Viessmann Vitosol-F Series Installation Instructions For Contractors

Viessmann Vitosol-F Series Installation Instructions For Contractors

Flat-plate collector for pitched roofs, above roof installation for 1 collector
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VIESMANN

Installation instructions

for contractors
Vitosol-F/-FM
Type SVK, SVKF
Flat-plate collector for pitched roofs, above roof installation for 1 collector
VITOSOL-F/-FM
Dispose after installation.
5698368 GB
1/2018

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Summary of Contents for Viessmann Vitosol-F Series

  • Page 1: Installation Instructions

    VIESMANN Installation instructions for contractors Vitosol-F/-FM Type SVK, SVKF Flat-plate collector for pitched roofs, above roof installation for 1 collector VITOSOL-F/-FM Dispose after installation. 5698368 GB 1/2018...
  • Page 2 Safety instructions Please follow these safety instructions closely to prevent accidents and material losses. Safety instructions explained Please note Note This symbol warns against the risk of material Details identified by the word "Note" contain additional losses and environmental pollution. information.
  • Page 3: Table Of Contents

    Index Information Disposal of packaging ................Symbols ....................Intended use ..................Installation sequence Installation with rafter hooks ..............Components ..................■ Fitting the rafter hooks ................ ■ Fitting the mounting rails ..............■ Installation with rafter flange ..............Components ..................■...
  • Page 4: Information Disposal Of Packaging

    Disposal of packaging Disposal of packaging DE: Use the disposal system organised by Viessmann. Please dispose of packaging waste in line with statu- AT: Use the ARA statutory disposal system (Altstoff tory regulations. Recycling Austria AG, licence number 5766). CH: Packaging waste is disposed of by the HVAC contractor.
  • Page 5: Intended Use

    Intended use The appliance is only intended to be installed and Any usage beyond this must be approved by the man- operated in sealed unvented systems that comply with ufacturer for the individual case. EN 12828 / DIN 1988, or solar thermal systems that comply with EN 12977, with due attention paid to the Incorrect usage or operation of the appliance (e.g.
  • Page 6: Installation Sequence Installation With Rafter Hooks

    Installation with rafter hooks For tiled roof cover Components Fig. 1 Rafter hook Mounting rail Support bracket Mounting plate Screws Clamping bracket Fitting the rafter hooks 2 adjacent rafters are used to fit the rafter hooks. Version I: ■ Fitting rafter hook onto counter batten with support bracket...
  • Page 7 Installation with rafter hooks (cont.) Please note Take care to avoid breaking tiles. The rafter hook must not rest on the roof tiles. Observe the dimensions. Fig. 2...
  • Page 8 Installation with rafter hooks (cont.) Fig. 3 Fig. 4...
  • Page 9: Fitting The Mounting Rails

    Installation with rafter hooks (cont.) Fitting the mounting rails 90° Fig. 5 Maximum deviation from dimensions x and y 10 mm Continue with chapter "Installing and connecting the collectors" on page 22. Installation with rafter flange For plain tiled and slate roofs Components Fig.
  • Page 10: Fitting The Rafter Flange

    Installation with rafter flange (cont.) Rafter flange Mounting rail Seal Mounting plate Screws Clamping bracket Fitting the rafter flange 2 adjacent rafters are used to fit the rafter flanges. Fig. 7 Fig. 8...
  • Page 11: Fitting The Mounting Rails

    Installation with rafter flange (cont.) Fitting the mounting rails 90° Fig. 9 Maximum deviation from dimensions x and y 10 mm Continue with chapter "Installing and connecting the collectors" on page 22.
  • Page 12: Installation With Roof Hooks

    Installation with roof hooks For tiled, plain tiled, slate and corrugated sheet roof covers Components Fig. 10 Timber Zinc-plated countersunk chipboard screw (Spax-S) 38 x 58 x 2430/1570 mm 6 x 30 mm ■ ■ 30 x 100 x 2430/1570 mm Roof hook for plain tile roofs Roof hook for tiled roof cover Roof hook for corrugated sheet profiles 5 and 6...
  • Page 13: Fitting The Roof Hooks

    Installation with roof hooks (cont.) Fitting the roof hooks Tiled roof cover Fig. 11 x according to the width of the tile head. y = 440 mm Dimensions for horizontal fitting of roof hooks, see page 16. Example: plain tiled roof Fig.
  • Page 14 Installation with roof hooks (cont.) Tiled roof cover 30x100 38x58 Fig. 13 Continue with "Fitting the mounting rails" on page 16. Slate roof cover Note Fit commercially available lead flashing to protect against the ingress of moisture. Continue with "Fitting the mounting rails" on page 16. Fig.
  • Page 15 Installation with roof hooks (cont.) Plain tiled roof cover Fig. 16 Note Trim tiles; cut off approx. 30 mm with an angle grinder. Continue with chapter "Fitting the mounting rails" on page 16. Fig. 15 Corrugated sheet roof Ø8 Fig. 17 Sealing washer (on site) Existing roof batten...
  • Page 16: Fitting The Mounting Rails

    Installation with roof hooks (cont.) Fitting the mounting rails Fig. 18 Maximum deviation from dimensions x and y 10 mm Continue with chapter "Installing the collectors" on page 22. Installation with mounting brackets For sheet metal roofs Components Fig. 19 Mounting bracket Mounting plate Mounting rail...
  • Page 17: Fitting The Mounting Brackets

    Installation with mounting brackets (cont.) Fitting the mounting brackets Fig. 20 Dimensions for horizontal fitting of mounting brackets, see page 18. Use on-site fixings to secure the mounting brack- ets. The installation of the mounting brackets is shown using standing seam profiles as an example. Fig.
  • Page 18: Fitting The Mounting Rails

    Installation with mounting brackets (cont.) Fitting the mounting rails Fig. 22 Maximum deviation from dimensions x and y 10 mm Installation with rafter anchors For tiled roof cover Components Fig. 23 Rafter anchor Mounting plate Mounting rail Seal...
  • Page 19: Fitting The Rafter Hooks

    Installation with rafter anchors (cont.) Clamping bracket Plastic replacement tile, if the existing tiles are not to be cut. Use only on roofs with a pitch of at least 12°. Fitting the rafter hooks Fig. 24 Rafter Batten 2 adjacent rafters are used to fit the rafter anchors. Installation with trimmed tiles Fig.
  • Page 20 Installation with rafter anchors (cont.) Fig. 27 Continue with step 9 (see page 22) Fig. 26 Installation with plastic replacement tiles Fig. 28...
  • Page 21 Installation with rafter anchors (cont.) Fig. 29 Fig. 30...
  • Page 22: Fitting The Mounting Rails

    Installation with rafter anchors (cont.) Fitting the mounting rails 90° Fig. 31 Maximum deviation from dimensions x and y 10 mm Installing and connecting the collectors Please note The connection pipes must not show any signs of damage. Lubricate O-rings only with the special valve grease provided.
  • Page 23 Installing and connecting the collectors (cont.) 90° 90° Fig. 32 Fig. 33 Flow connection with sensor well for collector tem- perature sensor Return connection...
  • Page 24: Fitting The Collector Temperature Sensor

    Installing and connecting the collectors (cont.) Fig. 34 Fitting the collector temperature sensor The collector temperature sensor is part of the stand- ard delivery of the collector connection set. Fig. 35...
  • Page 25: Covering The Collector Array

    Fitting the collector temperature sensor (cont.) Fig. 36 Fig. 37 Fig. 38 Covering the collector array Commission the solar thermal system as quickly as To reliably prevent steam hammer, the collectors must possible once the collectors have been installed. be cold when filled. Cover the collector arrays.
  • Page 26 Covering the collector array (cont.) In the delivered condition, the collectors are covered Note with a protective film for this purpose. Remove this If commissioning takes place at a later date, cover the protective film no later than 4 weeks following col- collector arrays.
  • Page 27: Installation

    Soft solder could be weakened, particularly near the collectors, due to the high temperatures that occur there. Metal seal connections, locking ring fittings or Viessmann plug-in connections with double O-rings are the most suitable. If other seals such as flat gaskets are used, ade- quate glycol, pressure and temperature stability must be guaranteed by the manufacturer.
  • Page 28 Installation (cont.) Fill valve Stagnation heat sink Expansion vessel Shut-off valves Drip pan Non-return valves Collector Solar circuit pump DHW cylinder Air separator Cylinder temperature sensor Shut-off valve (adjusting screw above flow indica- Collector temperature sensor Solar control unit Drain valve Flow indicator...
  • Page 29: Commissioning

    Commissioning "Vitosol-F/-FM, type SVK, SVKA, SVKF and SVKG" service instructions...
  • Page 32 Viessmann Werke GmbH & Co. KG Viessmann Limited D-35107 Allendorf Hortonwood 30, Telford Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB Fax: +49 6452 70-2780 Telephone: +44 1952 675000 www.viessmann.com Fax: +44 1952 675040 E-mail: info-uk@viessmann.com...

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