Bryant GAMA 331JAV Installation And Operating Instructions Manual

Series b downflow 2-speed, 2-stage, induced-combustion gas-fired furnace

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NOTE: Read the entire instruction manual before starting the
installation.
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Index
SAFETY CONSIDERATIONS .....................................................1
PROCEDURE........................................................................1-2
INTRODUCTION.......................................................................2-3
Dimensional Drawing ...............................................................2
Clearances to Combustibles......................................................3
LOCATION....................................................................................4
General ......................................................................................4
Location Relative to Cooling Equipment ................................4
Hazardous Locations.................................................................4
Unconfined Space .....................................................................4
Confined Space......................................................................4-5
(DOWNFLOW) .....................................................................5-6
Downflow Installation .............................................................5
Installation On Combustible Floor........................................5-6
FILTER ARRANGEMENT .......................................................6-7
GAS PIPING...............................................................................6-8
ELECTRICAL CONNECTIONS...............................................8-9
115-v Wiring.............................................................................8
24-v Wiring............................................................................8-9
Accessories .............................................................................. 9
VENTING ......................................................................................9
General ....................................................................................10
Sequence of Operation ......................................................10-14
Adaptive Heating Mode ....................................................10-12
Non-Adaptive Heating Mode .................................................12
Cooling Mode .........................................................................13
Continuous Blower Mode.......................................................13
Heat Pump Mode...............................................................13-14
Defrost Mode ..........................................................................14
Start-Up Procedures ................................................................14
Adjustments .......................................................................14-20
Set Gas Input Rate ............................................................14-19
Set Temperature Rise ........................................................19-20
Set Thermostat Heat Anticipator............................................20
Check Safety Controls.......................................................20-21
Checklist..................................................................................21

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
installation, start-up,
and operating instructions
DOWNFLOW 2-SPEED,
2-STAGE, INDUCED-COMBUSTION
GAS-FIRED FURNACE
Page
-1-
Cancels: II 331J-60-1
®
REGISTERED QUALITY SYSTEM
Follow all safety codes. In the United States, refer to the National
Fuel Gas Code (NFGC) NFPA No. 54-1996/ANSI Z223.1-1996.
In Canada, refer to the current edition of the National Standard of
Canada CAN/CGA-B149.1- and .2-M95 Natural Gas and Propane
Installation Codes (NSCNGPIC). Wear safety glasses and work
gloves. Have fire extinguisher available during start-up and
adjustment procedures and service calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage.
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURE
CAUTION: Electrostatic discharge can affect electronic
components. Take precautions during furnace installation
and servicing to protect the furnace electronic control.
Precautions will prevent electrostatic discharges from
personnel and hand tools which are held during the
procedure. These precautions will help to avoid exposing
the control to electrostatic discharge by putting the
furnace, the control, and the person at the same electro-
static potential.
1. Disconnect all power to the furnace. DO NOT TOUCH
THE CONTROL OR ANY WIRE CONNECTED TO THE
CONTROL PRIOR TO DISCHARGING YOUR BODY'S
ELECTROSTATIC CHARGE TO GROUND.
331JAV
Series B
II 331J-60-2
12-97
ama
A PP R O VED
R
.

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Summary of Contents for Bryant GAMA 331JAV

  • Page 1: Table Of Contents

    These precautions will help to avoid exposing the control to electrostatic discharge by putting the furnace, the control, and the person at the same electro- static potential. 1. Disconnect all power to the furnace. DO NOT TOUCH THE CONTROL OR ANY WIRE CONNECTED TO THE CONTROL PRIOR TO DISCHARGING YOUR BODY’S...
  • Page 2: Procedure

    Special base is not required when this furnace is installed on manufacturer’s Coil Assembly Part No. CD5 or CK5, or when Coil Box Part No. KCAKC is used. This furnace is for installation in alcoves, attics, crawlspaces, basements, closets, or utility rooms.
  • Page 3: Clearances To Combustibles

    To aid in installation, troubleshooting, and service, a status code label is located on blower component door. This label explains how to use the LED status indicated on furnace control which is viewed through the sight glass on door. INSTALLATION important installation instructions.
  • Page 4: Location

    The furnace should be installed as level as possible. When furnace is installed so that supply ducts carry air to areas outside space containing furnace, the return air must also be handled by a duct(s) sealed to furnace casing and terminating outside space containing furnace.
  • Page 5: Supply-Air Plenum Installation (Downflow)

    Minimum of 3 in. when type B-1 vent is used. Fig. 3—Confined Space: Air for Combustion and Ventilation from an Unconfined Space c. If furnace is installed to obtain return air is taken directly from hallway or space adjacent to furnace, all air for combustion must come from outdoors.
  • Page 6: Filter Arrangement

    KCAKC Coil Box The gas supply line should be a separate line directly from the meter to the furnace, if possible. Refer to Table 4 for recom- mended gas pipe sizing. Risers should be used to connect to the furnace and to the meter.
  • Page 7 Piping should be pressure tested in accordance with local and national plumbing and gas codes before furnace has been attached. If test pressure exceeds 0.5 psig (14-in. wc), the gas supply pipe must be disconnected from furnace and capped before pressure test.
  • Page 8: Electrical Connections

    Place ground joint union between gas control manifold and manual shutoff. Install sediment trap in riser leading to furnace. The trap can be installed by connecting a tee to riser leading from furnace. Connect capped nipple into lower end of tee. The capped nipple should extend below level of gas controls.
  • Page 9: V Wiring

    ) are provided for 24-v VIII. START-UP, ADJUSTMENT, AND SAFETY CHECK A. General The furnace must have a 115-v power supply properly connected and grounded. Correct polarity must be maintained to enable gas heating operation. —9—...
  • Page 10: Sequence Of Operation

    The furnace starts up in either low- or high-gas heat. If furnace starts up in low-gas heat, control CPU determines low-gas heat on time (from 0 to 16 minutes) which is permitted before switching to high-gas heat.
  • Page 11 USED) (WHEN NOTE SETTINGS FACTORY —11—...
  • Page 12: Non-Adaptive Heating Mode

    IDM goes to high speed and provides sufficient pressure to close high-heat pres- sure switch HPS. HPSR is open while furnace is pow- ered in standby mode. If high-heat pressure switch HPS fails to close and low-heat pressure switch LPS closes, furnace operates at low-heat gas flow rate until high-heat pressure switch closes.
  • Page 13: Continuous Blower Mode

    R to G-and-Y2 circuits start furnace blower motor BLWM on high-cooling speed. NOTE: Y1 is not located on furnace control, but is found in outdoor unit. The furnace control CPU controls blower motor BLWM speed by sensing only G for low-cooling speed and Y/Y2 for high-cooling speed.
  • Page 14: Defrost Mode

    D. Adjustments 1. Set gas input rate. Furnace gas input rate on rating plate is for installations at altitudes up to 2000 ft. In the U.S.A., input rating for altitudes above 2000 ft must be reduced by 4 percent for each 1000 ft above sea level.
  • Page 15: Set Temperature Rise

    ±2 percent of the furnace input rate. NOTE: Measured gas inputs (high heat and low heat) must be within ±2 percent of that stated on furnace rating plate when installed at sea level or derated per that stated above when installed at higher altitudes.
  • Page 16 TABLE 9—MODEL 331JAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT (TABULATED DATA BASED ON 21,000 BTUH HIGH HEAT/13,500 BTUH LOW HEAT PER BURNER, DERATED 4% FOR EACH 1000 FT ABOVE SEA LEVEL) AVG GAS ALTITUDE 0.58 HEAT VALUE RANGE AT ALTITUDE Orifice (FT)
  • Page 17 TABLE 9—MODEL 331JAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT (TABULATED DATA BASED ON 21,000 BTUH HIGH HEAT/13,500 BTUH LOW HEAT PER BURNER, DERATED 4% FOR EACH 1000 FT ABOVE SEA LEVEL) AVG GAS ALTITUDE 0.58 HEAT VALUE RANGE AT ALTITUDE Orifice (FT)
  • Page 18 TABLE 9—MODEL 331JAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT (TABULATED DATA BASED ON 21,000 BTUH HIGH HEAT/13,500 BTUH LOW HEAT PER BURNER, DERATED 4% FOR EACH 1000 FT ABOVE SEA LEVEL) AVG GAS ALTITUDE 0.58 HEAT VALUE RANGE AT ALTITUDE Orifice (FT)
  • Page 19 The amp reading should be taken after blower motor has started and furnace is operating in low heat. To operate furnace in low heat, first move SW-2 to ON position, THEN connect ammeter wires as shown in Fig.
  • Page 20: Set Thermostat Heat Anticipator

    Disconnect power to furnace and remove vent connector from furnace flue collar. Be sure to allow time for vent connector pipe to cool down before removing. b. Restore power to furnace and set room thermostat above room temperature.
  • Page 21 —21—...
  • Page 22 —22—...
  • Page 23 SERVICE TRAINING Packaged Service Training programs are an excellent way to increase your knowledge of the equipment discussed in this manual, including: • Unit Familiarization • Maintenance • Installation Overview • Operating Sequence A large selection of product, theory, and skills programs is available, using popular video-based formats and materials.
  • Page 24 —24— © 2008 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231 Printed in U.S.A. 331j602 Catalog No. 5333-100...

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