Table Of Contents - Viessmann Vitocal 300-G Pro Series Installation And Service Instructions For Contractors

84.8 to 222.0 kw brine/water heat pumps, 2-stage
Table of Contents

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Index
Index
1. Safety and liability
2. Information
3. Preparing for installation
4. Installation sequence
4
Occupational safety ...............................................................................
Electrical connections .........................................................................
Work on the heat pump ......................................................................
Work on the refrigerant circuit .............................................................
Work on the casing .............................................................................
Disposal of packaging ............................................................................
Symbols .................................................................................................
Intended use ..........................................................................................
Product information ................................................................................
Vitocal 300-G Pro, type BW 302.D090 to BW 302.D230 ....................
Heat pump application limits ...............................................................
General information on electrical connection ......................................... 10
Transport and siting requirements ......................................................... 10
Unloading and handling ...................................................................... 10
Installation room requirements ........................................................... 12
Minimum clearances ........................................................................... 12
Anti-vibration base .............................................................................. 13
Requirements for on-site connections ................................................... 14
Dimensions Vitocal 300-G Pro ............................................................ 14
Hydraulic connection requirements ....................................................... 16
Primary circuit: Brine/water, 2-stage (type BW 302.D090,
BW 302.D110, BW 302.D140, BW 302.D180 and BW 302.D230) ..... 17
Primary circuit: Brine/water, heat pump cascade (type BW 302.D090
to BW 302.D230) ................................................................................ 18
Heat pump cascade: 2-stage (type BW 302.D090 to BW 302.D230) . 19
Siting the heat pump .............................................................................. 22
Levelling the heat pump ..................................................................... 22
Removing the transport brackets ........................................................ 23
Making the hydraulic connections .......................................................... 25
Overview of hydraulic connections ..................................................... 25
Connecting the Vitocal 300-G Pro ...................................................... 26
Fitting the Victaulic couplings ............................................................. 28
Connecting the primary circuit ............................................................ 29
Connecting the secondary circuit ....................................................... 29
Electrical connections ............................................................................ 30
Routing cables to the heat pump wiring chamber .............................. 30
Overview of electrical connections ..................................................... 31
Terminal strip for system components ................................................ 33
Main PCB with expansion PCB .......................................................... 33
Message and safety connections (safety chain) with distribution ter-
minal ................................................................................................... 39
Controller and sensor PCB ................................................................. 42
Electric booster heater (on-site) ......................................................... 44
Power supply ......................................................................................... 45
Control circuit power supply (230 V~) and power circuit (400 V~) ..... 45
Electrical connection requirements ..................................................... 46
Power supply with power-OFF without on-site load disconnect
(delivered condition) ........................................................................... 46
Mains monitor ........................................................................................ 47
Electronic soft starter, type SMC ........................................................ 47
Fitting the shaft and dial for the ON/OFF switch and installing the pro-
gramming unit ........................................................................................ 48
Closing the heat pump ........................................................................... 48
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