Bryant GAS-FIRED INDUCED-COMBUSTION FURNACE 393AAV Service And Maintenance Procedures Manual

Gas-fired induced-combustion furnace series b&c
Hide thumbs Also See for GAS-FIRED INDUCED-COMBUSTION FURNACE 393AAV:

Advertisement

NOTE: Read the entire instruction manual before starting the
installation.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS .....................................................1
INTRODUCTION ..........................................................................2
CEDURE ........................................................................................2
CARE AND MAINTENANCE.....................................................2
Cleaning and/or Replacing Air Filter.......................................2
Blower Motor and Wheel.........................................................3
Cleaning Heat Exchanger .........................................................4
Electrical Controls and Wiring.................................................5
WIRING DIAGRAMS...................................................................9
Troubleshooting..............................................................................9

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, tags, and
labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA No.
54-1999/ANSI Z223.1-1999 and the Installation Standards Warm
Air Heating and Air Conditioning Systems (NFPA 90B)
ANSI/NFPA 90B. In Canada, refer to the current edition of the
National Standard of Canada CAN/CGA-B149.1- and .2-M95
Natural Gas and Propane Gas Installation Codes (NSCNGPIC).
Wear safety glasses and work gloves. Have fire extinguisher
available during start-up and adjustment procedures and service
calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand these signal words; DANGER, WARNING, and
CAUTION. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation
Service and
Maintenance Procedures
GAS-FIRED
INDUCED-COMBUSTION FURNACE
.
-1-
Cancels: SP04-58
Fig. 1-Model 393AAV Upflow Furnace
EFFICIENCY
RATING
CERTIFIED
®
REGISTERED QUALITY SYSTEM
WARNING: The ability to properly perform mainte-
nance on this equipment requires certain expertise, me-
chanical skills, tools, and equipment. If you do not
possess these, do not attempt to perform any maintenance
on this equipment other than those procedures recom-
mended in the User's Manual. FAILURE TO FOLLOW
THIS WARNING COULD RESULT IN POSSIBLE
DAMAGE TO THIS EQUIPMENT, SERIOUS PER-
SONAL INJURY, OR DEATH.
393AAV
Series B&C
SP04-61
10-00
A94085
CERTIFIED

Advertisement

Table of Contents
loading

Summary of Contents for Bryant GAS-FIRED INDUCED-COMBUSTION FURNACE 393AAV

  • Page 1: Table Of Contents

    Recognize safety information. This is the safety-alert symbol When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury. Understand these signal words; DANGER, WARNING, and CAUTION.
  • Page 2: Introduction

    CONTROL PRIOR TO DISCHARGING YOUR BODY’S ELECTROSTATIC CHARGE TO GROUND. 2. Firmly touch a clean, unpainted, metal surface of the furnace chassis which is close to the control. Tools held in a person’s hand during grounding will be satisfactorily discharged.
  • Page 3: Blower Motor And Wheel

    Disconnect electrical power before removing access doors. b. Remove blower and control access doors. c. Release filter retainer from clip at front of furnace casing. (See Fig. 2.) For side return, clips may be used on either or both sides of the furnace.
  • Page 4: Cleaning Heat Exchanger

    If it becomes necessary to clean the heat exchanger because of dust or corrosion proceed as follows: 1. Turn gas and electrical power to furnace to OFF. 2. Remove control access door. 3. Disconnect vent connector from furnace flue collar.
  • Page 5: Electrical Controls And Wiring

    WIRE TERMINAL BLOCK NOTES: Connect Y-terminal in furnace as shown for proper blower operation. Some thermostats require a "C" terminal connection as shown. If any of the original wire, as supplied, must be replaced, use same type or equivalent wire.
  • Page 6 The control in this furnace is equipped with an LED status light to aid in installation, servicing, and troubleshooting. It can be viewed through the sight glass or window on the blower access door.
  • Page 7 JUNCTION optimum speed selection. UNMARKED TERMINAL 4. Use only copper wire between the disconnect switch and the furnace junction box (JB). 5. This wire must be connected to furnace sheetmetal for control to detect flame. PCB TERMINAL 6. Replace only with a 3 amp fuse.
  • Page 8: Component Test

    - Gas valve defective or gas valve turned off. - Defective Hot Surface Ignitor - Low inlet gas pressure. - Green wire MUST be connected to furnace sheet metal. - Inadequate flame carryover or rough ignition. - Flame sensor must be ungrounded.
  • Page 9: Wiring Diagrams

    4. If furnace is operating properly and LED indicates proper operation, replace control access door. 5. Component Test can also be initiated by performing the following: a. Remove control access door. b. Remove blower access door. c. Manually close blower access door switch.
  • Page 10 Is circuit breaker closed? Close circuit breaker and go back to start. Check for continuity in wire from circuit breaker to furnace. Check room thermostat or interconnecting cable. Is 24 vac present at W, Y, or G terminals on the control?
  • Page 11 —11—...
  • Page 12 Course descriptions and schedules are in our catalog. CALL FOR FREE CATALOG 1-800-962-9212 [ ] Packaged Service Training © 2000 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231 SERVICE TRAINING • Maintenance • Operating Sequence [ ] Classroom Service Training —12—...

Table of Contents