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Panasonic EP3513-U1 Servise Manual

Massage lounger
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EP3513
ORDER NO.HPD0509U24C1
MASSAGE LOUNGER
EP3513-U1

SPECIFICATIONS

©2005 Matsushita Electric Works, Ltd.
All rights reserved. Unauthorized copying
and distribution is a violation of law.
- 1 -

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Summary of Contents for Panasonic EP3513-U1

  • Page 1: Specifications

    EP3513 ORDER NO.HPD0509U24C1 MASSAGE LOUNGER EP3513-U1 SPECIFICATIONS ©2005 Matsushita Electric Works, Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law. - 1 -...

  • Page 2: Table Of Contents

    EP3513 ORDER NO.HPD0509U24C1 CONTENTS Page 1 COMPONENTS IDENTIFICATION…………………………………………………………………………………………………………………………3 2 MASSAGE RANGE（MOVEMENT RANGE OF MASSAGE WHEELS）………………………………………………………………………………5 3 TURNING ON THE POWER………………………………………………………………………………………………………………………………6 4 REQUIRED TOOLS…………………………………………………………………………………………………………………………………………7 5 DISPLAY METHOD OF MASSARG BLOCK TOTAL USE TIME AND OPERATION TIME…………………………………………………………8 6 DISASSEMBLY………………………………………………………………………………………………………………………………………………12 7 ACTUAL WIRING DIAGRAM……………………………………………………………………………………………………………………………52 8 CHECKING…………………………………………………………………………………………………………………………………………………55 9 GREASE……………………………………………………………………………………………………………………………………………………60 10 EXPLODED VIEW…………………………………………………………………………………………………………………………………………63...

  • Page 3: Components Identification

    EP3513 ORDER NO.HPD0509U24C1 1. COMPONENTS IDENTIFICATION 1.1 MASSAGE LOUNGER - 3 -...
  • Page 4 EP3513 ORDER NO.HPD0509U24C1 1.2 CONTROLLER - 4 -...

  • Page 5: Massage Range（Movement Range Of Massage Wheels

    EP3513 ORDER NO.HPD0509U24C1 MASSAGE RANGE(MOVEMENT RANGE OF MASSAGE WHEELS)SHIATSU MASSAGE, SWEDISH MASSAGE, KNEADING, VIBRATING, TAPPING A, TAPPING B, WHOLE BACK ROLLING, REGIONAL ROLLING Width adjustment Approx.2in. to 8in. (5cm to 21cm) Intensity adjustment Shiatsu, Swedish, Knead, Tap A, Tap B, whole back roll, and Regional roll (from gentle to strong) :2in.

  • Page 6: Turning On The Power

    EP3513 ORDER NO.HPD0509U24C1 3. TURNING ON THE POWER Plug the power plug into the power socket. Turn the lock switch to the open position. Turn on the power switch on the back of the unit. ･ When the operating lock switch is pointing toward ‘lock’, the power switch cannot be moved to the ‘on’ position. After each use.

  • Page 7: Required Tools

    EP3513 ORDER NO.HPD0509U24C1 4. REQUIRED TOOLS - 7 -...

  • Page 8: Display Method Of Massarg Block Total Use Time And Operation Time

    EP3513 ORDER NO.HPD0509U24C1 DISPLAY METHOD OF MASSAGE BLOCK TOTAL USE TIME AND OPERATION TIME 5.1 ADJUSTMENT OF PRESSURE SENSOR How to adjust the Pressure sensor The adjustment of the Pressure sensor is necessary every time after the Main PCB or Massage mechanism block are replaced or repaired disassembled &...
  • Page 9 EP3513 ORDER NO.HPD0509U24C1 5.2 DISPLAY METHOD OF MASSAGE BLOCK TOTAL USE TIME Insert the Power plug into the power source and turn on the switch of the Power source switch block. Close the Controller cover. While pushing the buttons of Ⅲ and Ⅳ, continue to push the On/off button for more than approximately three seconds. After the buttons of User A and User C light, open the Controller cover and push the OK button.
  • Page 10 EP3513 ORDER NO.HPD0509U24C1 - 10 -...
  • Page 11 EP3513 ORDER NO.HPD0509U24C1 DISPLAY METHOD OF OPERATION TIME While in the display method of Massage block total use time, push the buttons on the Controller to indicate the accumulative usage time of each operations. - 11 -...

  • Page 12: Disassembly

    EP3513 ORDER NO.HPD0509U24C1 6. DISASSEMBLY Removing the Rear cover Unscrew two screws on the Rear cover top and two pushturn rivets and remove the Rear cover top pulling it. Unhook the hook fixing the Rear cover bottom and the Rear cover fixing plate.
  • Page 13 EP3513 ORDER NO.HPD0509U24C1 Remove two brushclips on the bottom of the Rear cover bottom and remove the Rear cover bottom pulling it at your direction. Caution in assembly - Install the Rear cover top & bottom so that the installing hooks are hooked inside (on the top side two hooks, on each left/right sides three hooks.).
  • Page 14 EP3513 ORDER NO.HPD0509U24C1 6.2 REMOVING THE MASSAGE MECHANISM BLOCK Move the Massage mechanism block to the bottom pushing the high/low adjustment button. Unscrew four screws on the Rear cover fixing plate. Unscrew four screws on the PCB cover and remove the PCB cover.
  • Page 15 EP3513 ORDER NO.HPD0509U24C1 Remove the Connecting cord for the power source from the Massage block cover clip. * When removing the Massage mechanism block, use the special tool (WEP000S8967) if you cannot lean the Massage lounger forward * Use the special tool at only left side, because it may damage the Sensor board located at right side if you use the tool on the right side Unscrew four screws on the Rail piece set left and remove the...
  • Page 16 EP3513 ORDER NO.HPD0509U24C1 Push the Massage mechanism block and remove the special tool. Caution If you remove the tool, the Massage mechanism block may fall down at your side. Move the Massage mechanism block upward and remove it from the Back frame. When you install the Massage mechanism block, execute the reverse procedures.
  • Page 17 EP3513 ORDER NO.HPD0509U24C1 6.3. REMOVING THE ARMREST & COTROLLER STAND 6.3.1. REMOVING THE CONTROLLER STAND Unload the Controller from the Controller stand and unscrew four screws on the Controller stand. 6.3.2. REMOVING THE ARMREST Unscrew one screw on the Plug cover on the back of the Armrest and remove the Plug cover and the Hose.
  • Page 18 EP3513 ORDER NO.HPD0509U24C1 Remove the opposite side one also. Caution in installing Install the Armrest to the Pipe securely as the Figure. 6.3.3. DISASSEMBLY OF THE ARMREST Remove the Controller stand cover using a slotted screwdriver and remove the Side cover and unscrew a screw. Remove two Push-turn rivets.
  • Page 19 EP3513 ORDER NO.HPD0509U24C1 Remove the Side cover. Unscrew a screw. Unscrew four Screw Ds and five Screw Es and remove the Armrest. - 19 -...
  • Page 20 EP3513 ORDER NO.HPD0509U24C1 Caution in installing When installing the Armrest, be sure not to have Hoses bent and to install the Armrest so that the Cloth is under the Armrest. Unscrew two screws. Pull out the Pin E first and the Pin G with the spring shrunk with pliers.
  • Page 21 EP3513 ORDER NO.HPD0509U24C1 Tips The work will be easy if the Insulated tie is passed through with the F floated from the I. Remove the Resin bushing. Caution in installing Be sure to install the Pins as the Figure. Caution in installing Be sure to make the Spring hooked on the ditch as the Figure when installing the Spring.
  • Page 22 EP3513 ORDER NO.HPD0509U24C1 Caution in installing Be sure to make the Holes united as the Figure. Remove the H and remove the I from the J. 10. Remove the Cloth from the I. Caution in installing Hook the Cloth on the Ribs when installing the Cloth. - 22 -...
  • Page 23 EP3513 ORDER NO.HPD0509U24C1 11. Remove two Resin bushings and two Stickers. 12. Unscrew six screws. 13. Remove the Cloth from the N. Caution in installing Hook the Cloth on the Ribs when installing the Cloth. Tips in installing Installing the Cloth would be easy if the pointed portion is assembled first.
  • Page 24 EP3513 ORDER NO.HPD0509U24C1 6.4. REMOVING THE OUTER MATERIAL 6.4.1. REMOVING THE UNDER COVER Proceed all the procedures of 6.3. REMOVING THE ARMREST & CONTROLLER STAND. Remove nine Push-turn rivets on the Under cover right/left. 6.4.2. REMOVING THE SIDE INNER COVER Proceed all the procedures of 6.3.1.
  • Page 25 EP3513 ORDER NO.HPD0509U24C1 3. Remove the Side cover right/left. *When removing the Under cover right, remove the portion near to the Power source switch box. Caution in installing When installing the Under cover, check whether Hoses are not bent or hooked moving the Ottoman. 4.
  • Page 26 EP3513 ORDER NO.HPD0509U24C1 6.5. REMOVING THE UNDER BOX & UNDER BOX COVER Proceed all the procedures of 6.4.1. REMOVING THE UNDER COVER. Put the Ottoman on the box (1 foot/30cm) and unscrew three screws on the Under box top left and float the Under box top left.
  • Page 27 EP3513 ORDER NO.HPD0509U24C1 Remove the Sub PCB. Unscrew three screws and take out the Under box from the front. Caution Be careful of the position that the Ottoman hose is taken out. When installing the Under box right top, four Hooks should be hooked.
  • Page 28 EP3513 ORDER NO.HPD0509U24C1 6.6. REMOVING EACH UNITS 6.6.1. REMOVING THE OTTOMAN LIFT UNIT 1. Proceed all the procedures of 6.2. REMOVING THE MASSAGE MECHANISM BLOCK. *It would be safe and secure if you move down the Massage mechanism block completely. 2.
  • Page 29 EP3513 ORDER NO.HPD0509U24C1 6.6.2. REMOVING THE RECLINING LIFT UNIT 1. Proceed all the procedures of 6.2. REMOVING THE MASSAGE MECHANISM BLOCK. *It would be safe and secure if you move down the Massage mechanism block completely. 2. Proceed all the procedures of 6.4.1. REMOVING THE UNDER COVER.
  • Page 30 EP3513 ORDER NO.HPD0509U24C1 6.7. REMOVING THE SEAT Proceed all the procedures of 6.1.REMOVING THE REAR COVER, 6.3.1.REMOVING ARMREST, 6.4.REMOVING THE OUTER MATERIAL. Unhook the Hooks on both sides, which connect the Seat to the Under pipe. Remove seven Push-turn rivets and unhook a Hook, which connect the Seat and the Ottoman.
  • Page 31 EP3513 ORDER NO.HPD0509U24C1 Cut the Insulated tie and unzip the Zippers connecting the Seat and the Ottoman. Unzip the Zippers on the reverse side of the Seat. Caution in installing Be careful of the directions of the Hose clamps as the Figure when connecting the Hose to the Seat side air bag.
  • Page 32 EP3513 ORDER NO.HPD0509U24C1 6.8. REMOVING THE OTTOMAN 6.8.1. REMOVING THE OTTOMAN 1. Proceed all the procedures of 6.4.1.REMOVING THE UNDER COVER. 2. Proceed the procedure of 3 of 6.7.REMOVING THE SEAT and unzip the Zippers connecting Seat and the Ottoman and remove the Push-turn rivets.
  • Page 33 EP3513 ORDER NO.HPD0509U24C1 Slide the Hose clamps by nippers fixing Ottoman hoses and pull out the Hoses and take out the Hose from the Rod holder. * The work would be easy if you do before removing the Ottoman. - 33 -...
  • Page 34 EP3513 ORDER NO.HPD0509U24C1 Caution in installing Be sure not to make the lumpy side of the Rod holder face the Seat, which may tear the Seat. Remove four Lift bushings and four Snap pins on the Under pipe side of the Parallel link. 8.
  • Page 35 EP3513 ORDER NO.HPD0509U24C1 6.8.2. DISASSEMBLY OF THE OTTOMAN Proceed all the procedures of 6.8.1.REMOVING THE OTTOMAN. Unscrew six screws on the Ottoman cover. Remove two Rubber caps with a slotted screwdriver. Unscrew two screws behind the Rubber caps and remove the Protection rubbers.
  • Page 36 EP3513 ORDER NO.HPD0509U24C1 Remove two Rod holders on the Ottoman cover with nippers. Remove the Ottoman cover slowly. Unhook the Cloth on the 12 ribs and remove the Air ottoman cloth. - 36 -...
  • Page 37 EP3513 ORDER NO.HPD0509U24C1 Unhook two Hooks and remove eight Push-turn rivets and remove the Air ottoman cloth. Caution in installing When installing the Air ottoman cloth, be sure to put the Air bag into the pocket of the Cloth. - 37 -...
  • Page 38 EP3513 ORDER NO.HPD0509U24C1 Remove the Springs. Use the Insulated tie as the Figure when installing the Springs. - 38 -...
  • Page 39 EP3513 ORDER NO.HPD0509U24C1 10. Unscrew two screws and remove the O. 11. Pulling the Wire for Leg slide lever, pull out the Slide base. 12. Remove the B from the A and slide the Wire for leg slide lever as the Figure to remove. - 39 -...
  • Page 40 EP3513 ORDER NO.HPD0509U24C1 13. Unscrew two screws and remove the P. As the same, unscrew four screws and remove the Q. Caution in installing Fix each Hoses with Insulated ties as the Figure when installing the Q. - 40 -...