Bryant 333BAV Service And Maintenance Procedures Manual

Series c&d upflow/horizontal variable-speed, 2–stage induced-combustion furnace

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NOTE: Read the entire instruction manual before starting the
installation.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS .....................................................1
INTRODUCTION ..........................................................................2
PROCEDURE ................................................................................2
CARE AND MAINTENANCE.....................................................2
Cleaning and/or Replacing Air Filter.......................................2
Blower Motor and Wheel.........................................................3
Cleaning Heat Exchanger .........................................................4
Electrical Controls and Wiring.................................................5
Wiring Diagrams ............................................................................6
Troubleshooting..............................................................................6

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, tags, and
labels attached to or shipped with the unit and other safety
precautions that may apply.
In the United States, follow all safety codes including the National
Fuel Gas Code (NFGC) NFPA No. 54-1996/ANSI Z223.1-1999.
In Canada, refer to the current edition of the National Standard of
Canada CAN/CGA-B149.1- and .2-M99 Natural Gas and Propane
Gas Installation Codes (NSCNGPIC). Wear safety glasses and
work gloves. Have fire extinguisher available during start-up and
adjustment procedures and service calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand these signal words; DANGER, WARNING, and
CAUTION. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
Service and
Maintenance Procedures
UPFLOW/HORIZONTAL
VARIABLE-SPEED, 2-STAGE
INDUCED-COMBUSTION FURNACE
.
-1-
Cancels: SP04-57
Fig. 1-Model 333BAV or 333JAV Horizontal
Fig. 2-Model 333BAV or 333JAV Upflow
EFFICIENCY
RATING
CERTIFIED
®
REGISTERED QUALITY SYSTEM
333BAV
333JAV
Series C&D
SP04-64
10-00
A95137
A94085
CERTIFIED

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Summary of Contents for Bryant 333BAV

  • Page 1: Table Of Contents

    Service and 333BAV Maintenance Procedures 333JAV Series C&D UPFLOW/HORIZONTAL VARIABLE-SPEED, 2–STAGE INDUCED-COMBUSTION FURNACE Cancels: SP04-57 SP04-64 10-00 NOTE: Read the entire instruction manual before starting the installation. TABLE OF CONTENTS SAFETY CONSIDERATIONS .............1 INTRODUCTION ................2 ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE ................2 A95137 Fig.
  • Page 2: Introduction

    WARNING: The ability to properly perform mainte- WARNING: Never store anything on, near, or in contact nance on this equipment requires certain expertise, me- with furnace, such as: chanical skills, tools, and equipment. If you do not 1. Spray or aerosol cans, rags, brooms, dust mops, possess these items, do not attempt to perform any vacuum cleaners, or other cleaning tools.
  • Page 3: Blower Motor And Wheel

    d. Clean filters by spraying tap water through filter from opposite direction of airflow. e. Rinse and let dry. Oiling or coating of filter is NOT recommended or required. f. Place filter in furnace. g. Fasten filter retainer in front slot. h.
  • Page 4: Cleaning Heat Exchanger

    14. Reinstall vent connector on furnace flue collar. After fully (2.) Remove cell outlet plates. assembling vent connector to furnace flue collar, securely IMPORTANT: Replace screws in center panel to secure heat fasten vent connector to flue collar with 2 field-supplied, exchanger cells before cleaning.
  • Page 5: Electrical Controls And Wiring

    FIELD 24-V WIRING FIELD 115-, 208/230-, 460-V WIRING FACTORY 24-V WIRING FACTORY 115-V WIRING NOTE 2 1-STAGE THERMOSTAT FIVE FIELD-SUPPLIED TERMINALS WIRE FUSED DISCONNECT THREE-WIRE 115-V FIELD- 208/230- OR HEATING- SUPPLIED 460-V ONLY DISCONNECT THREE PHASE 208/230-V W/W1 SINGLE NOTE 1 PHASE Y/Y2 JUNCTION...
  • Page 6: Wiring Diagrams

    FIELD 24-V WIRING FIELD 115-, 208/230-, 460-V WIRING FACTORY 24-V WIRING FACTORY 115-V WIRING NOTE 2 2-STAGE THERMOSTAT FIELD-SUPPLIED SEVEN TERMINALS FUSED DISCONNECT WIRE FOUR-WIRE 115-V FIELD- 208/230- OR HEATING- SUPPLIED 460-V ONLY DISCONNECT THREE PHASE 208/230-V W/W1 SINGLE NOTE 1 Y/Y2 PHASE JUNCTION...
  • Page 7 FRS2 NOTE 9 NOTE 1 TO 115VAC FIELD DISCONNECT SWITCH CONNECTION DIAGRAM EQUIPMENT GROUND SEE BLWM-CTL BHI / LOR LO-GAS-HEAT LGPS FRS1 BHT / CLR HI-GAS-HEAT (WHEN USED) GRN/YEL BLWR SPARE GRN/YEL BLWM-PWR HI-COOL Connect VIO wire to pin FUSED DISCONNECT NOTE 15 COMMON ALS2...
  • Page 8: Component Test

    SERVICE If status code recall is needed, do not remove power or blower door. Briefly remove and then reconnect one main limit wire to display stored status code. LED CODE ST A TUS CONTINUOUS OFF - Check for 115VAC at L1 and L2, and 24VAC at SEC1 and SEC2 CONTINUOUS ON - Control has 24VAC power.
  • Page 9 TROUBLESHOOTING NOTES: WARNING Refer to information label on blower compartment door GUIDE for procedure for use of LED status codes and problem solving suggestions. LED indicator is viewed through window in blower ELECTRICAL SHOCK HAZARD compartment door. If 115-vac power is de-energized or interrupted during ONLY QUALIFIED AND TRAINED a call for heat, the indoor blower will run for 90 sec SERVICE PERSONNEL SHOULD...
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  • Page 11 —11—...
  • Page 12 Course descriptions and schedules are in our catalog. CALL FOR FREE CATALOG 1-800-962-9212 [ ] Packaged Service Training [ ] Classroom Service Training A94328 © 2000 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231 —12— Printed in U.S.A. sp0464 Catalog No. 5333-306...

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333javSeries c

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