Bryant 330AAV B Series Installation, Start-Up, And Operating Instructions Manual

Upflow 2-speed, 2-stage, induced-combustion, gas-fired furnace

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NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
Index
SAFETY CONSIDERATIONS .....................................................1
PROCEDURE........................................................................1-2
Dimensional Drawing ....................................................................2
Clearances to Combustibles......................................................3
INTRODUCTION.......................................................................2-3
LOCATION....................................................................................4
General ......................................................................................4
Location Relative to Cooling Equipment ................................4
Hazardous Locations.................................................................4
Unconfined Space .....................................................................4
Confined Space......................................................................4-5
FILTER ARRANGEMENT .......................................................5-6
LEVELING LEGS (IF REQUIRED) ............................................6
GAS PIPING...............................................................................6-7
ELECTRICAL CONNECTIONS...............................................7-8
115-v Wiring..........................................................................7-8
24-v Wiring...............................................................................8
Accessories................................................................................8
VENTING ......................................................................................9
SAFETY CHECK................................................................9-20
General ......................................................................................9
Sequence of Operation ........................................................9-13
Adaptive Heating Mode ....................................................10-11
Non-Adaptive Heating Mode .................................................11
Cooling Mode ....................................................................11-13
Continuous Blower Mode.......................................................13
Heat Pump Mode ....................................................................13
Defrost.....................................................................................13
Start-Up Procedures...........................................................13-14
Adjustments .......................................................................14-19
Set Gas Input Rate ............................................................14-19
Set Temperature Rise ........................................................15-19
Set Thermostat Heat Anticipator ......................................19-20
Check Safety Controls ............................................................20
Checklist..................................................................................20

SAFETY CONSIDERATIONS

Installation and servicing of heating equipment can be hazardous
due to gas and electrical components. Only trained and qualified
personnel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, refer to the National
Fuel Gas Code (NFGC) NFPA No. 54-1996/ANSI Z223.1-1996.
In Canada, refer to the current edition of the National Standard of
installation, start-up,
and operating instructions
UPFLOW 2-SPEED,
2-STAGE, INDUCED-COMBUSTION,
GAS-FIRED FURNACE
Page
-1-
Cancels: II 330A-40-6
®
CERTIFICATION OF
MANUFACTURING SITE
Canada CAN/CGA- B149.1- and .2-M95 Natural Gas and Propane
Installation Codes (NSCNGPIC) and Amendment No. 1. Wear
safety glasses and work gloves. Have fire extinguisher available
during start-up and adjustment procedures and service calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage.
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURE
CAUTION: Electrostatic discharge can affect electronic
components. Take precautions during furnace installation
and servicing to protect the furnace electronic control.
Precautions will prevent electrostatic discharges from
personnel and hand tools which are held during the
procedure. These precautions will help to avoid exposing
the control to electrostatic discharge by putting the
furnace, the control, and the person at the same electro-
static potential.
1. Disconnect all power to the furnace. DO NOT TOUCH
THE CONTROL OR ANY WIRE CONNECTED TO THE
CONTROL PRIOR TO DISCHARGING YOUR BODY'S
ELECTROSTATIC CHARGE TO GROUND.
2. Firmly touch a clean, unpainted, metal surface of the
furnace chassis which is close to the control. Tools held in
a person's hand during grounding will be satisfactorily
discharged.
330AAV
Series B
II 330A-40-7
9-97
ama
A PP R O VED
R
.

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Summary of Contents for Bryant 330AAV B Series

  • Page 1: Table Of Contents

    installation, start-up, 330AAV and operating instructions Series B UPFLOW 2-SPEED, 2-STAGE, INDUCED-COMBUSTION, GAS-FIRED FURNACE Cancels: II 330A-40-6 II 330A-40-7 9-97 NOTE: Read the entire instruction manual before starting the installation. This symbol → indicates a change since the last issue. Index Page SAFETY CONSIDERATIONS .............1...
  • Page 2: Dimensional Drawing

    AIRFLOW ″ ⁄ ″ ⁄ 19″ ″ ⁄ ″ ⁄ FLUE COLLAR ″ 1″ OUTLET 1″ ⁄ ⁄ -IN. DIA ⁄ -IN. DIA HOLE ″ ″ ⁄ POWER ENTRY ⁄ POWER ENTRY ″ ⁄ ⁄ -IN. DIA ″ ⁄ -IN. DIA ⁄...
  • Page 3: Clearances To Combustibles

    MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION This forced air furnace is equipped for use with Clearance arrows do not change with furnace orientation. natural gas at altitudes 0 - 10,000 ft (0-3,050m). 1" accessory kit, supplied manufacturer, shall be used to convert to propane gas use or may be required for some...
  • Page 4: Location

    I. LOCATION CAUTION: Air for combustion must not be contami- nated by halogen compounds, which include fluoride, A. General chloride, bromide, and iodide. These elements are found in aerosol sprays, detergents, bleaches, cleaning solvents, CAUTION: Do not install furnace in a corrosive or salts, air fresheners, and other household products.
  • Page 5: Filter Arrangement

    1 SQ IN. PER 4000 DUCTS BTUH* SUPPLY OUTDOORS VENT THROUGH ROOF 12″ MAX 12″ 1 SQ IN. VENT PER 2000 THROUGH 12″ MAX BTUH* SUPPLY ROOF 1 SQ IN. 1 SQ IN. 4000 PER 1000 BTUH* BTUH * IN DOOR OR WALL DUCTS UNCONFINED...
  • Page 6: Leveling Legs (If Required)

    TABLE 2—FREE AREA OF COMBUSTION AIR OPENING AIR UNCONFINED OUTDOOR AIR THROUGH OUTDOOR AIR THROUGH OUTDOOR AIR THROUGH 330AAV SPACE FROM VERTICAL DUCTS HORIZONTAL DUCTS SINGLE DUCT FURNACE HIGH-FIRE Free Area Free Area of Round Free Area of Round Free Area of Round INPUT of Opening...
  • Page 7: Electrical Connections

    ″ ⁄ SUPPLY ″ ⁄ ″ ⁄ MANUAL SHUTOFF VALVE (REQUIRED) ″ ⁄ SEDIMENT TRAP ″ ⁄ UNION ″ ⁄ ″ ⁄ ″ ⁄ A89014 Fig. 7—Leveling Leg Installation A89417 CAUTION: If a flexible connector is required or al- Fig. 8—Typical Gas Pipe Arrangement lowed by the authority having jurisdiction, black iron pipe shall be installed at the gas valve and extend a minimum of 2 in.
  • Page 8: 24-V Wiring

    FIELD 24-VOLT WIRING FIELD 115-, 208/230-, 460-VOLT WIRING FACTORY 24-VOLT WIRING FACTORY 115-VOLT WIRING 1-STAGE THERMOSTAT TERMINALS FIVE FIELD-SUPPLIED WIRE FUSED DISCONNECT TWO-WIRE 208/230- OR HEATING- 460-VOLT ONLY THREE PHASE 208/230- W/W1 VOLT SINGLE Y/Y2 115-VOLT FUSED JUNCTION PHASE DISCONNECT SWITCH CONTROL CONDENSING...
  • Page 9: Venting

    FIELD 24-VOLT WIRING FIELD 115-, 208/230-, 460-VOLT WIRING FACTORY 24-VOLT WIRING FACTORY 115-VOLT WIRING 2-STAGE THERMOSTAT TERMINALS SEVEN FIELD-SUPPLIED WIRE FUSED DISCONNECT THREE-WIRE 208/230- OR HEATING- 460-VOLT ONLY THREE PHASE 208/230- W/W1 VOLT Y/Y2 SINGLE 115-VOLT FUSED JUNCTION PHASE DISCONNECT SWITCH CONTROL 2-SPEED...
  • Page 10: Adaptive Heating Mode

    TABLE 6—SETUP SWITCH DESCRIPTION SETUP NORMAL DESCRIPTION SWITCH NO. POSITION OF USE Turn switch on to obtain only high-gas-heat operation on any call SW-1 OFF (Staged Gas for heat regardless of whether R-W/W1, or R-W/W1, -W2 is Only High-Gas Heat Heat) closed.
  • Page 11: Non-Adaptive Heating Mode

    circuit is closed, regardless of the setting of the low-heat-only switch SW-2 and regardless of whether R-W2 circuit is closed or open. When the wall thermostat "calls for heat", R-W/W1 circuit closes for low-gas heat or R to W1-and-W2 circuits close for high-gas heat.
  • Page 12 —12—...
  • Page 13: Continuous Blower Mode

    (2.) The EAC terminals EAC-1 and EAC-2 are ener- NOTE: The furnace control CPU controls blower motor BLWM gized with 115v when blower motor BLWM is speed by sensing only G for low-cool speed and Y2 for high-cool operating on either cooling speed. speed.
  • Page 14: Adjustments

    NOTE: For Canada altitudes of 2000 to 4500 ft, use U.S.A. component failure. To initiate the component test proce- dure, ensure that there are no thermostat inputs to the altitudes of 2001 to 3000 ft in Table 9. control and all time delays have expired. Short the e.
  • Page 15: Set Temperature Rise

    d. Check and verify orifice size in furnace. NEVER AS- SUME THE ORIFICE SIZE. ALWAYS CHECK AND VERIFY. e. Turn off all other gas appliances and pilots. f. Move setup switch SW-2 to ON position. (See Fig. 12.) This keeps furnace locked in low-heat operation. g.
  • Page 16 TABLE 9—MODEL 330AAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT (TABULATED DATA BASED ON 20,000 BTUH HIGH HEAT/13,000 BTUH LOW HEAT PER BURNER DERATED 4% FOR EACH 1000 FT ABOVE SEA LEVEL)* SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE 0.58 0.60...
  • Page 17 TABLE 9—MODEL 330AAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT—Continued (TABULATED DATA BASED ON 20,000 BTUH HIGH HEAT/13,000 BTUH LOW HEAT PER BURNER DERATED 4% FOR EACH 1000 FT ABOVE SEA LEVEL)* SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE 0.58 0.60...
  • Page 18 TABLE 9—MODEL 330AAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT—Continued (TABULATED DATA BASED ON 20,000 BTUH HIGH HEAT/13,000 BTUH LOW HEAT PER BURNER DERATED 4% FOR EACH 1000 FT ABOVE SEA LEVEL)* SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE 0.58 0.60...
  • Page 19: Set Thermostat Heat Anticipator

    TABLE 10—GAS RATE (CU FT/HR) BURNER FLAME SECONDS SIZE OF TEST DIAL SECONDS SIZE OF TEST DIAL BURNER FOR 1 FOR 1 REVOLUTION cu ft cu ft cu ft REVOLUTION cu ft cu ft cu ft 1800 1636 1500 1385 1286 1200 1125...
  • Page 20: Check Safety Controls

    7. Review User’s Manual with owner. switches are functioning properly. 8. Leave literature packet near furnace. e. Turn off 115-v power to furnace. © 1997 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231 —20— Printed in U.S.A. 330a407...

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