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Siemens SITOP PSU8200 Manual

Integration of a sitop 24 v power supply in pcs 7
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Integration of a SITOP 24 V
power supply in PCS 7
PSU8600, PSU8200, PSE202U, PSE200U, UPS1600,
SIMATIC PCS 7 V9.0 SP1
https://support.industry.siemens.com/cs/ww/en/view/10948108
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Summary of Contents for Siemens SITOP PSU8200

  • Page 1 Integration of a SITOP 24 V power supply in PCS 7 PSU8600, PSU8200, PSE202U, PSE200U, UPS1600, Siemens SIMATIC PCS 7 V9.0 SP1 Industry Online https://support.industry.siemens.com/cs/ww/en/view/10948108 Support...

  • Page 2: Legal Information

    The foregoing provisions do not imply any change in the burden of proof to your detriment. You shall indemnify Siemens against existing or future claims of third parties in this connection except where Siemens is mandatorily liable.

  • Page 3: Table Of Contents

    Automation task ..................6 Principle of operation ................6 Components used ................9 Basics ....................... 10 SITOP PSU8200 ................10 SITOP PSE202U ................11 SITOP UPS1600 with UPS1100 ............12 SITOP PSE200U ................14 Power supply system SITOP PSU8600 ..........15 Prepare SITOP library..................
  • Page 4 Table of contents Setting up the hardware configuration ..........71 Copying process tag types ..............76 Creating an AS program..............77 Messages ................... 78 Creating a process picture ..............80 Runtime ....................81 Commissioning the demo project ..............82 Installation ..................82 Operating SITOP modular ..............

  • Page 5: Introduction

    1 Introduction Introduction Overview The reliable 24V power supply is an important factor in high plant availability during the operation of SIMATIC PCS 7. SITOP makes available 1- or 3-phase basic power supply units with different output power ratings of up to 1000 W. These units have comprehensive certifications like ATEX or IECex as well as MTBF values of up to 1 million hours in 24-hour uninterrupted duty.

  • Page 6: Automation Task

    1 Introduction Automation task A 24 V power supply from the SITOP portfolio is to be implemented in a SIMATIC PCS 7 system for the automation technology and the external peripherals. If possible, the power supply must be designed on a failsafe basis. The system operating personnel must be able to monitor the status of the 24V power supply on the PCS 7-Operator Station.
  • Page 7 1 Introduction SITOP modular This variant uses SITOP PSU8200 power supply units, the SITOP PSE202U redundancy module, the SITOP UPS1600/UPS1100 uninterruptible power supply with battery module, and the SITOP PSE200U selectivity module. Figure 1-2 OS Client Industrial Ethernet / PROFINET IO...
  • Page 8 1 Introduction Power supply system SITOP PSU8600 Another variant uses the SITOP PSU8600 power supply system. The basic unit with four selectively monitored outputs is extended by an expansion module with four selectively monitored outputs (CNX8600). Using the (BUF8600) buffer module, it is possible to bypass brownouts.

  • Page 9: Components Used

    1 Introduction Components used This application example was created with these hardware and software components. Hardware components Table 1-1 Component Quantity Article number Note AS 410-5H 6ES7 410-5HX08 0AB0 Automation system ET 200SP HA 6ES7 155-GAU00-0CN0 External peripherals PSU8200 6EP3 334-8SB00-0AY0 DC 24 V/10 A power supply PSE202U 6EP1 961-3BA21...

  • Page 10: Basics

    Basics SITOP PSU8200 1 and 3 phase SITOP PSU8200 devices are the technology power supplies for demanding solutions. The wide-range input makes it possible to connect to almost any electrical power system worldwide and ensures a high degree of safety even when large voltage fluctuations occur.

  • Page 11: Sitop Pse202U

    2 Basics SITOP PSE202U SITOP redundancy modules provide additional protection from failure of the 24 V supply. The redundancy module continuously monitors two identical power supply units. If one unit fails, the other one automatically supplies the power. Additionally, a signal is sent via a signal contact that can be evaluated by a controller, PC, or control system.

  • Page 12: Sitop Ups1600 With Ups1100

    2 Basics SITOP UPS1600 with UPS1100 In the case of a power failure, the SITOP UPS1600 uninterruptible power supply can supply the automation system with 24V for up to several hours. Depending on the version of the DC USV, it is integrated into the control system by means of digital I/Os or via PROFINET (Figure 3-3).
  • Page 13 2 Basics For the project planning of the UPS1600 uninterruptible power supply with the SIMATIC manager, device master data files (GSD) are required. The installation files can be downloaded from the following entry: GSD for SITOP UPS1600 for integration in SIMATIC STEP 7 After the installation of the GSD, the following devices in the hardware catalog are available: Table 2-1...

  • Page 14: Sitop Pse200U

    2 Basics SITOP PSE200U The selectivity and diagnostics modules are the optimum enhancement for all 24V power supplies to distribute the load current to several feeders and to monitor it. The module detects an overload or short-circuit in one or more feeders and shuts them down as needed.

  • Page 15: Power Supply System Sitop Psu8600

    2 Basics Power supply system SITOP PSU8600 The SITOP PSU8600 power supply system consists of a PSU8600 basic unit, up to four CNX8600 expansion modules and up to two BUF8600 buffer components or UPS8600 UPS modules. Up to five BAT8600 battery modules of the same type can be connected to the UPS8600 UPS module to extend the buffer time.
  • Page 16 2 Basics You can find more information about using PROFINET here: SIMATIC PCS 7 with PROFINET Device master data files are required for configuring the PSU8600 power supplies with the SIMATIC manager. The installation files can be downloaded from the following entry: GSD for SITOP PSU8600 for integration in STEP 7 V5.5 After the installation of the GSD, the following devices in the hardware catalog are...
  • Page 17 2 Basics The device master data of the PSU8600 are integrated into the folder "PROFINET IO > I/O > PSU8600". The subordinate folders of the basic devices contain the master data of the extension modules CNX8600, BUF8600 and UPS8600. For the UPS8600 module, the master data of the BAT8600 is also available.

  • Page 18: Prepare Sitop Library

    Proceed as follows: 1. Open the library "SITOP_APL_V3_2" with the SIMATIC manager. This is copied by the installation into the directory "..\Program Files (x86)\SIEMENS\STEP7\S7libs". 2. Copy the following APL blocks to the "Blocks" directory of the library: – MonDiL (FB1848) –...
  • Page 19 3 Prepare SITOP library 6. Confirm the "Convert Format" dialog with "Yes". In this way, all CFC charts are converted to the new format. Figure 3-3: 7. In the "Import New Versions" dialog, confirm that the blocks in the CFC charts are replaced with the new version.

  • Page 20: Redundant 24 V Dc Power Supply

    4 Redundant 24 V DC power supply Redundant 24 V DC power supply Two identical power supplies (PSU8200) and a redundancy module (PSE202U) are required for the redundant power supply. Ideally, you should connect both power supply units to separate 120/230V electric circuits. To monitor redundancy, the signal contact of the redundancy module is connected to one of the digital inputs of the external peripherals.

  • Page 21: Setting Up The Hardware Configuration

    4 Redundant 24 V DC power supply Setting up the hardware configuration You do not configure the hardware of the power supply and the of the redundancy module in the SIMATIC Manager. You configure the AS and the external peripherals according to the PCS 7 standard. To monitor the power supply units and the redundancy module, the signal contacts are each connected to one of the digital inputs of the external peripherals and symbolized appropriately in the hardware configuration.

  • Page 22: Copying Process Tag Types

    4 Redundant 24 V DC power supply Copying process tag types Before starting to create the AS program, it is advisable to copy the necessary plan templates to the master data library of the PCS 7 project. Process tag type "PSU2ModulesRed"...

  • Page 23: Creating An As Program

    4 Redundant 24 V DC power supply Creating an AS program Proceed as follows: 1. Drag and drop process tag type "PSU2ModulesRed" from the project library to the desired folder in the technological hierarchy and rename it (1). Figure 4-4: 2.
  • Page 24 4 Redundant 24 V DC power supply Figure 4-5 3. Compile the AS program and update the view of the CFC plan. 4. Load the program into the automation system. Integration of a SITOP 24V power supply in PCS 7 Entry ID: 10948108, V3.2, 01/2019...

  • Page 25: Parameterizing Messages

    4 Redundant 24 V DC power supply Parameterizing messages To allow operators to assign the message if one of the devices fails, they are adapted on the monitoring blocks. Proceed as follows: 1. Open the properties of the "MonDiL" blocks one after the other and click on the "Messages…"...

  • Page 26: Creating A Process Picture

    4 Redundant 24 V DC power supply Creating a process picture You need a process picture to visualize the status of the redundant power supply. Proceed as follows: 1. Create a new process picture or open an existing one (1) in the folder of the technological hierarchy in which the CFC plan that you edited before is located.

  • Page 27: Runtime

    4 Redundant 24 V DC power supply Note In the example, small squares are configured as LED lamps to represent the status of the assemblies in addition to the block icons. With the squares, the background color is dynamized and linked to the process values of the monitoring blocks.

  • Page 28: Uninterruptible 24 V Power Supply

    5 Uninterruptible 24 V power supply Uninterruptible 24 V power supply To buffer the power supply, you need a (UPS1600) DC UPS module and a (UPS1100) battery module in addition to the power supply units. Battery modules are available with a choice of capacities ranging from 1.2 Ah to 12 Ah. You can also use several battery modules of the same type to achieve higher capacities.
  • Page 29 5 Uninterruptible 24 V power supply You can find the Generic Station Description in the item entitled GSD for SITOP UPS1600 for integration in STEP 7 Parameterizing Ethernet nodes The SITOP UPS1600 communicates by means of PROFINET IO on the automation system’s fieldbus.
  • Page 30 5 Uninterruptible 24 V power supply 3. In the "Edit Ethernet Node" dialog, click on the "Browse" pushbutton (1) in the "Ethernet Node" area. 4. In the "Browse Network" dialog, choose the UPS1600 from the list of nodes and click on "OK" to confirm your selection. 5.
  • Page 31 5 Uninterruptible 24 V power supply Configuring the hardware The next thing to do is to update the UPS1600 in the hardware configuration. Proceed as follows: 1. Drag the UPS1600 from the device catalog (1) onto the PROFINET IO system of the AS.
  • Page 32 5 Uninterruptible 24 V power supply Setting the SITOP UPS1600 parameters You can set the hardware parameters of the UPS1600 in the HW configuration too. You can find more detailed information on the different parameters in the manual entitled SITOP UPS1600 / UPS1100.
  • Page 33 5 Uninterruptible 24 V power supply Note Note that remote parameterization by means of the HW configuration is only effective if you have set the "VTHR (V)" selector switch (1) on the device to the "REN" position. Configuring symbols To interconnect the driver block of the control program with a symbolic address at a later time, parameterize the I/O addresses of the DC UPS using symbols.

  • Page 34: Copying Process Tag Types

    5 Uninterruptible 24 V power supply 5.1.2 Copying process tag types The function blocks of the SITOP UPS1600 are configured in process tag type "UPS1600", "UPS16_21" and "UPS16_22". These plans each contain a driver block "DrvUPS" and a monitoring block "UPS1600" for the respective firmware version of the UPS device.

  • Page 35: Creating An As Program

    5 Uninterruptible 24 V power supply 5.1.3 Creating an AS program Proceed as follows: 1. Drag process tag type "UPS16xxx" from the project library, drop it in the desired folder in the technological hierarchy and rename it. (1) Figure 5-7 2.

  • Page 36: Messages

    5 Uninterruptible 24 V power supply 5.1.4 Messages The messages of the SITOP UPS1600 have already been parameterized in the function block and you do not need to change them. Figure 5-9 Integration of a SITOP 24V power supply in PCS 7 Entry ID: 10948108, V3.2, 01/2019...

  • Page 37: Ups1600 With Monitoring Of The Signal Contacts

    5 Uninterruptible 24 V power supply UPS1600 with monitoring of the signal contacts The DC UPS is monitored using the external peripherals. To do this, the signal contacts of the module are connected to the digital inputs of the external peripherals.

  • Page 38: Setting Up The Hardware Configuration

    5 Uninterruptible 24 V power supply 5.2.1 Setting up the hardware configuration You do not configure the hardware of the uninterruptible power supply in the SIMATIC Manager. You configure the AS and the external peripherals according to the PCS 7 standard. The digital inputs of the external peripherals that are connected to the DC UPS are shown in the HW configuration using appropriate symbols.
  • Page 39 5 Uninterruptible 24 V power supply Proceed as follows: 1. Open the SITOP library "SITOP_APL_V3_2". 2. Copy the "SITOP" template (1) to the "Process tag types" folder in the master data library. 3. Make sure that you copy the APL blocks that are used to the master data library too.

  • Page 40: Creating An As Program

    5 Uninterruptible 24 V power supply 5.2.3 Creating an AS program Proceed as follows: 1. Drag process tag type "SITOP" to the desired folder in the technological hierarchy and rename it. (1) Figure 5-14: 2. Open the plan and carry out the modifications below for the input signal to monitor buffering mode (Rel.
  • Page 41 5 Uninterruptible 24 V power supply – Rename the monitoring block (5) to match its use. Here, the system monitors the "Buffer not ready" and "Rechargeable battery fault" signals. – Interconnect input "PV_In" with the corresponding symbol of the external peripherals (6).
  • Page 42 5 Uninterruptible 24 V power supply 4. Copy interconnected blocks "Pcs7DiIn" and "MonDiL" to the clipboard again and paste them into the CFC plan again. Carry out the modifications below for monitoring the battery charge (Rel. 3): – Rename the monitoring block (9) to match its use. Here, the system monitors the "Battery charge >...

  • Page 43: Parameterizing Messages

    5 Uninterruptible 24 V power supply 5.2.4 Parameterizing messages Open the message configurations of the "MonDiL" blocks one after the other and carry out the following modifications: 1. At "SIG1" of buffer monitoring (1), change the message text and the message class to "Warning –...

  • Page 44: Creating A Process Picture

    5 Uninterruptible 24 V power supply Creating a process picture Installing the SITOP library for PCS 7 also copied the block icons and faceplates for display on the OS. Depending on the variant that you used to monitor the DC UPS, the "Compile OS"...

  • Page 45: Runtime

    5 Uninterruptible 24 V power supply 3. Open the process picture using the WinCC Graphics Designer. 4. Draw the process picture as you want it to appear and position the block icon of the PROFINET variant (2) or the APL symbols of the status signal variant (3) at the intended location in the picture.
  • Page 46 5 Uninterruptible 24 V power supply Figure 5-21: The UPS1600 also signals the status via the signaling contacts, which are connected to the external peripherals and are visualized on the OS via the status displays (3). Integration of a SITOP 24V power supply in PCS 7 Entry ID: 10948108, V3.2, 01/2019...

  • Page 47: Selective Monitoring Of 24V Feeders

    6 Selective monitoring of 24V feeders Selective monitoring of 24V feeders Using the SITOP PSE200U selectivity module, you can monitor up to four 24 V feeders and switch them off individually in the case of a fault. Different versions of the selectivity module are available each of which has an output current range of .5…3 or 3…1...

  • Page 48: Setting Up The Hardware Configuration

    6 Selective monitoring of 24V feeders Setting up the hardware configuration You do not configure the hardware of the power supply and of the selectivity module in the SIMATIC Manager. You configure the AS and the external peripherals according to the PCS 7 standard. To monitor the selectivity module, the signal contact is connected to one of the digital inputs of the external peripherals and symbolized appropriately in the hardware configuration.

  • Page 49: Copying Process Tag Types

    6 Selective monitoring of 24V feeders Copying process tag types Before starting to create the AS program, it is advisable to copy the necessary plan templates to the master data library of the PCS 7 project. Process tag type "PSE200U" is available for a selectivity module with single- channel alarm.
  • Page 50 6 Selective monitoring of 24V feeders Figure 6-4 Copy measuring point types to the project library Integration of a SITOP 24V power supply in PCS 7 Entry ID: 10948108, V3.2, 01/2019...

  • Page 51: Creating An As Program

    6 Selective monitoring of 24V feeders Creating an AS program Proceed as follows: 1. Drag and drop process tag type "SITOP" from the project library to the desired folder in the technological hierarchy and rename it (1). Figure 6-5 Type of measuring point for detecting a binary signal 2.

  • Page 52: Parameterizing A Message

    6 Selective monitoring of 24V feeders with the operation block (9) ensures that operators on the OS do not need to reset the signal manually. Figure 6-7 CFC Plan for Resetting the Selectivity Module 4. Compile the AS program and update the view of the CFC plan. 5.

  • Page 53: Creating A Process Picture

    6 Selective monitoring of 24V feeders Note If you need message texts in several languages, you use the menu command " ools > Manage multilingual texts > Change language…" in the S M Manager to change the language for display texts and adapt the text in the message configuration for the set language.
  • Page 54 6 Selective monitoring of 24V feeders Figure 6-10 Note In the example, additional color areas have been configured that symbolically represent the state of the module as LED lamps. In the color areas, the background color is dynamized and linked to the process value of the monitoring blocks.

  • Page 55: Runtime

    6 Selective monitoring of 24V feeders Runtime After starting runtime and switching to the corresponding technological hierarchy, it is now possible to monitor the status of the selectivity module on the OS. Apart from this, the system issues a message in the case of a fault. Once you have eliminated the fault, you can reset the module using the operator block.

  • Page 56: Power Supply System Sitop Psu8600

    7 Power supply system SITOP PSU8600 Power supply system SITOP PSU8600 The PSU8600 basic module has four 24 V feeders that are switched-off individually in the case of overloading. An expansion module CNX8600 for four additional 24 V branches with selective monitoring is connected to the basic module. You can set the current response thresholds individually for each output.

  • Page 57: Setting Up The Hardware Configuration

    You can find the Generic Station Description (GSD) in the entry "GSD for SITOP PSU8600 for integration in SIMATIC STEP 7" at the following link: https://support.industry.siemens.com/cs/ww/en/view/102254061 Parameterizing Ethernet nodes The SITOP PSU8600 communicates by means of PROFINET IO on the automation system’s fieldbus.
  • Page 58 7 Power supply system SITOP PSU8600 Figure 7-2 Integration of a SITOP 24V power supply in PCS 7 Entry ID: 10948108, V3.2, 01/2019...
  • Page 59 7 Power supply system SITOP PSU8600 Configuring the hardware Proceed as follows: 1. Drag the PSU8600 from the device catalog (1) onto the PROFINET IO system of the AS. 2. Mark the PROFINET IO device and drag an extension module CNX8600, a buffer module BUF8600 and a UPS module UPS8600 (2) to a free slot of the basic module.
  • Page 60 24 V outputs. You can find more detailed information on the different parameters in the "SITOP PSU8600" manual at the following link: https://support.industry.siemens.com/cs/ww/en/view/105867947 Proceed as follows: 1. Select the PSU8600 (1) in the hardware configuration. 2. Open the properties of the "PSU8600 3ph" module (2) on slot 0.1 by double- clicking.
  • Page 61 7 Power supply system SITOP PSU8600 Figure 7-4 Note Bear in mind that remote parameterization by means of the HW configuration is only effective if you have set the "REN" DIP switch (1) on the device to the "ON" position. Configuring symbols To interconnect the driver block of the control program with a symbolic address at a later time, parameterize the I/O addresses of the basic module using symbols.
  • Page 62 7 Power supply system SITOP PSU8600 3. Parameterize a symbolic name (1) on the first input word. 4. Compile and load the hardware configuration. Figure 7-5 Configuring the web server It is also possible to use the web server of the PSU8600. This enables remote access to the PSU8600 via a web browser.
  • Page 63 7 Power supply system SITOP PSU8600 3. Switch to the "Parameters" tab. 4. Activate the web server via the parameter "Activate web server on this module". 5. Compile and load the hardware configuration. The web server is now activated and can be used. 6.

  • Page 64: Copying Process Tag Types

    "Latest firmware update for the SITOP PSU8600 power supply system" at the following link: https://support.industry.siemens.com/cs/ww/en/view/102295547 The function blocks of the used SITOP PSU8600 FW V1.4 with 4 outputs and a CNX8600 expansion module are configured in the measuring point type "PSU86m14_CNX86_14".

  • Page 65: Creating An As Program

    7 Power supply system SITOP PSU8600 Creating an AS program Proceed as follows: 1. Drag and drop the measuring point type "PSU86m14_CNX86_14" from the master data library into the desired folder of the technological hierarchy and rename it (1). Figure 7-10 2.
  • Page 66 7 Power supply system SITOP PSU8600 – Interconnect input "AddrIn" (4) with the corresponding symbol of the PSU8600 from the hardware configuration. – Delete the "CNX2", "CNX3" and "CNX4" blocks of the expansion modules if you do not need them. Figure 7-12 3.

  • Page 67: Messages

    7 Power supply system SITOP PSU8600 Messages The messages of the SITOP PSU8600 have already been parameterized in the function block and you do not need to change them. Figure 7-13 Creating a process picture Installing the SITOP library for PCS 7 also copied the block icons and faceplates for the display of the PSU8600 on the OS.
  • Page 68 7 Power supply system SITOP PSU8600 4. Draw the process picture as you want it to appear and position the block icon of the PSU8600 (2) at the intended location in the picture. 5. Save the adapted process picture and close it. Figure 7-15 Integration of a SITOP 24V power supply in PCS 7 Entry ID: 10948108,...

  • Page 69: Runtime

    7 Power supply system SITOP PSU8600 Runtime After starting runtime and switching to the corresponding technological hierarchy, it is now possible to monitor the status of the power supply system on the OS. Figure 7-16 Integration of a SITOP 24V power supply in PCS 7 Entry ID: 10948108, V3.2, 01/2019...

  • Page 70: Power Supply System Sitop Psu8600 Redundant

    8 Power supply system SITOP PSU8600 redundant Power supply system SITOP PSU8600 redundant The redundant configuration with two PSU8600 power supplies requires the use of an identical basic type with a 24-V output The adjustable current response thresholds must be parameterized identically. In order to disconnect the two 24V basic devices from one another the redundancy module PSE202U is used.

  • Page 71: Setting Up The Hardware Configuration

    You can find the Generic Station Description (GSD) in the item entitled "GSD for SITOP PSU8600 for integration in STEP 7 V5" at the following link: https://support.industry.siemens.com/cs/ww/en/view/102254061 Parameterizing Ethernet nodes The SITOP PSU8600 communicates by means of PROFINET IO on the automation system’s fieldbus.
  • Page 72 8 Power supply system SITOP PSU8600 redundant Proceed as follows: 1. Make sure that the devices are on the same physical network as the configuration computer. 2. In the SIMATIC Manager, execute the menu command "Target system > Edit Ethernet Node". 3.
  • Page 73 8 Power supply system SITOP PSU8600 redundant Configuring the hardware Proceed as follows: 1. Drag the two identical PSU8600 from the device catalog (1) onto the PROFINET IO system of the AS. Note that only devices with a 24V output can be used.
  • Page 74 24 V outputs. You can find more detailed information on the different parameters in the "SITOP PSU8600" manual at the following link: https://support.industry.siemens.com/cs/ww/en/view/105867947 Proceed as follows: 1. Select the PSU8600 (1) in the hardware configuration. 2. Open the properties of the "PSU8600 3ph" module (2) on slot 0.1 by double- clicking.
  • Page 75 8 Power supply system SITOP PSU8600 redundant Figure 8-5 Note Bear in mind that remote parameterization by means of the HW configuration is only effective if you have set the "REN" DIP switch (1) on the device to the "ON" position.

  • Page 76: Copying Process Tag Types

    8 Power supply system SITOP PSU8600 redundant Copying process tag types The SITOP library contains the appropriate function modules and process tag types for the different PSU8600 variants. The function blocks of the used SITOP PSU8600 V1.4 with one output are configured in the measuring point type "PSU86s14_CNX86_14".

  • Page 77: Creating An As Program

    8 Power supply system SITOP PSU8600 redundant Creating an AS program Proceed as follows: 1. Create an instance of the process tag type "SITOP"(1) by dragging process tag type signal PSE202U from the project library and dropping it in the desired folder in the technological hierarchy.

  • Page 78: Messages

    8 Power supply system SITOP PSU8600 redundant 4. Open the CFC plans of the power supplies one after the other and carry out the following adjustments in the AS program: – Delete the CNX modules that are not required from the CFC plans. –...
  • Page 79 8 Power supply system SITOP PSU8600 redundant Figure 8-10: Note If you need message texts in several languages, you use the menu command " ools > Manage multilingual texts > Change language…" in the S M Manager to change the language for display texts and adapt the text in the message configuration for the set language.

  • Page 80: Creating A Process Picture

    8 Power supply system SITOP PSU8600 redundant Creating a process picture Installing the SITOP library for PCS 7 also copied the block icons and faceplates for the display of the PSU8600 on the OS. The "Compile OS" function generates the corresponding block icons in the process picture. Proceed as follows: 1.

  • Page 81: Runtime

    8 Power supply system SITOP PSU8600 redundant Runtime After starting runtime and switching to the corresponding technological hierarchy, it is now possible to monitor the status of both power supply systems and the redundancy module on the OS. Figure 8-14 Integration of a SITOP 24V power supply in PCS 7 Entry ID: 10948108, V3.2,...

  • Page 82: Commissioning The Demo Project

    "GSD for SITOP UPS1600 for integration in STEP 7 V5" in the following link: https://support.industry.siemens.com/cs/ww/en/view/75854605 The GSD and a corresponding installation manual for the SITOP PSU8600 can be found in the entry "GSD for SITOP PSU8600 for integration in STEP 7 V5.5" in the following link: https://support.industry.siemens.com/cs/ww/en/view/102254061...
  • Page 83 9 Commissioning the demo project Adapting the hardware configuration In order to commission the demo project the following activities are required: • Adapt the computer name of the ES • Adapt the network addresses (AS, ES, ET 200, UPS1600, PSU8600) •...

  • Page 84: Operating Sitop Modular

    9 Commissioning the demo project Operating SITOP modular 9.2.1 Overview of the power supply After starting runtime, switch to the "SITOP 24 V" system area. In this process picture, the system gives you the information below or you can carry out these operations: •...

  • Page 85: Monitoring Of Redundancy

    9 Commissioning the demo project 9.2.2 Monitoring of redundancy In the sample project, another process picture is configured for monitoring redundancy. You can call up the picture by switching to the "SITOP Redundancy" sub-area. Figure 9-4 In the process picture, you get the following information: •...

  • Page 86: Monitoring Of The Dc Usv

    9 Commissioning the demo project 9.2.3 Monitoring of the DC USV In the sample project, another process picture is configured for monitoring the uninterruptible power supply. You can call up the picture by switching to the "SITOP Buffering" sub-area. Figure 9-6 In the process picture, you get the following information: •...
  • Page 87 9 Commissioning the demo project When monitoring via Industrial Ethernet/PROFINET, the uninterruptible power supply has its own block icon with faceplate. By installing the SITOP library, the necessary components are copied to your system. Below, we will give you a brief description displays on the Operator Station.
  • Page 88 9 Commissioning the demo project Standard view In the standard view, you get detailed information about the operating status of the DC UPS. Figure 9-9 Alarm view Message view displays the messages of the block. Here you can acknowledge single messages or all the messages. Figure 9-10 Integration of a SITOP 24V power supply in PCS 7 Entry ID: 10948108,...
  • Page 89 9 Commissioning the demo project Trend view In trend view, you can display all the important values as a curve progression. If value archiving is activated on the AS block, you can switch between current values and archive values. Figure 9-11 Note view In note view, you can store messages for other operating or maintenance personnel.

  • Page 90: Monitoring The Selectivity Module

    9 Commissioning the demo project 9.2.4 Monitoring the selectivity module In the sample project, another process picture is configured for monitoring selectivity. You can call up the picture by switching to the "SITOP Selectivity" sub- area. Figure 9-13 In the process picture, you get the following information: •...

  • Page 91: Operating The Psu8600 Power Supply System

    9 Commissioning the demo project Operating the PSU8600 power supply system 9.3.1 Overview of the power supply system After starting runtime, switch to the "SITOP PSU8600" system area. In this process diagram the device symbols of the PSU8600 with selectivity, buffer, UPS module and battery (1) as well as the redundantly designed PSU8600 with a 24V output and the symbol for the monitoring of the redundancy module (3) are applied.
  • Page 92 9 Commissioning the demo project Block icon Depending on the variant selected, the block symbol shows the current of the output (4) or the currents of the four selective outputs of the basic module (5), the four output currents of one of the expansion modules, the state of charge and the charging power of the batteries (6).
  • Page 93 9 Commissioning the demo project Expansion modules Clicking on the "Further Views" button (8) takes you to the buttons for displaying the expansion modules. The number of buttons that are displayed depends on the hardware configuration. You can monitor the status of the expansion modules here. Figure 9-18 Buffer modules Clicking on the "Further Views"...
  • Page 94 9 Commissioning the demo project USV Module Clicking on the "Further Views" button again takes you to the buttons for displaying the buffer modules. The number of buttons that are displayed depends on the hardware configuration. In this view you can see the current status of the UPS module and the connected batteries.

  • Page 95: Monitoring The Power Supply System

    9 Commissioning the demo project 9.3.2 Monitoring the power supply system In the sample project, another process picture is configured for monitoring the PSU8600 power supply system. You can call up the picture by switching to the "PSU8600 System" sub-area. Figure 9-21 The following information is displayed in the process picture: •...

  • Page 96: Monitoring Of The Psu8600 With Redundancy Module

    9 Commissioning the demo project 9.3.3 Monitoring of the PSU8600 with redundancy module In the sample project, a further process picture is configured for redundancy monitoring with two PSU8600 power supply systems. You can call the picture by switching to the "PSU8600 Redundancy" sub-area. Figure 9-23 In the process picture, you get the following information: •...

  • Page 97: Appendix

    Industry Online Support Do you have any questions or need assistance? Siemens Industry Online Support offers round the clock access to our entire service and support know-how and portfolio. The Industry Online Support is the central address for information about our products, solutions and services.

  • Page 98: Links And Literature

    SITOP library for PCS 7 V8.1 SP1, V8.2, V9.0, V9.0 SP1 https://support.industry.siemens.com/cs/ww/en/view/109476154 Generic Station Description (GSD) for SITOP UPS1600 https://support.industry.siemens.com/cs/ww/en/view/75854605 Manual SITOP UPS1600/UPS1100 https://support.industry.siemens.com/cs/ww/en/view/84977415 SITOP PSU8200 1ph manual https://support.industry.siemens.com/cs/ww/en/view/92575279 SITOP PSE202U Redundancy module Operating instructions https://support.industry.siemens.com/cs/ww/en/view/42248598 SITOP PSE200U Selectivity module manual https://support.industry.siemens.com/cs/ww/en/view/61777451...

  • Page 99: Change Documentation

    10 Appendix 10.3 Change documentation Table 10-2 Version Date Modifications V1.0 04/2016 Published for first time • V2.0 12/2016 Demo project updated to PCS7 Version V8.2. • Demo project updated to SITOP Library V2.0. • Expansion of the project through a redundant design of the power supply with SITOP PSU8600.

This manual is also suitable for:

Sitop pse202uSitop psu8600Sitop pse200uSitop ups1600

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