the frequency range of 150 kHz to 30 MHz but also include low frequencies as of 2 kHz.

  • Page 38: Safety Information

    Line Connection 4.4 Wideband Line Filter for Active Line Modules 4.4.2 Safety information Caution Line filters are only suitable for direct connection to TN systems. Danger The 100 mm clearances above and below the components must be observed. The mounting position must ensure that cool air flows vertically through the filter.

  • Page 39: Interface Description

    Line Connection 4.4 Wideband Line Filter for Active Line Modules 4.4.3 Interface description Figure 4-4 Wideband Line Filters for Active Line Module (example: 16 kW) Equipment Manual Booksize Cold-Plate Power Sections 4-11 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 40: Line/Load Connection

    Line Connection 4.4 Wideband Line Filter for Active Line Modules 4.4.3.1 Line/load connection A Wideband Line Filter for Active Line Modules is rated for a voltage range of 380 V 3AC -10% to 480 V 3AC +10% (-15% <1 min) at 47 Hz to 63 Hz. Table 4-5 Type of connection Terminals...

  • Page 41: Dimension Drawing

    Line Connection 4.4 Wideband Line Filter for Active Line Modules 4.4.4 Dimension Drawing Figure 4-5 Dimension drawing: Wideband Line Filter for Active Line Modules Table 4-6 Dimensions: Wideband Line Filter For Active Line Order number a [mm] b [mm] c [mm] [mm] [mm] Modules...

  • Page 42: Technical Specifications

    Line Connection 4.5 Line filters for Smart Line Modules 4.4.5 Technical Specifications Table 4-7 Technical specifications: Wideband Line Filter for Active Line Modules 6SL3000 0BE21- 0BE23- 0BE25- 0BE28- 0BE31- unit 6AA0 6AA0 5AA0 0AA0 2AA0 Rated power Connection voltages: Supply voltage 3AC 380 -10% to 3AC 480 +10% (-15% <...

  • Page 43: Safety Information

    Line Connection 4.5 Line filters for Smart Line Modules 4.5.2 Safety information Caution Line filters are only suitable for direct connection to TN systems. Danger The 100 mm clearances above and below the components must be observed. The mounting position must ensure that cool air flows vertically through the filter. This measure prevents thermal overloading of the filter.

  • Page 44: Interface Description

    Line Connection 4.5 Line filters for Smart Line Modules 4.5.3 Interface description 4.5.3.1 Overview Figure 4-6 Line filters for Smart Line Modules (example: 36 kW) Equipment Manual Booksize Cold-Plate Power Sections 4-16 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 45: Line/Load Connection

    Line Connection 4.5 Line filters for Smart Line Modules 4.5.3.2 Line/load connection Line filters for Smart Line Modules are rated for a voltage range from 380 V 3AC -10% to 480 V 3AC +10% (-15% <1 min) at 47 Hz to 63 Hz. Table 4-8 Type of connection Terminals...

  • Page 46: Dimension Drawings

    Line Connection 4.5 Line filters for Smart Line Modules 4.5.4 Dimension Drawings Figure 4-7 Dimension drawing: line filters for Smart Line Modules (5 and 10 kW) Table 4-9 Line filters for Smart Line Modules Line filters for Smart Line Modules Order number 5 kW 6SL3000-0HE15-0AAx...

  • Page 47: Technical Specifications

    Line Connection 4.5 Line filters for Smart Line Modules Figure 4-8 Dimension drawing: line filter for Smart Line Module (16 kW and 36 kW) Table 4-10 Dimensions: line filter for Smart Line Module Line filters for Order number B [mm] b [mm] a [mm] H [mm]...

  • Page 48: Line Reactors For Active Line Modules

    Caution Only the line reactors described in this Equipment Manual must be used. Using line reactors not approved by SIEMENS for SINAMICS 6SL31: - can damage/destroy Line Modules. - cause line reactions that can damage or destroy other loads powered from the same network.

  • Page 49: Connection Description

    Line Connection 4.6 Line reactors for Active Line Modules 4.6.3 Connection description The line reactor is rated for a voltage range from 380 V 3AC -10% to 480 V 3AC +10% at 47 Hz to 63 Hz. Figure 4-9 Line reactor (example: 16 kW) Equipment Manual Booksize Cold-Plate Power Sections 4-21 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 50: Line/Load Connection

    Line Connection 4.6 Line reactors for Active Line Modules 4.6.3.1 Line/load connection Table 4-12 Connection methods for line reactor Terminals Designations Line connection 1U1, 1V1, 1W1, PE Load connection 1U2, 1V2, 1W2 Line reactors for Active Line Modules 16 kW Screw terminal 16 mm 3–pin / 6 Nm* 36 kW...

  • Page 51: Technical Specifications

    Line Connection 4.6 Line reactors for Active Line Modules Figure 4-11 Dimension drawing: line reactor for Active Line Modules (as of 80 kW) Table 4-14 Dimensions of the line reactor for Active Line Modules Order L [mm] W [mm] h1 [mm] h2 [mm] H [mm] b [mm]...

  • Page 52: Line Reactors For Smart Line Modules

    Caution Only the line reactors described in this Equipment Manual must be used. Using line reactors not approved by SIEMENS for SINAMICS 6SL31: - can damage/destroy Line Modules. - cause line reactions that can damage or destroy other loads powered from the same network.

  • Page 53: Connection Description

    Line Connection 4.7 Line reactors for Smart Line Modules 4.7.3 Connection description 4.7.3.1 Overview The line reactor is rated for a voltage range from 380 V 3AC -10% to 480 V 3AC +10% at 47 Hz to 63 Hz. Figure 4-12 Line reactors for Smart Line Modules (example: 36 kW) Equipment Manual Booksize Cold-Plate Power Sections 4-25...

  • Page 54: Line/Load Connection

    Line Connection 4.7 Line reactors for Smart Line Modules 4.7.3.2 Line/load connection Table 4-16 Connection methods for line reactor Terminals Designations Power supply 1U1, 1V1, 1W1, PE Load connection 1U2, 1V2, 1W2 Line reactors for Smart Line Modules 5 kW Screw terminal 4 mm 3-pin* 10 kW...

  • Page 55: Dimension Drawings

    Line Connection 4.7 Line reactors for Smart Line Modules 4.7.4 Dimension Drawings Figure 4-13 Dimension drawing: line reactor for Smart Line Modules (5 and 10 KW) Table 4-17 Dimensions of the line filter for Smart Line Modules Order number W [mm] w [mm] H [mm] T [mm]...
  • Page 56 Line Connection 4.7 Line reactors for Smart Line Modules Figure 4-14 Dimension drawing of line reactor for the Smart Line Module 16 kW Equipment Manual Booksize Cold-Plate Power Sections 4-28 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 57 Line Connection 4.7 Line reactors for Smart Line Modules Figure 4-15 Dimension drawing of the line reactor for the Smart Line Module 36 kW Equipment Manual Booksize Cold-Plate Power Sections 4-29 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 58: Technical Specifications

    Line Connection 4.7 Line reactors for Smart Line Modules Table 4-18 Line reactor for the Smart Line Modules 16 kW and 36 kW Order number 6SL3000- 16 kW 0CE-21-6AA0 36 KW 0CE-23-6AA0 4.7.5 Technical specifications Table 4-19 Technical specifications of line reactors for the Smart Line Module 6SL3000 0CE15-0AA0 0CE21-0AA0...

  • Page 59: Line Connection Variants

    Line Connection 4.8 Line connection variants Line connection variants 4.8.1 Methods of line connection A distinction is made between: • Direct operation of the line connection components on the supply • Operation of the Line Connection Components via an Autotransformer •...
  • Page 60 Line Connection 4.8 Line connection variants Figure 4-16 Overview of line connection variants Equipment Manual Booksize Cold-Plate Power Sections 4-32 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 61: Operation Of The Line Connection Components On The Supply Network

    Line Connection 4.8 Line connection variants 4.8.2 Operation of the line connection components on the supply network The SINAMICS S booksize drive system is rated for direct operation on TN, TT, and IT supply systems with a nominal voltage of 3AC 380 V to 3AC 480 V. Operation with a line filter is only permitted for a TN supply system.

  • Page 62: Operation Of The Line Connection Components Via An Autotransformer

    Line Connection 4.8 Line connection variants 4.8.3 Operation of the line connection components via an autotransformer An autotransformer can be used for voltage adaptation in the range up to 3AC 480 V +10%. Caution To ensure safe electrical separation, an isolating transformer must be installed with voltages greater than 3AC 480 V +10%.
  • Page 63 Line Connection 4.8 Line connection variants Figure 4-18 Autotransformer Equipment Manual Booksize Cold-Plate Power Sections 4-35 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 64: Operation Of The Line Connection Components Via An Isolating Transformer

    Line Connection 4.8 Line connection variants 4.8.4 Operation of the line connection components via an isolating transformer The isolating transformer converts the network configuration of the system (e.g. IT/TT system) to a TN system. Additional voltage adaptation to the permissible voltage tolerance range is possible.
  • Page 65 Line Connection 4.8 Line connection variants Figure 4-19 Isolating transformer Equipment Manual Booksize Cold-Plate Power Sections 4-37 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 66: Line Connection Via A Ground-Fault Circuit Interrupter

    Line Connection 4.8 Line connection variants 4.8.5 Line connection via a ground-fault circuit interrupter In addition to protection measures against hazardous shock current (e.g. overcurrent trip), selectively tripping AC/DC-sensitive residual-current circuit-breakers can be used. Note A direct connection to a power system with selectively tripping AC/DC-sensitive residual- current circuit-breakers is only possible with the 5 kW, 10 kW, 16 kW and 36 kW Line Modules because suitable residual-current devices with higher ratings are not available as qualified products.
  • Page 67 35ms delay time between closing and opening individual main contacts. Recommendation SIEMENS selectively switching AC/DC-sensitive residual-current circuit-breakers to EN 50178, type 5SZ (e.g. 5SZ6 468–0KG00 or 5SZ6468–0KG30 with auxiliary disconnector (1NC/1NO) for rated current 63 A, rated fault current 0.3 A) (see also catalog CA01).
  • Page 68 Line Connection 4.8 Line connection variants Equipment Manual Booksize Cold-Plate Power Sections 4-40 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 69: Active Line Modules With Cold Plate

    Active line modules with cold plate Description The Motor Modules are connected to the power supply network via the Active Line Modules which provide the Motor Modules with a constant DC link voltage. This ensures that they are not influenced by network fluctuations. When the motors are in feedback mode, Active Line Modules supply power back to the network.
  • Page 70 The total length of the power cables (motor supply cables and DC link cables) must not exceed 350 m in active mode. Caution Only cables from Siemens must be used for DRIVE-CLiQ connections. Caution The left and right ends of the DC link busbar of a drive line-up must be fitted with peripheral covers (order no.: 6SL3162-5AA00-0AA0).

  • Page 71: Interface Description

    Active line modules with cold plate 5.3 Interface description Interface description 5.3.1 Overview Figure 5-1 Active line module With cold plate (example: 55 kW) Equipment Manual Booksize Cold-Plate Power Sections Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 72: Connection Example

    Active line modules with cold plate 5.3 Interface description 5.3.2 Connection example Figure 5-2 Connection example: active line module with cold plate Equipment Manual Booksize Cold-Plate Power Sections Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 73: X1 Line Connection

    Active line modules with cold plate 5.3 Interface description 5.3.3 X1 line connection Table 5-1 Terminal block X1 Active Line Module 16 kW Terminal Technical specifications Max. connection voltage: 3AC 480 V +10 at 47 Hz to 63 Hz Max. connectable cross-section: 10 mm Type: Screw terminal 6 (see Connection Methods) PE connection Threaded hole M5/3 Nm...

  • Page 74: X200-X202 Drive-Cliq Interfaces

    Active line modules with cold plate 5.3 Interface description 5.3.4 X200-X202 DRIVE-CLiQ interfaces Table 5-3 DRIVE-CLiQ interface X200-X202 Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)

  • Page 75: Ep Terminals X21

    Active line modules with cold plate 5.3 Interface description 5.3.5 EP terminals X21 Table 5-4 Terminal block X21 Terminal Designation Technical specifications Reserved, do not use Reserved, do not use EP +24 V (enable pulses) Voltage 24 V DC Current consumption: 10 mA Isolated input EP M (enable pulses) Signal propagation times:...

  • Page 76: X24 24 V Terminal Adapter

    (only when Active Line Module is ready for operation). Cause and rectification of faults The following reference contains information about the cause and rectification of faults: Reference: /IH1/ SINAMICS S120 Commissioning Manual Equipment Manual Booksize Cold-Plate Power Sections Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 77: Dimension Drawing

    Active line modules with cold plate 5.4 Dimension Drawing Dimension Drawing Figure 5-3 Dimension drawing of Active Line Module with cold plate Table 5-7 Dimensions of Active Line Modules with cold plate Line Module type Order number W [mm] (inches) w [mm] (inches) h [mm] (inches) 36 kW...

  • Page 78: Installing The Cold-Plate Modules On Customer-Specific Heat Sinks

    (see diagram below). Note When a module is replaced, the heat-conducting film must also be replaced. Only heat-conducting film approved or supplied by Siemens can be used. Equipment Manual Booksize Cold-Plate Power Sections 5-10 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 79 Active line modules with cold plate 5.5 Installation Installation Figure 5-4 Installing a cold-plate power section with an external heat sink and heat-conducting film To begin, tighten the screws by hand (approx. 0.5 Nm) in the sequence shown (steps 1 to 4) and then secure them (10 Nm).
  • Page 80 Active line modules with cold plate 5.5 Installation Properties of the heat sink AlMgSi 0.5 is recommended as the heat sink material. The roughness of the external heat sink surface should be at least Rz 16 and the contact surface between the heat sink and cold plate should have an evenness of 0.2 mm (applicable to a height of 450 mm and width of 300 mm).

  • Page 81: Technical Specifications

    Active line modules with cold plate 5.6 Technical Specifications Technical Specifications Table 5-8 Technical specifications for Active Line Modules with cold-plate cooling 6SL3136-7TE 21-6AAx 23-6AAx 25-5AAx 28-0AAx 31-2AAx Rated power Connection voltages: Line voltage 3 AC 380 – 10% to 3 AC 480 + 10% (-15% < 1 min) ACrms Line frequency 47 to 63...
  • Page 82 Active line modules with cold plate 5.6 Technical Specifications 6SL3136-7TE 21-6AAx 23-6AAx 25-5AAx 28-0AAx 31-2AAx Power factor cosϕ Efficiency η 0.98 0.98 0.98 0.98 0.98 Weight 10.2 13.8 20.3 20.4 Power loss See Cabinet Design and EMC 1) The specified values apply for 380 V 2) The specified rated power values/currents can only be achieved if direct liquid cooling is used.
  • Page 83 Active line modules with cold plate 5.6 Technical Specifications Derating as a function of the ambient temperature Figure 5-6 Derating as a function of the ambient temperature Derating as a function of the installation altitude Figure 5-7 Derating as a function of the installation altitude Equipment Manual Booksize Cold-Plate Power Sections 5-15 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 84 Active line modules with cold plate 5.6 Technical Specifications Equipment Manual Booksize Cold-Plate Power Sections 5-16 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 85 Smart Line Modules (5 kW and 10 kW) with cold plate Description The Smart Line Module (SLM) is an unregulated line infeed/feedback unit. The SLM supplies the Motor Module(s) with an unregulated DC voltage at the DC output. As regards the current and voltage waveform, the SLM in infeed mode exhibits the typical characteristic of a 6-pulse diode rectifier jumper.

  • Page 86: Smart Line Modules (5 Kw And 10 Kw) With Cold Plate

    Smart Line Modules (5 kW and 10 kW) with cold plate 6.2 Safety Information Caution The DC link discharge time hazard warning must be affixed to the modules in the local language. A set of labels in 12 languages is available using order number: 6SL3166-3AB00-0AAx. Notice The 80 mm clearances above and below the components must be observed.

  • Page 87: Interface Description

    Smart Line Modules (5 kW and 10 kW) with cold plate 6.3 Interface description Interface description 6.3.1 Overview Cold plate X21/X22 terminals 24 V terminal adapter Electronics Release for protective cover power supply 1 (0.5 x 3.5) DC link busbars Protective cover LEDs Rating plate...

  • Page 88: Connection Example

    Smart Line Modules (5 kW and 10 kW) with cold plate 6.3 Interface description 6.3.2 Connection example Figure 6-2 Connection example: smart line module with cold plate Equipment Manual Booksize Cold-Plate Power Sections Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 89: X1 Line Connection

    Smart Line Modules (5 kW and 10 kW) with cold plate 6.3 Interface description 6.3.3 X1 line connection Table 6-1 Terminal block X1 of Smart Line Module (5 kW and 10 kW) Terminal Technical specifications Max. connection voltage: 3AC 480 V +10 at 47 Hz to 63 Hz Max.

  • Page 90: X21 Terminals: Smart Line Module

    Smart Line Modules (5 kW and 10 kW) with cold plate 6.3 Interface description 6.3.4 X21 terminals: smart line module Table 6-2 Terminal block X21 Terminal Name Technical specifications DO: Ready Checkback: Smart Line Module ready The signal switches to high level when the following conditions have been met: Electronics power supply (X24) OK •...

  • Page 91: X22 Terminals: Smart Line Module

    Smart Line Modules (5 kW and 10 kW) with cold plate 6.3 Interface description 6.3.5 X22 terminals: smart line module Table 6-3 Terminal block X22 Terminal Name Technical specifications 24 V power supply Electronics power supply for controlling digital inputs X22.2 and 3.

  • Page 92: Meaning Of The Leds On The Smart Line Module With Cold Plate

    DC link voltage outside permissible tolerance range Cause and rectification of faults The following reference contains information about the cause and rectification of faults: Reference: /IH1/ SINAMICS S120 Commissioning Manual Equipment Manual Booksize Cold-Plate Power Sections Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 93: Dimension Drawing

    Smart Line Modules (5 kW and 10 kW) with cold plate 6.4 Dimension Drawing Dimension Drawing Figure 6-3 Dimension drawing of smart line module with cold plate (10 kW) Table 6-6 Dimensions of smart line module with cold plate (10 kW) Line module type Order number W [mm] (inches)

  • Page 94: Installation

    Smart Line Modules (5 kW and 10 kW) with cold plate 6.5 Installation Installation Installing the cold-plate modules on customer-specific heat sinks Figure 6-4 Installing a cold-plate power section with an external heat sink Equipment Manual Booksize Cold-Plate Power Sections 6-10 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 95 5. The tightening torque for the screw connection is 10 Nm. Note When a module is replaced, the heat-conducting film must also be replaced. Only heat-conducting film approved or supplied by Siemens can be used. Equipment Manual Booksize Cold-Plate Power Sections 6-11...
  • Page 96 Smart Line Modules (5 kW and 10 kW) with cold plate 6.5 Installation Remove the holder for securing the Control Unit If an additional component is to be flush-mounted to the left of the component, the holders for securing the Control Unit must be removed. Use suitable tools to lift the latching Remove the holder.

  • Page 97: Technical Specifications

    Smart Line Modules (5 kW and 10 kW) with cold plate 6.6 Technical Specifications Technical Specifications Table 6-7 Technical specifications for Smart Line Modules with cold-plate cooling 6SL3135-6AE 15-0AAx 21-0AAx Connection voltages: Line voltage 3AC 380 – 10% to 3AC 480 + 10% (-15% < 1 min) Line frequency 47 to 63 Electronics power supply...
  • Page 98 Smart Line Modules (5 kW and 10 kW) with cold plate 6.6 Technical Specifications Rated duty cycles of Smart Line Modules Figure 6-5 Rated duty cycles of Smart Line Modules Equipment Manual Booksize Cold-Plate Power Sections 6-14 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 99 Smart Line Modules (5 kW and 10 kW) with cold plate 6.6 Technical Specifications Derating as a function of the ambient temperature Figure 6-6 Derating as a function of the ambient temperature Derating as a function of the installation altitude Figure 6-7 Derating as a function of the installation altitude Equipment Manual Booksize Cold-Plate Power Sections...
  • Page 100 Smart Line Modules (5 kW and 10 kW) with cold plate 6.6 Technical Specifications Figure 6-8 Measurement range for max. permissible heat sink temperature for a Smart Line Module Equipment Manual Booksize Cold-Plate Power Sections 6-16 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 101: Motor Modules With Cold Plate

    Motor Modules with Cold Plate Description A motor module is a power unit (inverter) that provides the power supply for the connected motor(s). Power is supplied by means of the DC link of the drive unit. A motor module must be connected to a control unit via DRIVE-CLiQ.
  • Page 102 Cable shields and unused power cable conductors (e.g. brake conductors) must be connected to PE potential to prevent capacitive cross-talk charges. Non-observance can cause lethal shock voltages. Caution Only cables from Siemens must be used for DRIVE-CLiQ connections. Equipment Manual Booksize Cold-Plate Power Sections Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 103 The DC power supply should be set to 26 V. This ensures that the voltage supply for the brake remains within the permissible range when the following conditions are fulfilled: • Using Siemens three-phase motors • Using Siemens MOTION-CONNECT power cables Motor cable lengths: max. 100 m •...

  • Page 104: Interface Description

    Motor Modules with Cold Plate 7.3 Interface description Interface description 7.3.1 Overview Figure 7-1 Single motor module with cold plate (example 30 A) Equipment Manual Booksize Cold-Plate Power Sections Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 105: Connection Examples

    Motor Modules with Cold Plate 7.3 Interface description 7.3.2 Connection Examples Figure 7-2 Connection example of Motor Modules 3 A to 30 A and 2x3 A to 2x18 A Equipment Manual Booksize Cold-Plate Power Sections Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 106: Motor/Brake Connection

    Motor Modules with Cold Plate 7.3 Interface description X200 X201 Motor module X202 DRIVE-CLiQ socket 2 +Temp -Temp READY EP +24 V DC LINK EP M1 1) Required if the Safety function is active 2) Additionally for motor modules 132 A to 200 A 3) Contact via shield plate mm_large_connection_example.vsd Figure 7-3...
  • Page 107 Motor Modules with Cold Plate 7.3 Interface description Table 7-2 Terminal block Single Motor Module 45 A to 200 A Terminals Technical specifications 45 A to 60 A: Threaded bolt M6/6 Nm 85 A: Threaded bolt M8/13 Nm 132 A to 200 A: Threaded bolt M8/13 Nm + (BR+) X11 brake connector...

  • Page 108: X21/X22 Ep Terminals/Temperature Sensor Connection For Motor Module With Cold Plate

    Motor Modules with Cold Plate 7.3 Interface description 7.3.4 X21/X22 EP terminals/temperature sensor connection for motor module with cold plate Table 7-3 Terminal block X21/X22 Terminal Function Technical specifications +Temp Temperature sensor connection KTY84–1C130 -Temp EP +24 V (Enable Pulses) Supply voltage: 24 V DC (20.4 V - 28.8 V) Current consumption: 10 mA EP M1 (Enable Pulses)

  • Page 109: X200-X203 Drive-Cliq Interface

    DC link voltage outside permissible tolerance range (only when ready for operation) Cause and rectification of faults The following reference contains information about the cause and rectification of faults: Reference: /IH1/ SINAMICS S120 Commissioning Manual Equipment Manual Booksize Cold-Plate Power Sections Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 110: Dimension Drawing

    Motor Modules with Cold Plate 7.4 Dimension Drawing Dimension Drawing Figure 7-4 Dimension drawing of Motor Module with cold plate (18 A and 30 A) Table 7-6 Dimensions of Motor Module with cold plate (18 A and 30 A) Motor Module type Order number W [mm] w [mm]...
  • Page 111 Motor Modules with Cold Plate 7.4 Dimension Drawing Figure 7-5 Dimension drawing of Motor Module with cold plate (60 A and 85 A) Table 7-7 Dimensions of Motor Module with cold plate (60 A and 85 A) Motor Module type Order number W [mm] w [mm]...

  • Page 112: Installation

    (see diagram below). Note When a module is replaced, the heat-conducting film must also be replaced. Only heat-conducting film approved or supplied by Siemens can be used. Equipment Manual Booksize Cold-Plate Power Sections 7-12 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 113 Motor Modules with Cold Plate 7.5 Installation Installation Figure 7-6 Installing a cold-plate power section with an external heat sink and heat-conducting film To begin, tighten the screws by hand (approx. 0.5 Nm) in the sequence shown (steps 1 to 4) and then secure them (10 Nm).
  • Page 114 Motor Modules with Cold Plate 7.5 Installation Properties of the heat sink AlMgSi 0.5 is recommended as the heat sink material. The roughness of the external heat sink surface should be at least Rz 16 and the contact surface between the heat sink and cold plate should have an evenness of 0.2 mm (applicable to a height of 450 mm and width of 300 mm).

  • Page 115: Technical Specifications

    Motor Modules with Cold Plate 7.6 Technical Specifications Technical Specifications Table 7-8 Technical specifications for Motor Modules with cold-plate cooling (3 A - 30 A) 6SL3126-1TE 13-0AA0 15-0AA0 21-0AA0 21-8AA0 23-0AA0 Voltage Power supply: DC link voltage 510 –750 Electronics power supply 24 (20.4 –...
  • Page 116 Motor Modules with Cold Plate 7.6 Technical Specifications Table 7-9 Technical specifications for Motor Modules with cold-plate cooling (45A - 200A) 6SL3126-1TE 24-5AA0 26-0AA0 28-5AA0 31-3AA0 32-0AA0 Voltage Power supply: DC link voltage 510 –750 Electronics power supply 24 (20.4 – 28.8) Output voltage ACrms 0 - 480...
  • Page 117 Motor Modules with Cold Plate 7.6 Technical Specifications Table 7-10 Technical specifications for Double Motor Modules with cold-plate cooling (2x3 to 2 x 18A) 6SL3126-2TE 13-0AA0 15-0AA0 21-0AA0 21-8AA0 Voltage Power supply: DC link voltage 510 –750 Electronics power supply 24 (20.4 –...
  • Page 118 Motor Modules with Cold Plate 7.6 Technical Specifications Rated duty cycles of Motor Modules booksize Figure 7-7 Peak current duty cycle with prior loading Figure 7-8 Peak current duty cycle without prior loading Figure 7-9 S6 current duty cycle with prior loading Equipment Manual Booksize Cold-Plate Power Sections 7-18 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 119 Motor Modules with Cold Plate 7.6 Technical Specifications Figure 7-10 S6 peak current duty cycle with prior loading Figure 7-11 Current duty cycle with prior loading Figure 7-12 Current duty cycle with prior loading Equipment Manual Booksize Cold-Plate Power Sections 7-19 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 120 Motor Modules with Cold Plate 7.6 Technical Specifications Derating as a function of the ambient temperature Figure 7-13 Derating as a function of the ambient temperature Derating as a function of the pulse frequency Figure 7-14 Derating as a function of the pulse frequency Equipment Manual Booksize Cold-Plate Power Sections 7-20 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 121 Motor Modules with Cold Plate 7.6 Technical Specifications Derating as a function of the installation altitude Figure 7-15 Derating as a function of the installation altitude Equipment Manual Booksize Cold-Plate Power Sections 7-21 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 122 Motor Modules with Cold Plate 7.6 Technical Specifications Equipment Manual Booksize Cold-Plate Power Sections 7-22 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 123: Connection Adapter

    Connection adapter Description Connection adapter allow cooling water hoses to be attached to the cold plate. A connection adapter with a molded seal is attached to the top and bottom of the cold plate. The connection adapter is made of aluminum and has threads for attaching conventional hose connections.

  • Page 124: Dimension Drawing

    Connection adapter 8.3 Dimension Drawing Dimension Drawing Figure 8-1 Dimension drawing of connection adapter Table 8-1 Dimensions Width of the power section [mm] w [mm] (inches) of associated connection adapter (inches) 50 (1.97) 48.5 (1.91) 100 (3.94) 98.5 (3.88) 150 (5.91) 148 (5.83) 200 (7.87) 198 (7.80)
  • Page 125 Connection adapter 8.3 Dimension Drawing Space requirements for connection adapter The connection adapter requires approx. 100 mm (3.94 inches) above and below the component. This does not, however, include the bending radius for the water hose, which means that extra space must be provided for the water supply lines. Figure 8-2 Space requirements for connection adapter Equipment Manual Booksize Cold-Plate Power Sections...

  • Page 126: Installation

    Connection adapter 8.4 Installation Installation The connectors must be secured on site. The hose connections must be made of stainless steel. The water connection can be up to ½". Figure 8-3 Connection method Equipment Manual Booksize Cold-Plate Power Sections Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 127 Connection adapter 8.4 Installation Figure 8-4 Example: connection adapter with seal Equipment Manual Booksize Cold-Plate Power Sections Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 128 Connection adapter 8.4 Installation Power section with installed connection adapter Figure 8-5 Example: 50 mm module with installed connection adapter Equipment Manual Booksize Cold-Plate Power Sections Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 129: Internal Liquid Cooling

    Internal Liquid Cooling Cooling system requirements Open cooling systems must never be used. Only closed cooling systems - preferably with a mechanism for monitoring the quality of the cooling water - must be installed. The electrochemical processes that take place in a cooling system must be minimized by choosing the right materials.

  • Page 130: Cooling Water Requirements

    The heat sink is made of non-seawater-proof material, which means that it must not be cooled directly with seawater. Notice Condensation must not be allowed to form on the SINAMICS S120 equipment as a result of supercooling. The temperature of the cooling water may have to be regulated. Equipment Manual Booksize Cold-Plate Power Sections...

  • Page 131: Anti-Freeze Additive

    Internal Liquid Cooling 9.3 Anti-Freeze Additive A particle filter (particle size < 100 µm) must be installed in the cooling water circuit. If there is a risk of frost, preventive measures must be taken during operation, storage, and transportation (e.g. emptying and blowing out with air, additional heating). The cooling water should be checked 3 months after the cooling circuit is filled for the first time and, subsequently, once a year.

  • Page 132: Corrosion Inhibitor Additive (Inhibiting)

    Equipotential Bonding Equipotential bonding between the components in the cooling system is required (SINAMICS S120, heat exchanger, piping, pump, etc.). This must be effected using a copper bar or stranded copper with the appropriate conductor cross-sections to prevent the electrochemical processes.

  • Page 133: Water-To-Water Heat Exchanger

    Internal Liquid Cooling 9.7 Water-to-Water Heat Exchanger Water-to-Water Heat Exchanger If a cooling circuit that does not exceed 35 °C but does not fulfill the cooling water requirements is already installed in the system, the two cooling circuits can be linked via a water-to-water heat exchanger.

  • Page 134: Air-To-Water Heat Exchanger

    Internal Liquid Cooling 9.8 Air-to-Water Heat Exchanger Air-to-Water Heat Exchanger If a process water network is not installed but it is nonetheless best to use water-cooled frequency converters, an air-to-water cooling system can be used. The temperature of the ambient air must not be excessively high (e.g. > 35 °C) (in accordance with the technical specifications for the air-to-water heat exchanger).

  • Page 135: Active Cooling Unit

    Internal Liquid Cooling 9.9 Active Cooling Unit Active Cooling Unit If a process water network has not been installed and the ambient air is > 35 °C (35 °C < τ < 40 °C), an active cooling unit can be used. This works in the same way as a refrigerator, whereby higher discharge air temperatures can be generated.
  • Page 136 Internal Liquid Cooling 9.9 Active Cooling Unit Equipment Manual Booksize Cold-Plate Power Sections Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 137: Dc Link Components

    DC link components 10.1 Braking Module 10.1 10.1.1 Description A braking module (and an external braking resistor) is required to bring drives to a controlled stop in the event of a line failure (e.g. emergency retraction or EMERGENCY OFF category 1) or to limit the DC link voltage during short-time regeneration if, for example, the regenerative capability of the line module has been deactivated or has not been dimensioned sufficiently.

  • Page 138: Safety Information

    DC link components 10.1 Braking Module 10.1.2 Safety information Warning After disconnecting all the supply voltages, a hazardous voltage will be present in all components for another 5 minutes. The protective cover must not be opened until this time has elapsed. When opening the protective cover for the DC link, you must activate the release.

  • Page 139: Interface Description

    DC link components 10.1 Braking Module 10.1.3 Interface description 10.1.3.1 Overview Figure 10-1 Interface description of braking module Equipment Manual Booksize Cold-Plate Power Sections 10-3 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 140: Connection Example

    DC link components 10.1 Braking Module 10.1.3.2 Connection example Figure 10-2 Connection example of braking module Equipment Manual Booksize Cold-Plate Power Sections 10-4 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 141: Braking Resistor Connection X1

    DC link components 10.1 Braking Module 10.1.3.3 Braking resistor connection X1 Table 10-1 Terminal block X1 Terminal Name Technical specifications Braking resistor connection R1 Continued-short-circuit-proof Braking resistor connection R2 Max. connectable cross-section: 4 mm Type: Screw terminal 4 (see Connection Methods) Equipment Manual Booksize Cold-Plate Power Sections 10-5 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 142: X21 Digital Inputs/Outputs

    The pre-warning for I*t monitoring is output as a high level on reaching 80% of the maximum braking resistor ON time. Only braking resistors approved by Siemens for this component are identified automatically. Equipment Manual Booksize Cold-Plate Power Sections 10-6...

  • Page 143: Meaning Of The Leds On The Braking Module

    DC link components 10.1 Braking Module 10.1.3.5 Meaning of the LEDs on the braking module Table 10-3 Meaning of the LEDs on the braking module Color State Description Electronics power supply outside permissible tolerance range. READY Green Continuous The component is ready for operation. Continuous Braking module inhibited via DI X21.1 •...

  • Page 144: Dimension Drawing

    DC link components 10.1 Braking Module 10.1.4 Dimension drawing Figure 10-3 Dimension drawing of the braking module Equipment Manual Booksize Cold-Plate Power Sections 10-8 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 145: Installation

    DC link components 10.1 Braking Module 10.1.5 Installation Figure 10-4 Methods of installing braking modules with/without spacer elements Equipment Manual Booksize Cold-Plate Power Sections 10-9 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 146: Technical Specifications

    DC link components 10.1 Braking Module 10.1.6 Technical specifications Table 10-4 Technical Specifications Braking module booksize Voltages Supply: DC link voltage 510 - 750 ON threshold Electronics power supply 24 (20.4 - 28.8) Electronics current consumption (at 24 V DC) 26 V DC busbar current carrying capacity 26 V DC busbar...

  • Page 147: Braking Resistors

    DC link components 10.2 Braking resistors 10.2 Braking resistors 10.2 Figure 10-5 Dimension drawings of braking resistors Caution The surface temperature of the braking resistors may exceed 80 °C. Equipment Manual Booksize Cold-Plate Power Sections 10-11 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 148 DC link components 10.2 Braking resistors Figure 10-6 Duty cycle for braking resistors T [s] period duration of braking duty cycle A [s] load duration [W] continuous braking power of braking resistor [W] peak braking power of braking resistor Table 10-5 Example of duty cycles Unit R 25 kW...

  • Page 149: Capacitor Module

    DC link components 10.3 Capacitor Module 10.3 Capacitor Module 10.3 10.3.1 Description Capacitor modules are used to increase the DC link capacitance to bridge momentary power losses. Capacitor modules are connected to the DC link voltage via the integrated DC link busbars. Capacitor modules function autonomously.

  • Page 150: Interface Description

    DC link components 10.3 Capacitor Module 10.3.3 Interface description 10.3.3.1 Overview Figure 10-7 Interface description of the capacitor module Equipment Manual Booksize Cold-Plate Power Sections 10-14 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 151: Dimension Drawing

    DC link components 10.3 Capacitor Module 10.3.4 Dimension Drawing Figure 10-8 Dimension drawing of the capacitor module Equipment Manual Booksize Cold-Plate Power Sections 10-15 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 152: Installation

    DC link components 10.3 Capacitor Module 10.3.5 Installation Figure 10-9 Installing a capacitor module with/without spacer elements The capacitor module can be attached to the cabinet with or without spacer elements. Equipment Manual Booksize Cold-Plate Power Sections 10-16 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 153: Technical Specifications

    DC link components 10.4 Control Supply Module 10.3.6 Technical Specifications Table 10-7 Technical Specifications Capacitor Module Electronics power supply 24 (20.4 - 28.8) DC link voltage 510 - 750 Capacitance μF 4000 24 V DC busbar current carrying capacity DC link busbar current carrying capacity Power loss Weight...

  • Page 154: Safety Information

    DC link components 10.4 Control Supply Module 10.4.2 Safety Information Danger This component is equipped with two supply circuits. After disconnecting all the supply circuits, a hazardous voltage will be present in all components for another 5 minutes. The protective cover must not be opened until this time has elapsed. When opening the protective cover for the DC link, you must activate the release.

  • Page 155: Interface Description

    DC link components 10.4 Control Supply Module 10.4.3 Interface description 10.4.3.1 Overview 24 V terminal adapter Spacer Release for protective cover Electronics power supply Protective cover DC link busbars LEDs Rating plate Line connection Protective earth connection M5 / 3Nm Figure 10-10 Interface description: control supply module Equipment Manual Booksize Cold-Plate Power Sections 10-19...

  • Page 156: Connection Example

    DC link components 10.4 Control Supply Module 10.4.3.2 Connection example Figure 10-11 Connection example of Control Supply Module 1 Permissible types: a) SIRIUS motor circuit-breaker, 3RV 1021 1DA10, set to 3A b) KTS-R-6-type branch circuit fuse (class RK1) 2 Optional 3 The line connection must always exist Equipment Manual Booksize Cold-Plate Power Sections 10-20...

  • Page 157: Meaning Of The Leds On The Control Supply Module

    DC link components 10.4 Control Supply Module 10.4.3.3 Meaning of the LEDs on the control supply module Table 10-8 Control Supply Module - Description of the LEDs Color State Description READY Electronics power supply outside permissible tolerance range. Green Continuous Ready for operation.

  • Page 158: Dimension Drawing

    DC link components 10.4 Control Supply Module 10.4.4 Dimension Drawing Figure 10-12 Dimension drawing of the control supply module Equipment Manual Booksize Cold-Plate Power Sections 10-22 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 159: Technical Specifications

    DC link components 10.4 Control Supply Module 10.4.5 Technical Specifications Table 10-9 Technical Specifications Control Supply Module Unit Value Input data Line voltage 3AC 380 - 480 V ± 15% Line frequency 47 to 63 Connection currents Rated value (at U approx.

  • Page 160: Voltage Clamping Module (Vcm)

    DC link components 10.5 Voltage Clamping Module (VCM) 10.5 Voltage Clamping Module (VCM) 10.5 10.5.1 Description Under certain unfavorable conditions, voltage rises can occur in extended drive line-ups due to the stimulation of the system resonance frequency. This can be particularly damaging for the insulation systems of the connected motors since partial discharges can occur.

  • Page 161: Safety Information

    DC link components 10.5 Voltage Clamping Module (VCM) 10.5.2 Safety information Warning After disconnecting all the supply voltages, a hazardous voltage will be present in all components for another 5 minutes. The protective cover must not be opened until this time has elapsed.

  • Page 162: Interface Description

    DC link components 10.5 Voltage Clamping Module (VCM) 10.5.3 Interface description 10.5.3.1 Overview Figure 10-13 Interface description: Voltage Clamping Module Equipment Manual Booksize Cold-Plate Power Sections 10-26 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 163: X1 Functional Ground

    DC link components 10.5 Voltage Clamping Module (VCM) Figure 10-14 Circuit diagram: Voltage Clamping Module 10.5.3.2 X1 functional ground X1 functional ground To ensure that the Voltage Clamping Module functions properly, a functional ground must be connected to X1. Please note: •...

  • Page 164: Dimension Drawing

    DC link components 10.5 Voltage Clamping Module (VCM) 10.5.4 Dimension drawing Figure 10-15 Dimension drawing of the Voltage Clamping Module Equipment Manual Booksize Cold-Plate Power Sections 10-28 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 165: Installation

    DC link components 10.5 Voltage Clamping Module (VCM) 10.5.5 Installation See the instructions for installing other DC link components (e.g. Braking Module, Capacitor Module). Arrangement of the Voltage Clamping Module: The Voltage Clamping Module should ideally be placed directly next to the Line Module. •...
  • Page 166 DC link components 10.5 Voltage Clamping Module (VCM) Equipment Manual Booksize Cold-Plate Power Sections 10-30 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 167: Options

    Options 11.1 Shielded terminal plates 11.1 11.1.1 Description The line and motor cable shields are connected to the shielded terminal plates. This ensures EMC compliance. Equipment Manual Booksize Cold-Plate Power Sections 11-1 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 168: Overview

    Options 11.1 Shielded terminal plates 11.1.2 Overview Figure 11-1 Shielded terminal plate for a 200 mm module with with a cold plate Equipment Manual Booksize Cold-Plate Power Sections 11-2 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 169: Dimension Drawings

    Options 11.1 Shielded terminal plates 11.1.3 Dimension Drawings Figure 11-2 Dimension drawing of shielded terminal plate on a 100 mm module with cold plate Note The shielded terminal plate is part of the scope of supply for a 100 mm Line Module. Recommended shield contacts: from Weidmüller, order no.
  • Page 170 Options 11.1 Shielded terminal plates Figure 11-3 Dimension drawing of shielded terminal plate on a 150 mm module with cold plate Note Recommended shield contacts: from Weidmüller, order no. KLBÜ CO1 and KLBÜ CO4 Weidmüller: http://www.weidmueller.com Equipment Manual Booksize Cold-Plate Power Sections 11-4 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 171 Options 11.1 Shielded terminal plates Figure 11-4 Dimension drawing of shielded terminal plate on a 200 mm module with cold plate Note Recommended shield contacts: from Weidmüller, order no. KLBÜ CO1 Weidmüller: http://www.weidmueller.com Equipment Manual Booksize Cold-Plate Power Sections 11-5 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 172 Options 11.1 Shielded terminal plates Dimension drawing of shielded terminal plate on a 300 mm module with cold plate Note Recommended shield contacts: from Weidmüller, order no. KLBÜ CO1 Weidmüller: http://www.weidmueller.com Equipment Manual Booksize Cold-Plate Power Sections 11-6 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 173: Installation

    Options 11.1 Shielded terminal plates 11.1.4 Installation Table 11-1 Installing the shielded terminal plate on a 100 mm module (e.g. with internal air cooling) Unscrew the screw with Hook in the shielded plate. Secure the shielded terminal The shielded terminal plate screwdriver T25.
  • Page 174 Options 11.1 Shielded terminal plates Table 11-2 Installing the shielded terminal plate on a 200 mm module (e.g. with internal air cooling) Loosen the lower mounting screws Hook the shielded terminal plate into Secure the shielded terminal plate by using a screwdriver. the screws and on the line/motor shifting it to the left.
  • Page 175 Options 11.1 Shielded terminal plates Table 11-3 Installing the shielded terminal plate on a 300 mm module (e.g. with internal air cooling) Unscrew the screw with screwdriver T25. Hook the shielded terminal plate into the line/motor connection. Secure the shielded terminal plate with screwdriver The shielded terminal plate is installed.

  • Page 176: Electrical Connection

    Options 11.1 Shielded terminal plates 11.1.5 Electrical Connection Table 11-4 Electrical connection to shielded terminal plate for 100 mm module (e.g. with internal air cooling) Secure the earthing cable Secure the power cable with Secure the shield clip to the The power cable is with screwdriver T25/3 Nm.
  • Page 177 Options 11.1 Shielded terminal plates Table 11-5 Electrical connection to shielded terminal plate for 200 mm module (e.g. with internal air cooling) Unlock and remove the cover of the Remove nuts M8 using a suitable tool. Secure the earthing cable with terminal block.

  • Page 178: Dc Link Supply Adapter

    Options 11.2 DC link supply adapter Close the cover of the terminal block. 11.2 DC link supply adapter 11.2 11.2.1 Description The DC link supply adapter supplies the DC link voltage directly. With a direct supply, each module is connected to the DC link separately. The internal DC link busbar is not used here. The connection cables must be fused accordingly.

  • Page 179: Safety Information

    Options 11.2 DC link supply adapter 11.2.2 Safety Information Danger A hazardous voltage is present for 5 minutes after the power supply has been disconnected. The adapter cannot be installed until this time has elapsed. When opening the protective cover for the DC link, you must activate the release. A suitable tool (e.g.

  • Page 180: Interface Description

    Options 11.2 DC link supply adapter 11.2.3 Interface description 11.2.3.1 Overview Figure 11-5 150 mm modules with DC link supply adapter for 35 mm² to 95 mm² and 100 mm modules with DC link supply adapter for 4 mm² to 10 mm² Equipment Manual Booksize Cold-Plate Power Sections 11-14 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 181: Dc Link Connection

    Options 11.2 DC link supply adapter 11.2.3.2 DC link connection Table 11-7 DC link supply adapter – description of the terminals Terminal Function Technical specifications DC link positive Connection voltage: 750 V-VDE/600 V-UL DC link negative Direct supply 4 – 10 mm² Current carrying capacity: 36 A Connection cross-section: 4 –...

  • Page 182: Dimension Drawings

    Options 11.2 DC link supply adapter 11.2.4 Dimension Drawings Figure 11-6 Dimension drawing of 100 mm module with DC link supply adapter for 0.5 mm² to 10 mm² Equipment Manual Booksize Cold-Plate Power Sections 11-16 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 183 Options 11.2 DC link supply adapter Figure 11-7 Dimension drawing of 150 mm module with DC link supply adapter for 35 mm² to 95 mm² Equipment Manual Booksize Cold-Plate Power Sections 11-17 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 184: Installation

    Options 11.2 DC link supply adapter 11.2.5 Installation Required tools: • Flat-bladed screwdriver 1 (0.5 x 3.5) • Torx screwdriver T10 • Torx screwdriver T20 Table 11-8 Installing the DC link supply adapter for 50 mm and 100 mm modules Unlock and open the Opened cover with 24 V The DC link bridge and 24 V...
  • Page 185 Options 11.2 DC link supply adapter Table 11-9 Installing the DC link supply adapter for 150 mm, 200 mm, and 300 mm modules Unlock and open the protective cover. Opened cover with 24 V jumper Remove the 24 V jumper and unscrew the DC link screws.

  • Page 186: Electrical Connection

    Options 11.2 DC link supply adapter 11.2.6 Electrical Connection Table 11-10 Connecting the DC link supply adapter for 50 mm and 100 mm modules Connect the cable to the DC link supply adapter. Electrical connection of the DC link supply adapter. Table 11-11 Connecting the DC link supply adapter for 150 mm, 200 mm, and 300 mm modules Connect the cable to the DC link supply adapter.

  • Page 187: Dc Link Adapter

    Options 11.3 DC link adapter 11.3 DC link adapter 11.3 11.3.1 Description The DC link adapter is required when the drive line-up needs to be divided up (e.g. into two rows). The sub-line-ups are connected using cables (35 mm to 95 mm ).

  • Page 188: Interface Description

    Options 11.3 DC link adapter 11.3.3 Interface description 11.3.3.1 Overview Figure 11-8 150 mm module with DC link adapter for two-row configuration (35 mm² to 95 mm²) Equipment Manual Booksize Cold-Plate Power Sections 11-22 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 189: Dc Link Connection

    Options 11.3 DC link adapter 11.3.3.2 DC link connection Table 11-12 DC link adapter – description of the terminals Terminal Function Technical specifications DC link positive Two-row configuration of adapter 35 – 95 mm² Current carrying capacity: 240 A DC link negative Voltage: 750 V-VDE/600 V AC Connection cross-section: 35 –...

  • Page 190: Dimension Drawing

    Options 11.3 DC link adapter 11.3.4 Dimension Drawing Figure 11-9 Dimension drawing of 150 mm module with DC link adapter for two-row configuration (35 mm² to 95 mm²) Equipment Manual Booksize Cold-Plate Power Sections 11-24 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 191: Installation

    Options 11.3 DC link adapter 11.3.5 Installation Required tools: • Torx screwdriver T20 • Flat-bladed screwdriver 1 (0.5 – 3.5) Table 11-13 Installing the DC link adapter for a 150 mm module Unlock and open the protective cover. Unscrew the screws. Secure the adapter (1.8 Nm).

  • Page 192: Electrical Connection

    Options 11.3 DC link adapter 11.3.6 Electrical Connection Required tools: • Hexagon-socket spanner (size 6) • Suitable tool for tube clips (e.g. flat-bladed screwdriver) Table 11-15 Electrical connection of the DC link adapter for a 150 mm module Route the cable through the tube clip and insert it into the Secure the cable.

  • Page 193: Drive-Cliq Flanged Coupling

    In addition to the data lines, the power supply contacts of DRIVE-CLiQ are also routed via the coupling. 11.4.2 Safety information Caution Only cables from Siemens must be used for DRIVE-CLiQ connections. Equipment Manual Booksize Cold-Plate Power Sections 11-27 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 194: Interface Description

    Options 11.4 DRIVE-CLiQ Flanged Coupling 11.4.3 Interface Description 11.4.3.1 Overview Figure 11-10 DRIVE-CLiQ Flanged Coupling DRIVE-CLiQ Flanged Coupling Centering cap IP67 interface Mounting holes Type plate IP20 interface Equipment Manual Booksize Cold-Plate Power Sections 11-28 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 195: Dimension Drawing

    Options 11.4 DRIVE-CLiQ Flanged Coupling 11.4.4 Dimension drawing Figure 11-11 Dimension drawing of the DRIVE-CLiQ Flanged Coupling Accessories B [mm] T [mm] H [mm] DRIVE-CLiQ Flanged Coupling 69.3 (2.72) 62.2 (2.44) 48 (1.88) (with seal) Equipment Manual Booksize Cold-Plate Power Sections 11-29 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 196 Options 11.4 DRIVE-CLiQ Flanged Coupling Figure 11-12 Cutout for cabinet Equipment Manual Booksize Cold-Plate Power Sections 11-30 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 197: Installation

    Options 11.4 DRIVE-CLiQ Flanged Coupling 11.4.5 Installation Figure 11-13 DRIVE-CLiQ Flanged Coupling Installation 1. Create an opening for the DRIVE-CLiQ Flanged Coupling in the cabinet wall in accordance with "Dimension drawing". 2. Insert the DRIVE-CLiQ Flanged Coupling in the opening from outside the cabinet. 3.

  • Page 198: Technical Specifications

    In addition to the data lines, the power supply contacts of DRIVE-CLiQ are also routed via the coupling. 11.5.2 Safety information Caution Only cables from Siemens must be used for DRIVE-CLiQ connections. Equipment Manual Booksize Cold-Plate Power Sections 11-32 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 199: Interface Description

    Options 11.5 DRIVE-CLiQ Coupling 11.5.3 Interface Description 11.5.3.1 Overview Figure 11-14 DRIVE-CLiQ Coupling DRIVE-CLiQ Coupling Type plate Centering caps 11.5.4 Dimension drawing Figure 11-15 Dimension drawing of the DRIVE-CLiQ Coupling Accessories B [mm] H [mm] T [mm] DRIVE-CLiQ Coupling 81.5 (3.20) 33 (1.29) 30.7 (1.20) Equipment Manual Booksize Cold-Plate Power Sections...

  • Page 200: Installation

    Options 11.5 DRIVE-CLiQ Coupling 11.5.5 Installation Figure 11-16 Hole drilling template for installation 1. Fit the DRIVE-CLiQ coupling in accordance with the hole drilling template on the mounting surface. 2. Remove the protective caps on the DRIVE-CLiQ coupling. 3. Plug the DRIVE-CLiQ connector into both ends of the DRIVE-CLiQ coupling. 11.5.6 Technical specifications Table 11-17 Technical Specifications...

  • Page 201: Cabinet Design And Emc

    Cabinet Design and EMC 12.1 Information 12.1 12.1.1 General The SINAMICS S components are designed in accordance with degree of protection IP20 to EN 60529 and as open-type devices to UL 50. This ensures protection against electric shocks. To ensure protection against mechanical stress and climatic conditions too, the components should only be operated in housing/cabinets/rooms that fulfill at least degree of protection IP54 and, as enclosure types, are designed to UL 50.

  • Page 202: Safety Information

    The tightening torque of the DC link busbar screws (1.8 Nm) must be checked before startup. To ensure that the encoder system works properly, you are advised to use the original Siemens accessories from catalogs D21.1 and D21.2. Equipment Manual Booksize Cold-Plate Power Sections 12-2...

  • Page 203: Directives And Standards

    Cabinet Design and EMC 12.1 Information 12.1.3 Directives and Standards The following directives and standards apply within the European Union: Table 12-1 EC Directives Directive Description 73/23/EEC Directive of the Council of February 19, 1973, on the approximation of the laws of the member states relating to electrical equipment designed for use within certain voltage limits Low-Voltage Directive 98/37/EC...
  • Page 204 Cabinet Design and EMC 12.1 Information Standard Description EN 1037 Safety of machinery Prevention of unexpected startup EN 1050 Safety of machinery Principles for risk assessment EN 1921 Safety of integrated manufacturing systems EN 12417 Safety of machine tools Machining centres EN 50178 Electronic equipment for use in power installations EN 60073...

  • Page 205: Selection Of Devices Required For Operating Sinamics

    Cabinet Design and EMC 12.2 Selection of Devices Required for Operating SINAMICS 12.2 Selection of Devices Required for Operating SINAMICS 12.2 12.2.1 General Connection to the power supply network required: • Line isolating device • Line fuse • Line contactor •...

  • Page 206: Overcurrent Protection By Means Of Line Fuses Or Circuit-Breakers

    Cabinet Design and EMC 12.2 Selection of Devices Required for Operating SINAMICS 12.2.3 Overcurrent Protection by Means of Line Fuses or Circuit-Breakers The cables for the drive line-up power supply must be protected against overcurrent. LV HBC, D-type, and DO-type fuses with a gL characteristic or suitable circuit-breakers can be used.

  • Page 207: Line Contactors

    Cabinet Design and EMC 12.2 Selection of Devices Required for Operating SINAMICS 12.2.4 Line Contactors The line contactor is required for electrical isolation of the DC link of the drive line-up from the power supply network. For selection of the line contactor, the characteristic values in the technical specifications apply.

  • Page 208: Dc Supply Voltage

    Cabinet Design and EMC 12.3 24 V DC Supply Voltage 12.3 24 V DC Supply Voltage 12.3 12.3.1 General The 24 V DC voltage is required for the power supply of: 1. The electronics of the SINAMICS components via the integrated 24 V busbar 2.

  • Page 209: Selecting Power Supply Units

    The DC power supply should be set to 26 V. The CSM supplies 26 V. This ensures that the supply voltage for the brake remains within the permissible range when the following conditions are fulfilled: • Using Siemens three-phase motors • Using Siemens MOTION-CONNECT power cables Motor cable lengths: max. 100 m • 12.3.2 Selecting Power Supply Units You are advised to use the devices in the following table.

  • Page 210: Typical 24 V Component Current Consumption

    Cabinet Design and EMC 12.3 24 V DC Supply Voltage 12.3.3 Typical 24 V Component Current Consumption The following table can be used to calculate the 24 V DC power supply. Table 12-7 Overview: 24 V DC current consumption with cold-plate cooling Component Current consumption [A CU320 without load...

  • Page 211: Overcurrent Protection

    EN 60204-1, Section 14, can be used to determine the overcurrent protection devices. The recommended overcurrent protection devices on the primary side are circuit-breakers as specified in Siemens catalog NSK. Miniature circuit-breakers are recommended as overcurrent protection devices on the secondary side. The MCBs can be selected according to Siemens catalog "BETA Modular Installation Devices - ET B1".
  • Page 212 Cabinet Design and EMC 12.3 24 V DC Supply Voltage Figure 12-1 Example of 24 V DC fuse protection The following conditions apply to the cables when the MCBs are selected from the following table: • Ambient temperature 40 °C or 55 °C •...
  • Page 213 Cabinet Design and EMC 12.3 24 V DC Supply Voltage The trip characteristic of the MCBs must be selected to match the loads to be protected and the max. current provided by the power supply unit in the event of a short-circuit. Example: calculating the 24 V DC current requirements with cold-plate cooling Table 12-9 Example: 24 V DC current requirements with cold-plate cooling...

  • Page 214: Arrangement Of Components And Equipment

    Cabinet Design and EMC 12.4 Arrangement of Components and Equipment 12.4 Arrangement of Components and Equipment 12.4 12.4.1 General The arrangement of the components and equipment takes account of • Space requirements • Cable routing • Heat dissipation • EMC Components are usually located centrally in a cabinet.
  • Page 215 Cabinet Design and EMC 12.4 Arrangement of Components and Equipment The components in the drive line-up must be properly connected to the external heat sink. The components can be arranged in one or more tiers. In a multiple-tier arrangement, vertical installation or, in a cabinet row, side-by-side installation in different cabinet sections is possible.
  • Page 216 Cabinet Design and EMC 12.4 Arrangement of Components and Equipment Two-tier configuration Figure 12-4 Example of a multi-tier configuration with modules between 200 and 300 mm wide The distance between the two module rows depends on the wiring and cable cross-section. For modules with a width of between 50 and 100 mm, the distance between the upper and lower module row must be at least 300 mm.
  • Page 217 Cabinet Design and EMC 12.4 Arrangement of Components and Equipment Caution Signal cables must not be routed parallel to power cables. Overview of the DC link supply adapter and DC link adapter Suitable for module width: Max. connectable cross- Max. current carrying capacity section DC link supply adapter (cable outlet on top) 6SL3162-2BD00-0AAx...

  • Page 218: Three-Tier Configuration

    Cabinet Design and EMC 12.4 Arrangement of Components and Equipment 12.4.3 Three-tier configuration Multiple-tier configuration Figure 12-5 Example of a three-tier configuration with modules between 50 and 200 mm wide Equipment Manual Booksize Cold-Plate Power Sections 12-18 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 219: Connecting The Cooling Water

    Cabinet Design and EMC 12.4 Arrangement of Components and Equipment Note When the power supply input is on the right-hand side of the drive line-up (e.g. in a multiple- tier configuration), the above rules apply in reverse. This means that the Motor Modules are arranged in order of power from the highest power to the lowest power followed by the DC link components, such as the Braking Module.

  • Page 220: Electromagnetic Compatibility

    • Observance of information about cable shielding and equipotential bonding • Use of recommended Siemens power and signal cables. • Only Siemens cables may be used for DRIVE-CLiQ connections. For MOTION-CONNECT cables please refer to Catalog D21.1 or D21.2. Caution No couplings or self-made cables may be used for the DRIVE-CLiQ connections.

  • Page 221: Cable Shielding And Routing

    The cable shields must be connected as close to the conductor terminal connections as possible to ensure a low-impedance connection with cabinet ground. For Siemens power cables in which the shield is connected to the connector shell (see relevant catalog), this is a sufficiently good shield contact.
  • Page 222 Cabinet Design and EMC 12.5 Electromagnetic Compatibility Signal and DC power supply cables Operating unshielded signal and direct current supply cables (e.g. 24 V infeed with external supply): • Direct current supply cables: Max. permissible length: 10 m • Unshielded signal cables: Max. permissible length: 30 m (without additional wiring) For greater lengths, suitable wiring must be connected by the user to provide overvoltage protection.
  • Page 223 Cabinet Design and EMC 12.5 Electromagnetic Compatibility Table 12-11 Maximum cable lengths Type Maximum length [m] 24 V DC power cables 24 V signal cables DC link, including extensions Total length of the power cables in the drive line- 350 (shielded) up comprising: motor power cables, DC link 560 (unshielded) cable(s), and the power supply cable from the line...

  • Page 224: Equipotential Bonding

    Cabinet Design and EMC 12.5 Electromagnetic Compatibility 12.5.3 Equipotential Bonding The SINAMICS S booksize drive system is designed for use in cabinets with a PE conductor connection. If the drive line-up is arranged on a common unpainted metal-surfaced mounting plate, e.g. with a galvanized surface, no additional equipotential bonding is needed within the drive line- up as •...

  • Page 225: Connection Methods

    Cabinet Design and EMC 12.6 Connection methods 12.6 Connection methods 12.6 12.6.1 Spring-Loaded Terminals/Screw Terminals Connectable conductor cross-sections of spring-loaded terminals Table 12-12 Spring-loaded terminals Spring-loaded terminal type Connectable conductor Flexible 0.14 mm to 1.5 mm cross-sections With wire end ferrule, without plastic sleeve 0.25 mm to 1.5 mm With wire end ferrule, with plastic sleeve...
  • Page 226 Cabinet Design and EMC 12.6 Connection methods Screw terminal type Connectable conductor Flexible 0.2 mm to 4 mm cross-sections With wire end ferrule, without plastic sleeve 0.25 mm to 4 mm With wire end ferrule, with plastic sleeve 0.25 mm to 4 mm Insulation stripping length 7 mm...

  • Page 227: Motor Connector

    Cabinet Design and EMC 12.6 Connection methods 12.6.2 Motor connector Figure 12-6 Motor Connector The figure below shows how to remove the motor connector using a pair of engineer's pliers, for example, to pull the cable through narrow cable bushings. Equipment Manual Booksize Cold-Plate Power Sections 12-27 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 228 Cabinet Design and EMC 12.6 Connection methods Figure 12-7 Removing the motor connector The following figure shows how the motor connector is coded to prevent incorrect connection (especially relevant for Double Motor Modules). Figure 12-8 Coding the motor connector The coding plugs are supplied with the motor cables. Equipment Manual Booksize Cold-Plate Power Sections 12-28 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...

  • Page 229: Power Connector (X1/X2)

    Cabinet Design and EMC 12.6 Connection methods 12.6.3 Power connector (X1/X2) with screw terminals Structure and assembly Figure 12-9 Setting up and installing the power supply connector (X1/X2) Screwdriver 1) SZS 0.6 x 3.5 2) SZS 1.0 x 4.0 3) Torx TX20 Equipment Manual Booksize Cold-Plate Power Sections 12-29 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 230 Cabinet Design and EMC 12.6 Connection methods Various options are available for the shield contact: 1. Shield contact on a toothed rail The toothed rail should be fitted at a distance of ≤ 150 mm below the drive line-up with the greatest possible surface area.

  • Page 231: 24-V Terminal Adapter

    Cabinet Design and EMC 12.6 Connection methods 12.6.4 24-V terminal adapter Figure 12-11 24 V terminal adapter The terminal adapter can be fitted to any power module. To do so, a recess must be provided on the protective cover of the DC link using suitable pliers. 24 V terminal adapter for a conductor cross-section of 6 mm Supplied with the line modules and control supply modules.

  • Page 232: Cooling

    Cabinet Design and EMC 12.7 Cooling 12.7 Cooling 12.7 12.7.1 General The following devices are available as cooling equipment: • Internal liquid cooling (in preparation) • External air cooling • External liquid cooling The decision in favor of one of these methods will depend on the prevailing ambient conditions and the cooling power required.

  • Page 233: Ventilation

    Cabinet Design and EMC 12.7 Cooling Table 12-14 Ventilation clearances above and below the components Component Order number Clearance [mm] Line filter for line module 5 kW - 120 kW 6SL3000-0BExx-xAAx Line reactor for active line module 16 kW – 120 kW 6SN1111-0AA00-xxAx Line reactor for smart line module 5 kW –...

  • Page 234: Anti-Condensation Measures

    Cabinet Design and EMC 12.7 Cooling 12.7.3 Anti-Condensation Measures Special measures must be taken to prevent condensation. Condensation occurs when the inlet temperature of the cooling medium is significantly lower than room temperature (ambient temperature). The table below shows the dew points (in °C) for an atmospheric pressure of 1 bar (≈...

  • Page 235: Power Loss Of Components In Rated Operation

    Cabinet Design and EMC 12.7 Cooling 12.7.4 Power Loss of Components in Rated Operation With cold-plate cooling, only part of the power loss remains in the cabinet. The table below shows the internal and external power loss of the components. The characteristic values apply for the following conditions: •...
  • Page 236 Cabinet Design and EMC 12.7 Cooling Electronic losses in Motor Modules/Line Modules Table 12-17 Electronic losses in Motor Modules/Line Modules Component Cold plate Current consumption Power loss Motor Modules 14.4 14.4 14.4 18 A 14.4 30 A 14.4 45 A 16.8 60 A 16.8...

  • Page 237: Service And Maintenance

    Service and Maintenance 13.1 Replacing Components with Internal Liquid Cooling (in Preparation) 13.1 Component replacement largely depends on the setup of the liquid installation. With a serial connection system, the entire circuit is interrupted when components are replaced. With a parallel connection system, appropriate valves in the cooling pipes (not included in the component) mean that individual components can be removed from the line-up without the need to interrupt the cooling circuit.
  • Page 238 Service and Maintenance 13.1 Replacing Components with Internal Liquid Cooling (in Preparation) Equipment Manual Booksize Cold-Plate Power Sections 13-2 Manual, (GH4), Edition 06.2005, 6SL3097-2AJ00-0BP2...
  • Page 239 Spring-Loaded Terminals/Screw Terminals Connectable conductor cross-sections of spring-loaded terminals Table A-1 Spring-loaded terminals Spring-loaded terminal type Connectable conductor Flexible 0.14 mm to 1.5 mm cross-sections With wire end ferrule, without plastic sleeve 0.25 mm to 1.5 mm With wire end ferrule, with plastic sleeve 0.25 mm to 0.5 mm Insulation stripping length...

  • Page 240: Spring-Loaded Terminals/Screw Terminals

    Spring-Loaded Terminals/Screw Terminals Screw terminal type Connectable conductor Flexible 0.2 mm to 4 mm cross-sections With wire end ferrule, without plastic sleeve 0.25 mm to 4 mm With wire end ferrule, with plastic sleeve 0.25 mm to 4 mm Insulation stripping length 7 mm Tool Screwdriver 0.6 x 3.5 mm...
  • Page 241 List of Abbreviations Table B-1 List of abbreviations Abbreviation German English A... Warnung Alarm Wechselstrom Alternating Current Analog-Digital-Konverter Analog Digital Converter Analogeingang Analog Input Active Line Module Active Line Module Analogausgang Analog Output Advanced Operator Panel Advanced Operator Panel Ankerkurzschluss Armature Short-Circuit ASCII Amerikanische Code-Norm für den...

  • Page 242: List Of Abbreviations

    List of Abbreviations Abbreviation German English Computerunterstützte numerische Computer Numerical Control Steuerung Konnektorausgang Connector Output CO/BO Konnektor-/Binektorausgang Connector Output/Binector Output COB-ID CAN Object-Identification CAN object identification Mittelkontakt eines Wechselkontaktes Mid-position contact of a changeover contact Kommunikationsprozessor Communications Processor Zentralbaugruppe Central Processing Unit Checksummenprüfung Cyclic Redundancy Check Control Unit...
  • Page 243 List of Abbreviations Abbreviation German English Fehelerstrom-Schutzschalter Residual-Current Circuit-Breaker (RCCB) Funktionsplan Function diagram Firmware Firmware Global-Control-Telegram (Broadcast- Global Control Telegram (broadcast Telegramm) telegram) Gerätestammdatei: beschreibt die Device master file: describes the Merkmale eines PROFIBUS-Slaves features of a PROFIBUS slave Gate Supply Voltage Gate Supply Voltage Hochfrequenz High Frequency...
  • Page 244 List of Abbreviations Abbreviation German English Masse Reference potential, zero potential Megabyte Megabyte Motion Control Chart Motion Control Chart Motordatensatz Motor Data Set MLFB Maschinenlesbare Machine-readable product designation Fabrikatebezeichnung Mensch-Maschine-Kommunikation Man Machine Communication Höchstwertigstes Bit Most Significant Bit MSCY_C1 Zyklische Kommunikation zwischen Master Slave Cycle Class 1 Master (Klasse 1) und Slave N.
  • Page 245 List of Abbreviations Abbreviation German English r … Beobachtungsparameter (nur lesbar) Display parameter (read only) Speicher zum Lesen und Schreiben Random Access Memory RCCB Fehlerstrom-Schutzschalter Residual-Current Circuit-Breaker Fehlerstrom-Schutzschalter Residual Current Device RJ45 Norm: beschreibt eine 8-polige Standard Describes an 8-pole plug Steckverbindung mit Twisted-Pair connector with twisted pair Ethernet.
  • Page 246 List of Abbreviations Abbreviation German English Underwriters Laboratories Inc. Underwriters Laboratories Inc. Unterbrechungsfreie Stromversorgung Uninteruptible power supply Vektorregelung Vector control Zwischenkreisspannung DC link voltage Verband Deutscher Elektrotechniker Association of German Electrical Engineers Verband Deutscher Ingenieure Association of German Electrical Engineers Volt Spitze zu Spitze Volt peak to peak Voltage Sensing Module...

  • Page 247: References

    /D11/ SINAMICS G130 Drive Converter Chassis Units, SINAMICS G150 Drive Converter Cabinet Units Order no.: E86060-K5511-A101-A2, edition: 07.2004 /D21.1/ SINAMICS S120 Vector Control Drive System Order no.: E86060-K5521-A111-A1, edition: 04.2005 /D21.2/ SINAMICS S120 Servo Control Drive System Order no.: E86060-K5521-A121-A1, edition: 04.2004 /D21.3/ SINAMICS S150 Drive Converter Cabinet Units...
  • Page 248 Order no.: On request, edition: 06.2005 /BA3/ SINAMICS S150 Operating Manual Order no.: On request, edition: 06.2005 /GH1/ SINAMICS S120 Equipment Manual for Control Units and Additional System Components Order no.: 6SL3097-2AH00-0BP2, edition: 06.2005 /GH2/ SINAMICS S120 Equipment Manual for Booksize Power Sections Order no: 6SL3097-2AC00-0BP2, edition: 06.2005...
  • Page 249 References Further Supplementary Documentation 1 Drive ES Basic V5.1 Function Description Engineering System for Drives from the SIEMENS A&D Product Range Order no.: 6SW1700-0JA00-0BA0, edition: 08.2001 2 SIMOTION Engineering System Handling Order no.: 6AU1900-1AB32-0BA0, edition: 12.2004 /PJAL/ SIMODRIVE, SIMOVERT MASTERDRIVES, SINAMICS...
  • Page 250 Order no. 2.112 (English), Version 1.0 Documentation for Safety Equipment Note For more information about technical documentation for Safety Integrated, visit the following address: http://www.siemens.com/safety The following list contains some of the safety-related documentation available. /LVP/ Low-Voltage Switchgear Catalog Order no.: E86060-K1002-P101-A5, edition: 2005...

  • Page 251: Index

    Index Active Line Modules with Internal Air Cooling, 5-1 DC link adapter, 11-21 Air heat sink, 2-4 DC link supply adapter, 11-12 Anti-Condensation Measures, 12-34 Dimension drawings Autotransformer, 4-34 Basic Line Filter for Active Line Modules, 4-8 Line filters for Smart Line Modules, 4-18 Line reactors for Smart Line Modules, 4-27 Wideband Line Filter for Active Line Modules, 4-13 Dimension Drawings...
  • Page 252 Index Installation Safety information Braking module, 10-9 Line filters, 4-5, 4-10, 4-15 Capacitor Module, 10-16 Safety Information DC link adapter, 11-25 Active Line Module, 5-1 DC link supply adapter, 11-18 Braking Module, 10-2 DRIVE-CLiQ Flanged Coupling, 11-31 Capacitor Module, 10-13 Voltage Clamping Module, 10-29 Control Supply Module, 10-18 Installing an external heat sink, 5-11, 6-10, 7-13...
  • Page 253 Recommendation SIEMENS AG Corrections A&D MC BMS for document: Postfach 3180 SINAMICS S120 D-91050 Erlangen Manual (GH4) Tel.: +49 (0) 180 / 5050 - 222 (Hotline) Fax.: +49 (0) 9131 / 98 - 63315 (Documentation) Manufacturer Documentation email: motioncontrol.docu@erlf.siemens.com From...
  • Page 255 Overview of SINAMICS Documentation (06/2005) General Documentation/Catalogs SINAMICS SINAMICS SINAMICS SINAMICS G110 G130 S120 S150 G150 D11.1 – D21.1: Vector Control Drive System D21.3 Converter Chassis Units Converter Chassis Units – D21.2: Servo Control Drive System Vector Control Cabinet Units 0.12 –...

Table of Contents