Viessmann Vitoplex 200 SX2A Series Installation Instructions Manual
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Also See for Vitoplex 200 SX2A Series:
- Technical manual (80 pages) ,
- Service instructions for contractors (32 pages) ,
- Installation instructions for contractors (28 pages)
Related Manuals for Viessmann Vitoplex 200 SX2A Series
Summary of Contents for Viessmann Vitoplex 200 SX2A Series
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Page 1: Installation Instructions
VIESMANN Installation instructions for contractors Vitoplex 200 Type SX2A, 700 to 1950 kW Oil/gas boiler VITOPLEX 200 Dispose after installation. 5457380 GB 7/2018... -
Page 2: Safety Instructions
Safety instructions Please follow these safety instructions closely to prevent accidents and material losses. Safety instructions explained Danger Note This symbol warns against the risk of injury. Details identified by the word "Note" contain additional information. Please note This symbol warns against the risk of material losses and environmental pollution. -
Page 3: Table Of Contents
Index Information Disposal of packaging ................Symbols ....................Intended use ..................Product information ................System examples .................. Preparing for installation Clearance dimensions ................Thermal insulation components ............. Thermal insulation pack 1 ..............■ Thermal insulation pack 2 ..............■ Thermal insulation pack 3 ..............■... -
Page 4: Information Disposal Of Packaging
Please dispose of packaging waste in line with statu- DE: Use the disposal system organised by tory regulations. Viessmann. AT: Use the ARA statutory disposal system (Altstoff Recycling Austria AG, licence number 5766). CH: Packaging waste is disposed of by the HVAC contractor. -
Page 5: Product Information
Product information Vitoplex 200, type SX2A ■ Fuels: Fuel oil and natural gas Rated heating output 700 to 1950 kW ■ Permiss. operating pressure 6 bar (0.6 MPa) ■ System examples Available system examples: See www.viessmann- schemes.com. -
Page 6: Preparing For Installation Clearance Dimensions
Clearance dimensions 200 (100) (50) (50) (300) Fig. 1 Dimensions in brackets are minimum dimensions, e.g. 50 mm, if control unit is mounted on the opposite side. Fig. 2 Boiler Burner Anti-vibration boiler supports (accessories) Boiler control unit Rated heating output 1100 1300 1600... -
Page 7: Thermal Insulation Components
Thermal insulation components The thermal insulation and casing are supplied in 3 packs. The following is a list of components in the indi- vidual packs. Thermal insulation pack 1 Fig. 3 Thermal insulation mat, back Thermal insulation jacket Side panel... -
Page 8: Thermal Insulation Pack 2
Thermal insulation components (cont.) Thermal insulation pack 2 Fig. 4 Side panel Mounting bracket rear Cover panel top back Side panel, control unit Thermal insulation mat, back left Front panel, bottom Thermal insulation mat, back right Thermal insulation mat, front Back panel, bottom Thermal insulation mat, front right Cable trunking retainer... -
Page 9: Thermal Insulation Pack 3
Thermal insulation components (cont.) Thermal insulation pack 3 wI wO Fig. 5 Rail, back left Rail, front left Cover, sensor coupling Centre rail, 2 pce Rail, back right Cable trunking, lower section Bag of small parts Strain relief Cable trunking, upper section Spring hooks Bag of burner cables Wing screw... -
Page 10: Components In The Combustion Chamber
Thermal insulation components (cont.) Components in the combustion chamber eU eI eO Fig. 6 Plastic hose Hose nozzle Sight glass frame Sight glass Sight glass frame gasket Bag of adjusting screws... -
Page 11: Installation Sequence Siting And Levelling The Boiler
Siting and levelling the boiler Required materials: ■ Adjusting screws from the combustion chamber Fig. 7 1. Insert adjustable screws into the base rails. Anti-vibration boiler supports Position a plate, e.g. a flat steel strip, underneath Floor undulations must not be greater than 1 mm to each adjusting screw to distribute the load evenly. -
Page 12: Changing The Boiler Door Opening
Changing the boiler door opening Fig. 8 By repositioning bolts the door can be hinged on Note the right. During installation observe the following: When the boiler door is closed, sealing frame must press cen- trally onto gasket of the boiler door (see detail). If necessary, align mounting bracket Combustion chamber sight glass Mounting the combustion chamber sight glass... -
Page 13: Closing Off The Sight Glass Aperture On Burners Without Ventilation Connection
Combustion chamber sight glass (cont.) Fig. 9 2. Only for burners with ventilation connection: Connect plastic hose with the sight glass and the fan part of the burner (test port for "static burner pressure"). Closing off the sight glass aperture on burners without ventilation connection On burners without ventilation connection for sight glass, the sight glass aperture in the boiler door is closed off with a plug. -
Page 14: Connections On The Heating Water Side
Combustion chamber sight glass (cont.) 2. Apply adhesive all around the plug. Insert plug. Note Adhesive drying time: 24 hours Fig. 11 Connections on the heating water side Note Install all pipe connections free of load and torque stress. Fig. 12 Drain, R 1 Boiler flow ¼... -
Page 15: Making The Safety Connection And Testing For Tightness
Connections on the heating water side (cont.) Safety connection (safety valve), see chapter "Making the safety connection and checking tight- ness" Boiler return 700 and 900 kW: DN 100 1100 and 1300 kW: DN 125 1600 and 1950 kW: DN 150 Female connection for fitting assembly, R ½... -
Page 16: Boiler Body Thermal Insulation
Fitting the thermal insulation (cont.) Boiler body thermal insulation Fig. 13 Black side outwards Note 2. Remove thermal insulation jacket from the upper Remove bag containing the type plate and keep boiler cover. safe. This will be required later. Check that the serial number on the type plate 3. -
Page 17: Wing Screws In The Top And Base Rails
Fitting the thermal insulation (cont.) Wing screws in the top and base rails Wing screws are inside the small parts bag in thermal insulation pack 3. 2-3mm Fig. 14 Top rail Base rail... -
Page 18: Front And Back Rails
Fitting the thermal insulation (cont.) Front and back rails Rails are supplied in thermal insulation pack 3. Fig. 15 Note The front rails are equipped with trim strips... -
Page 19: Centre Rail
Fitting the thermal insulation (cont.) Centre rail Rails are supplied in thermal insulation pack 3. Fig. 16... -
Page 20: Aligning The Rails
Fitting the thermal insulation (cont.) Aligning the rails Side panels are supplied in thermal insulation packs 1 and 2. Fig. 17 Align side panels in parallel (see enlarged diagram). Align and secure the rails. -
Page 21: Mounting The Control Unit
Fitting the thermal insulation (cont.) Fig. 18 After aligning the rails, remove all side panels again. Mounting the control unit Control unit mounting bracket, control unit back section and burner cables Required materials Parts from thermal insulation pack 3 Cover to protect the measuring probes from thermal ■... - Page 22 Mounting the control unit (cont.) Fig. 19 Side panel, control unit Hook side panels into the slots provided, starting at the Note bottom and working upwards. Burner cables are supplied in the thermal insulation pack. Control unit is mounted on the side panel. The side panel features cable entries.
- Page 23 Mounting the control unit (cont.) The components that make up the controller mounting bracket are supplied in thermal insulation pack 2; the strain relief fitting can be found in thermal insulation pack 3. B3.9 x 9.5 B4.8 x 9.5 Fig. 20 Strain relief...
- Page 24 Mounting the control unit (cont.) Cover for sensor female connection is supplied in ther- mal insulation pack 3. § Fig. 21 Cover (included with the thermal insulation, install to pro- tect the measuring probes) Please note Damaged capillary tubes result in incorrect measuring probe functions.
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Page 25: Remaining Side Panels
Mounting the control unit (cont.) Remaining side panels Side panels are supplied in thermal insulation packs 1 and 2. Fig. 22 Cable trunking Required materials Parts from thermal insulation pack 3 ■ Cable trunking, lower section Parts from thermal insulation pack 2 ■... -
Page 26: Fitting Additional Thermal Insulation
Mounting the control unit (cont.) Fig. 23 Coding card 4. After connecting the cables and leads, secure mounting bracket fascia to the mounting bracket. Fitting additional thermal insulation Front thermal insulation and front panels Required materials ■ Thermal insulation mat, front left ■... -
Page 27: Thermal Insulation (Back) And Back Panels
Fitting additional thermal insulation (cont.) Fig. 24 Thermal insulation (back) and back panels Required materials Parts from thermal insulation pack 3 ■ Thermal insulation mat, back left Parts from thermal insulation pack 1 ■ Thermal insulation mat, back right ■ Thermal insulation mat ■... -
Page 28: Covers
Fitting additional thermal insulation (cont.) Fig. 25 Information on A For the l.h and r.h rear thermal insulation mats a back panel retrofit kit can be ordered (accessory). Covers Required materials Parts from thermal insulation pack 3 ■ Screws Parts from thermal insulation pack 2 Cover panel top back ■... -
Page 29: Type Plate
Fitting additional thermal insulation (cont.) Fig. 26 Type plate Fig. 27 Type plate Vitoplex 200 logo... -
Page 30: Connections On The Flue Gas Side
Fitting additional thermal insulation (cont.) Note If replacing the side panel on which the type plate is fit- ted, order a new type plate, quoting the serial number. Connections on the flue gas side x Ø 2 - 3 Ø D Ø10 mm Fig. -
Page 31: Pressure Switch
Mounting the burner (cont.) Rated heating output 700/900 1100/1300 1600/1950 Ø mm Ø mm Number/thread 6 x M 12 º Danger 2. After mounting the burner, seal the annular gap Fibre dust can be produced if working with high between the flame tube and the thermal insulation temperature insulation materials that contain zir- block with the flame tube gasket supplied. -
Page 32: Commissioning Information
Commissioning information Service instructions for boiler and boiler control unit plus separate burner documentation Viessmann Werke GmbH & Co. KG Viessmann Limited D-35107 Allendorf Hortonwood 30, Telford Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB Fax: +49 6452 70-2780 Telephone: +44 1952 675000 www.viessmann.com...