Table of Contents
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INSTALLATION AND
SERVICING
PRO & SYSTEM READY
When replacing any part on this appliance, use only spare parts that you can be assured conform to the safety and performance
specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal.
For the very latest copy of literature for specification and maintenance practices visit our website www.idealboilers.com
where you can download the relevant information in PDF format.
ISSUE 03: SEPTEMBER 2017
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Table of Contents
Related Manuals for IDEAL PRO Series
Summary of Contents for IDEAL PRO Series
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Page 1: Installation And Servicing
When replacing any part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal. -
Page 2: Table Of Contents
BS EN 806-1 to 5, BS EN 8558:2011: BS EN 1458-1:2011 and BS 7593:2006 INSTALLATION Ideal Pro is covered by Section G3 of the Building Regulations (England and Wales) Technical Standard P3 (Scotland) and Building Regulation P5 (Northern Ireland). Installation... -
Page 3: Design
8. Check and if necessary, descale the heat exchanger in hard water areas ie. above 200ppm (mg/l). Ideal Pro must be handled with care and stored the correct way up in a dry place. Any manual handling/lifting operations will need to comply with the requirements Note: of the Manual Handling Operations Regulations issued by the H.S.E. - Page 4 DESIGN Figure 1 Ideal Pro is a range of unvented hot water storage cylinders, manufactured in the latest high quality duplex stainless steel. They are designed to provide mains pressure hot water and are supplied as a package which complies with Section G3 of the Building Regulations.
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Page 5: System Design
DESIGN Ideal Pro Indirect Basic Appliance 1. Hot water draw off (22mm) 2. Pressure and temperature relief valve 89-96°/6 bar 3. Hot water secondary return 22mm (not fitted to smaller sizes, see table 2) 4. Immersion heater 1¾” BSP 3kW 5. -
Page 6: Technical Information
DESIGN Indirect Table 1 - Ideal Pro Indirect Models Watts kW/24hr Litres Litres Indirect IND180 IDEPROIN180 1.32 IND210 IDEPROIN210 1.49 IND250 IDEPROIN250 1.78 IND300 IDEPROIN300 2.06 TECHNICAL INFORMATION Page 6... - Page 7 DESIGN NOTES 1. Not all models - see table 1. 2. Recovery times based on Primary Coil/I.H. duty (ie. assumes the boiler output is adequate). 3. The diagrams shown are generic. For exact product specification refer to the table eg. the number of immersion heaters varies depending on model.
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Page 8: Installation
(Bedrooms) 25L per minute incoming mains flow should be 1 shower room Bedsit (0) present, however the Ideal Pro will work at lower flow rates, although performance will be affected. 1 bathroom 2 (2) Flow rates for ALL mains pressure systems are... - Page 9 A air gap should not be used. is important that a 22mm supply is brought to c. Ideal Pro should not be used where steam is the primary heating medium, or in a the appliance and a 22mm take-off is continued situation where maintenance is likely to be neglected.
- Page 10 INSTALLATION Pressure & Temperature/expansion Relief Typical Discharge Pipe Arrangement Valve Pipework Expansion 15 mm The relief valve should be installed to discharge relief valve discharge in accordance with G3 of the Approved pipe Document of the Building Regulations and should be piped to where it is visible, but will not cause danger to persons or damage to 600 mm max.
- Page 11 2. that the connecting pipework to the fitting:- - rises continuously; and The safety devices supplied or fitted on an Ideal Pro are selected for their suitability - is kept to a minimum; for the temperatures and pressures involved. They must not be changed, removed or...
- Page 12 Should this operate, investigate the cause before pressing the red reset button If two Ideal Pro cylinders are coupled together the secondary inlet and outlet pipes labelled safety. If there is no apparent fault must be balanced. The units must be fitted on the same level.
- Page 13 Pipe EN 12828:2003, BS EN 12831:2003 & BS EN 14336:2004. F & E Cistern Safety Ideal Pro is fitted with a Combined Temperature/ Motorised Valve Pressure Relief Valve to cope with any increase (Energy cut-out) Minimum in system temperature and pressure above the...
- Page 14 Mains CW in If this arrangement is used then the Ideal Boilers warranty will not be valid. Figure 2 shows the cold water port of the blending valve connected to the balanced cold water outlet.
- Page 15 VALVE VALVE *Ideal Logic Heat (with outside sensor) *For Logic System S ignore pump wiring Bl G/Y Bl G/Y Or Gr V4043A...
- Page 16 VALVE VALVE *Ideal Logic Heat (without outside sensor) *For Logic System S ignore pump wiring Bl G/Y Bl G/Y Or Gr V4043A...
- Page 17 INSTALLATION (S-PLAN) WIRING DIAGRAM WITH TWO 2 PORT VALVES AND BOILER CONTROLLED PUMP OVERRUN OPTION WIRE COLOUR LEGEND Central Heating Control Room Thermostat Dual Cylinder Stat Spade connectors Blue Overheat Stat Control Stat required for earth Brown connections ELECTRONICS Black Orange Yellow White...
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Page 18: Commissioning
At the time of commissioning, complete all relevant sections of the Benchmark Checklist Because the Ideal Pro appliance is stainless steel, the use of chlorine as the disinfection located on the inside back pages of this agent can cause damage unless the appliance is adequately flushed and refilled with document. - Page 19 The installer must also make his customer aware that periodic maintenance of the equipment is essential for safety. Maintenance periods will vary for many reasons. Ideal Boilers recommend a maximum of 12 months to coincide with boiler maintenance. Experience of local water...
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Page 20: Fault Finding
If the cold water pressure is too high, this would suggest that the Pressure Reducing Valve is at fault and the Ideal Boilers approved replacement should be fitted. If the pressure is correct then the Relief Valve will require replacing with a Ideal Boilers approved component. - Page 21 SERVICING AND MAINTENANCE FAULT - No Hot Water (Direct) START Is power on to elements? Switch on Is control temperature Re-set set at 60ºC - 65ºC? Has high limit tripped? Replace element Check wiring links continuity and Re-set FAULT - No Hot Water (Indirect) START Is boiler on? Switch on...
- Page 22 SERVICING AND MAINTENANCE FAULT - Poor Water Flow at Hot Taps START Is incoming mains supply Water service check by flow/pressure adequate? supply company required Is in-line strainer Clean or replace strainer (in combination valve) as appropriate clean? Is pressure reducing valve Service /replace PRV (in combination valve) as appropriate...
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Page 23: Short Parts List
SERVICING AND MAINTENANCE SPARE PARTS LIST Description Quantity Stock Code No. 176749 3kW immersion element 176748 Pressure and temperature relief valve 6 bar 89-96°C 176750 Inlet group set at 3 bar c/w expansion relief valve set at 4.5 bar 176751 12 litre expansion vessel 176752 18 litre expansion vessel... - Page 24 Page 24...
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Page 25: Ideal System Ready
The following pages only provide details of the pre-fabricated pipework, components IND180 IDEPROIN180PPSR and electrical wiring that have been fitted to the Ideal Pro cylinder. For this reason all the design, installation and servicing instructions provided earlier in these instructions IND210... - Page 26 IDEAL SYSTEM READY Additional Component Kit Potable System - Separate Components In addition to the fitted equipment, the folowing potable water system components are provided separately for site fitting: • Potable water expansion vessel precharged to 3 bar - see below for details.
- Page 27 4 The potable water expansion vessel should be fitted on the mains cold water supply of the immersion heater. adjacent to the Ideal System Ready appliance. No valves shall be fitted between the inlet group and the appliance. INSTALLATION...
- Page 28 IDEAL SYSTEM READY SPARE PARTS LIST - EXTRA COMPONENTS FOR THE ‘SYSTEM READY’ APPLIANCE Description Quantity Stock Code No. Heating 2 port valve XG083 Hot water 2 port valve XG083 Automatic primary/heating byepass valve XG019 Automatic air vent FT434 28mm circulator gate valves...
- Page 29 A. Permanent Links Pumped Heating, B. Links to be made For Ideal Logic Heat and System boilers with Outside Weather Compensation Kits fitted an additional connection is required between one 2-Port Spring 9 10 11 12 13 14 15 16 by installer Pin 16 of the wiring centre, the Programmer/Time switch Hot Water Off signal and the Boiler SL2 IN.
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- Page 31 APPENDIX Water Savings Water Related Costs Can Be Reduced By Good Plumbing Practice 2 tap 5, 6 or half open Over 8 l/m 20 l/m Fitted with regulator Unregulated TAPS & MIXERS 4 Fixing Options For Taps & Mixers 1. MK Range - Combined Regulators & Aerator for screwing onto Taps &...
- Page 32 APPENDIX MANUAL HANDLING OF APPLIANCE PRODUCTS Description e. Taking the lead for team lifts- As more than one person is required for these products ensure that one Manual handling means any transporting or supporting of a load (including lifting, person is taking the lead. This may putting down, pushing, pulling, carrying or moving) by hand or bodily force.
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Page 33: Terms & Conditions
I.O.W. to provide hot water. Our Ideal Warranty is offered in addition to the rights provided to a consumer by law. Details of these rights can be obtained from a Trading Standards Authority or a Citizen Advice Bureaux. Guarantor – Ideal Boilers Ltd, P.O. Box 103, National Avenue, Hull, HU5 4JN. -
Page 34: Benchmark Checklist
demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference. Failure to install and commission this equipment to the manufacturer’s instructions may invalidate the warranty but does not affect statutory rights. MAINS PRESSURE HOT WATER STORAGE SYSTEM COMMISSIONING CHECKLIST Customer name: Telephone number: Address:... -
Page 35: Benchmark Service Record
SERVICE RECORD It is recommended that your hot water system is serviced regularly and that the appropriate Service Record is completed. Service Provider Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. SERVICE 01 SERVICE 02 Date:... - Page 36 & servicing of central heating systems TECHNICAL TRAINING The Ideal Technical Training Centre offers a series of first class training courses for domestic, commercial and industrial heating installers, engineers and system specifiers. For details of courses please ring: ... 01482 498432 Ideal Boilers Ltd.