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IMPORTANT!
Please Read Before Starting
This air conditioning system meets strict safety and oper-
ating standards. As the installer or service person, it is an
important part of your job to install or service the system
so it operates safely and efficiently.
For safe installation and trouble-free operation, you
must:
Carefully read this instruction booklet before beginning.
Follow each installation or repair step exactly as
shown.
Observe all local, state, and national electrical codes.
Pay close attention to all warning and caution notices
given in this manual.
WARNING
CAUTION
If Necessary, Get Help
These instructions are all you need for most installation
sites and maintenance conditions. If you require help for
a special problem, contact our sales/service outlet or
your certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for
improper installation or maintenance service, including
failure to follow the instructions in this document.
SPECIAL PRECAUTIONS
When Wiring
WARNING
ELECTRICAL SHOCK CAN CAUSE
SEVERE PERSONAL INJURY OR DEATH.
ONLY A QUALIFIED, EXPERIENCED
ELECTRICIAN SHOULD ATTEMPT TO
WIRE THIS SYSTEM.
• Do not supply power to the unit until all wiring and tub-
ing are completed or reconnected and checked.
• Highly dangerous electrical voltages are used in this
system. Carefully refer to the wiring diagram and
these instructions when wiring. Improper connections
and inadequate grounding can cause accidental
injury or death.
• Ground the unit following local electrical codes.
• Connect all wiring tightly. Loose wiring may cause
overheating at connection points and a possible fire
hazard.
This symbol refers to a haz-
ard or unsafe practice which
can result in severe personal
injury or death.
This symbol refers to a hazard
or unsafe practice which can
result in personal injury or
product or property damage.
When Transporting
Be careful when picking up and moving the indoor and
outdoor units. Get a partner to help, and bend your
knees when lifting to reduce strain on your back. Sharp
edges or thin aluminum fins on the air conditioner can
cut your fingers.
When Installing...
...In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the
unit's weight. It may be necessary to construct a strong
wood or metal frame to provide added support.
...In a Room
Properly insulate any tubing run inside a room to prevent
"sweating" that can cause dripping and water damage to
walls and floors.
...In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide
a solid, level foundation for the outdoor unit. This pre-
vents water damage and abnormal vibration.
...In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a
metal frame. Provide a suitable air baffle.
...In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher
than drifting snow. Provide snow vents.
When Connecting Refrigerant Tubing
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of
the flare and union tubes before connecting them,
then tighten the nut with a torque wrench for a leak-
free connection.
• Check carefully for leaks before starting the test run.
When Servicing
• Turn the power OFF at the main power box (mains)
before opening the unit to check or repair electrical
parts and wiring.
• Keep your fingers and clothing away from any moving
parts.
• Clean up the site after you finish, remembering to
check that no metal scraps or bits of wiring have been
left inside the unit being serviced.
Others
CAUTION
• Ventilate any enclosed areas when installing or testing
the refrigeration system. Escaped refrigerant gas, on
contact with fire or heat, can produce dangerously
toxic gas.
• Confirm upon completing installation that no refriger-
ant gas is leaking. If escaped gas comes in contact
with a stove, gas water heater, electric room heater or
other heat source, it can produce dangerously toxic
gas.
i

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Summary of Contents for Sanyo SAP-KV94GJ

  • Page 1 IMPORTANT! When Transporting Please Read Before Starting Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp This air conditioning system meets strict safety and oper- edges or thin aluminum fins on the air conditioner can ating standards.
  • Page 2: Operating Range

    1. OPERATING RANGE Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp. Maximum 32°C D.B. / 23°C W.B. 43°C D.B. Cooling Minimum 19°C D.B. / 14°C W.B. 19°C D.B.
  • Page 3: Unit Specifications

    2. SPECIFICATIONS 2-1. Unit Specifications Indoor unit SAP-KV94GJ Outdoor unit SAP-CV94GJ ∼ 50Hz / 220V ∼ 60Hz Power Source 220 – 240V Voltage Rating 220 – 240V Performance Cooling Capacity 2.60 (1.7 – 3.2) BTU/h 8,900 (5,800 – 10,900) Air circulation (High)
  • Page 4 Indoor unit SAP-KV124GJ Outdoor unit SAP-CV124GJ Power Source 220 – 240V ~ 50Hz / 220V ~ 60Hz Voltage Rating 220 – 240V Performance Cooling Capacity 3.65 (1.7 – 3.65) BTU/h 12,500 (5,800 – 12,500) Air circulation (High) Moisture removal (High) Liters/h Electrical Rating Cooling...
  • Page 5: Major Component Specifications

    2-2. Major Component Specifications 2-2-1. Indoor Unit Indoor Unit SAP – KV94GJ Control PCB Part No. CB-KV94GJ Controls Microprocessor Control circuit fuse 250V 3.15A Remote Control Unit RCS-3MVPS4E Fan & Fan Motor Type Fan / Fan motor Cross-flow / DC motor Q’ty …...
  • Page 6 Indoor Unit SAP – KV124GJ Control PCB Part No. CB-KV124GJ Controls Microprocessor Control circuit fuse 250V 3.15A Remote Control Unit RCS-3MVPS4E Fan & Fan Motor Type Fan / Fan motor Cross-flow / DC motor Q’ty … Dia. and length 1 … D92 Fan motor model …...
  • Page 7: Outdoor Unit

    2-2-2. Outdoor Unit Outdoor Unit SAP – CV94GJ Control PCB (A) / Control PCB (B) Part No. CB-CV94GJ / POW-CV94GJH-B Controls Microprocessor Control circuit fuse 250V, 3.15A / 250V, 20A Compressor Type DC Rotary (Hermetic) Compressor model C-1RV63H0W 80662180 Compressor oil … Amount Ω...
  • Page 8 Outdoor Unit SAP – CV124GJ Control PCB (A) / Control PCB (B) Part No. CB-CV124GJ / POW-CV94GJH-B Controls Microprocessor Control circuit fuse 250V, 3.15A / 250V, 20A Compressor Type DC Rotary (Hermetic) Compressor model C-1RV63H0W 80662180 Compressor oil … Amount Ω...
  • Page 9: Other Component Specifications

    2-3. Other Component Specifications Indoor Unit SAP – KV94GJ SAP – KV124GJ Outdoor Unit SAP – CV94GJ SAP – CV124GJ • Indoor heat exchanger sensor • Compressor temp sensor • Indoor air temp sensor 10 20 30 40 50 60 70 80 90 Temperature (°C) Temperature (°C) •...
  • Page 10: Dimensional Data

    3. DIMENSIONAL DATA Indoor unit SAP-KV94GJ SAP-KV124GJ Remote control unit 128.5 58.5 Drain hose ø16 Center of tubing hole (2 places) Narrow tube ø6.35 (1/4") Wide tube ø9.52 (3/8") KV94 Wide tube ø12.7 (1/2") KV124 14.3 unit: mm...
  • Page 11: Air Discharge

    Outdoor unit SAP-CV94GJ SAP-CV124GJ Drain connection ø18 holes 4 – ø12 holes AIR INTAKE Drain holes ø19 Wide tube service valve ø9.52 (3/8") CV94 AIR DISCHARGE ø12.7 (1/2") CV124 Narrow tube service valve ø6.35 (1/4") unit: mm...
  • Page 12: Refrigerant Flow Diagram

    4. REFRIGERANT FLOW DIAGRAM 4-1. Refrigerant Flow Diagram Indoor unit SAP-KV94GJ Outdoor unit SAP-CV94GJ Indoor unit Outdoor unit Wide tube service Compressor Muffler Accumulator Wide tube valve O.D. ø9.52 mm (3/8 ") Narrow tube service Narrow tube valve Capillary tube Cooling cycle O.D.
  • Page 13: Performance Data

    5. PERFORMANCE DATA 5-1. Temperature Charts Indoor unit SAP-KV94GJ Indoor unit SAP-KV124GJ Outdoor unit SAP-CV94GJ Outdoor unit SAP-CV124GJ Cooling Characteristics Cooling Characteristics 0.98 Indoor inlet air Indoor inlet air 0.98 D.B. temp. (˚C) D.B. temp. (˚C) 0.88 0.88 0.78 0.78 0.69...
  • Page 14: Air Throw Distance Charts

    5-2. Air Throw Distance Charts Indoor Unit SAP – KV94GJ Cooling Room air temp. : 27°C Fan speed High Horizontal distance (m) : Flap angle 0° , : Axis air velocity 0° : Flap angle 30°, : Axis air velocity 30°...
  • Page 15 Indoor Unit SAP – KV124GJ Cooling Room air temp. : 27°C Fan speed High Horizontal distance (m) : Flap angle 0° , : Axis air velocity 0° : Flap angle 30°, : Axis air velocity 30°...
  • Page 16: Operating Frequency Charts

    5-3. Operating Frequency Charts Indoor Unit SAP – KV94GJ Outdoor Unit SAP – CV94GJ Cooling 230V Single-phase 50Hz Max. Center Min. Operating Freqency (Hz) 1400 Max. 1200 1000 Center Min. Operating Freqency (Hz) NOTE 1) Rating conditions in cooling are: Indoor: 27°C D.B.
  • Page 17 Indoor Unit SAP – KV124GJ Outdoor Unit SAP – CV124GJ Cooling 230V Single-phase 50Hz Max. 3.65 Center Min. Operating Freqency (Hz) 1400 Max. 1200 1140 Center 1000 Min. Operating Freqency (Hz) NOTE 1) Rating conditions in cooling are: Indoor: 27°C D.B. / 19°C W.B. Outdoor: 35°C D.B.
  • Page 18: Electrical Data

    6. ELECTRICAL DATA 6-1. Electrical Characteristics Indoor unit SAP-KV94GJ Outdoor unit SAP-CV94GJ Cooling Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 230V Single-phase 50Hz Rating conditions Running amp. 0.33 0.28 3.09 3.70 Power input 0.026 0.062...
  • Page 19: Electric Wiring Diagrams

    6-2. Electric Wiring Diagrams Indoor unit SAP-KV94GJ SAP-KV124GJ To avoid electrical shock hazard, be sure to WARNING disconnect power before checking, servicing and/or cleaning any electrical parts. TERMINAL BASE POWER RELAY GRN/YEL EARTH AC.IN COM SI1 GRN/YEL EVAPORATOR (WHT )
  • Page 20 Outdoor unit SAP-CV94GJ SAP-CV124GJ To avoid electrical shock hazard, be sure to WARNING disconnect power before checking, servicing and/or cleaning any electrical parts. CONTROLLER B CONTROLLER B NOISE FILTER PAM IC TERMINAL BASE ( WHT) S-OUT ACOUT2 ACOUT1 ACIN1 ACIN2 HIC+ HIC- REACTANCE ACIN2...
  • Page 21: Installation Instructions

    7. INSTALLATION INSTRUCTIONS 7-1. Installation Site Selection 7-1-1. Indoor Unit To prevent abnormal heat WARNING generation and the possibility of fire, do not place obstacles, enclosures and grilles in front 5 cm min. 5 cm 5 cm of or surrounding the air con- min.
  • Page 22: Outdoor Unit

    7-1-2. Outdoor Unit Exhaust fan AVOID: Hot air heat sources, exhaust fans, etc. (Fig. 4) Heat source damp, humid or uneven locations. Outdoor unit choose a place as cool as possible. choose a place that is well ventilated. allow enough room around the unit for air intake/ Fig.
  • Page 23: Recommended Wire Length And Diameter

    7-1-3. Recommended Wire Length and Diameter Regulations on wiring diameter differ from locality to locality. For field wiring requirements, please refer to your local electrical codes. Carefully observe these regulations when carrying out the installation. Table 2 lists recommended wire lengths and diameters for power supply systems. NOTE Refer to the wiring system diagram (Fig.
  • Page 24: Remote Control Unit Installation Position

    7-2. Remote Control Unit Installation Position The remote control unit can be operated from either a non-fixed position or a wall-mounted position. To ensure that the air conditioner operates correctly, do not install the remote control unit in the following places: In direct sunlight Behind a curtain or other place where it is covered More than 8 m away from the air conditioner...
  • Page 25: Maintenance

    8-1. Address Setting of the Remote Control Unit The address can be set in order to prevent interference between remote controllers when 2 Sanyo indoor units are installed near each other. The address is normally set to “A.” To set a different address, it is necessary to change the address on the second remote controller.
  • Page 26: Operation Functions

    9. FUNCTIONS 9-1. Operation Functions Functions of the main unit controller SENSOR DRY 1 OFF During automatic operation, the system adjusts the room : • Used to stop the unit when the remote temperature and fan speed according to the conditions in the (Self-diagnostics) controller is unavailable.
  • Page 27: High Power

    HIGH POWER Lamp colors Raises the power but remains in the same operating mode. Operation lamp This function is set with the HIGH POWER button on the remote DRY operation : Orange controller. (It is set regardless of the temperature and fan speed settings.) COOL operation : Green TIMER lamp : Green...
  • Page 28: Protective Functions

    • When the cause of the increase in electrical current is rectified, the system will resume operation in the original mode. SAP-KV94GJ, KV124GJ Cooling • Dry Peak current cut-off trips 17.0...
  • Page 29: Troubleshooting

    10. TROUBLESHOOTING Precautions before performing inspection or repair After checking the self-diagnostics monitor, turn the power OFF before starting inspection or repair. High-capacity electrolytic capacitors are used inside the outdoor unit controller (inverter). They retain an electrical charge (charging voltage DC 310 V) even after the power is turned OFF, and some time is required for the charge to dissipate. Be careful not to touch any electrified parts before the controller LED (red) turns OFF.
  • Page 30 Details of Self-Diagnostics When the operation selector on the indoor unit is switched from the ON or TEST position to the OFF (Self-diagnostics) position, the indicator lamps on the indoor unit will blink (or remain lit) for 5 seconds and then turn OFF for 2 seconds (buzzer sounds once) to indicate the presence of a sensor failure or the activation of a protective function.
  • Page 31: Checking The Indoor Unit

    If the self-diagnostics function fails to operate • No indicators illuminate and the Check the indoor unit. indoor fan does not rotate. • Check the power voltage. Blown Is the fuse blown? Normal Replace the circuit board or the fuse. Replace the controller.
  • Page 32: Noise Malfunction And Electromagnetic Interference

    <Noise malfunction and electromagnetic interference> An inverter A/C operates using pulse signal control and high frequencies. Therefore, it is susceptible to the effects of external noise, and is likely to cause electromagnetic interference with nearby wireless devices. A noise filter is installed for ordinary use, preventing these problems. However, depending on the installation conditions, these effects may still occur.

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