Table of Contents
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Part Number 930-404
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© 1997 GBC Pro-Tech
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No.10
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No.10
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©1994
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GBC Pro-Tech
4151 Anderson Road
De Forest, Wisconsin 53532
Tel: 608-246-8844
Fax: 608-246-8645
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Table of Contents
Related Manuals for GBC ORCA-I
Summary of Contents for GBC ORCA-I
- Page 1 25&$,2SHUDWLRQ 0DQXDO © 1997 GBC Pro-Tech IN G G AR E EN M IS d bu cl ea rs . St ay rd . ro lle C ru in g hi ne m ov m ac fo re ll be...
- Page 2 The information in this publication is provided for reference and is believed to be accurate and complete. GBC Pro-Tech is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication, including, but not limited to, and implied warranty of fitness or merchantability for any particular use.
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Page 3: Table Of Contents
Procedure......................... 3-7 Mounting/Laminating ......................3-7 Setup ..........................3-7 Procedure......................... 3-7 Encapsulation ........................3-8 Setup ..........................3-8 Procedure......................... 3-8 Two-Pass Mount and Laminate (Hot and Cold)..............3-8 © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500... - Page 4 Limited Warranty ......................... 5-1 Exclusions to the Warranty ....................5-1 6HFWLRQ 7HFKQLFDO ,QIRUPDWLRQ Specifications ........................6-1 6HFWLRQ ,QGH[ © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
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Page 5: Safety
In addition, the laminating rolls of the ORCA-I can reach temperatures of over 200°F (100°C). At these temperatures there is a danger of a severe burn if the... - Page 6 HCS, Inc. 800-748 -0241 Reorde r No.600 1-PT Figure 1-1: Using the Emergency Stop Buttons In addition, the ORCA-I is equipped with two Emergency r be r No. 5025-P t po Reorde Emergency Stop Kick Cables located at the lower Inc.
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Page 7: Cleaning
ORCA-I Operation Manual Safety and Warranty Information Despite the safety features built into the ORCA-I Laminator, extreme caution must be used when DANGER operating or servicing the unit. READ THE FOLLOWING WARNINGS AND CAUTIONS Remove power from the laminator before BEFORE ATTEMPTING TO OPERATE OR servicing. - Page 8 You can be crushed or seriously injured. The ORCA-I Laminator is a large and heavy CAUTION piece of equipment. It is necessary to employ LICENSED RIGGERS ONLY to move the If silicone adhesive contacts the upper or machine.
- Page 9 &DXWLRQ:DUQLQJ /DEHO /RFDWLRQV of the slots on the laminator. You can touch dangerous voltage points or short out parts. Posted at various locations on your ORCA-I You can be severely shocked, electrocuted or Laminator are important safety labels. PAY cause a fire.
- Page 10 ©1994 HCS, Inc. 800-748-0241 ©1994 HCS, Inc. 800-748-0241 Reorder No.6001-PT Reorder No.6001-PT Figure 1-3: Locations of Safety Labels © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
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Page 11: Preinstallation Checklist
Installation 6HFWLRQ ,QVWDOODWLRQ CAUTION Before an ORCA-I Laminator can be installed there are a few requirements that must be met. Make Do not locate the laminator where air is certain that each of the requirements listed in the blowing directly on the machine. - Page 12 GBC Pro-Tech suggests that the best approach to the air requirement is to provide a dedicated small compressor for the laminator. A standard light-duty ½...
- Page 13 4' x 6' (~1.22m x 2m) Work Table on Wheels Table Height 8'6-1/2" 37" - 37-1/2" (~2.6m) (~.94 - .95m) 13' (~4m) Figure 2-1: Laminator Space Requirements © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
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Page 14: Unpacking
(see Figure 2-2). © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500... -
Page 15: Setup
Prior to start up of the machine, you must remove The ORCA-I Laminator is a large and heavy the desiccite packs from each cabinet and discard. piece of equipment. It is necessary to employ... -
Page 16: Startup
With the laminator running, step on or kick the Once you have completed the startup checklist you front emergency stop kick cable. The rolls should can safely run a test sample. © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500... - Page 17 Before turning this switch to the DOWN position, ensure that nothing is in the nip area. In addition, the laminating rolls of the ORCA-I can reach temperatures of over 200°F (100°C). At these temperatures there is a danger of a severe burn if the rolls are touched during set-up, operation or servicing.
- Page 18 Figure 3-2: Using the Emergency Stop Kick Cables In addition to the safety features built into the ORCA-I Laminator, extreme caution must be used when operating or servicing the unit. © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
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Page 19: Front Control Panel
8. MAIN ROLL AIR PRESSURE CONTROL - Varies the air pressure fed to the cylinders that The operator controls for the ORCA-I Laminator are drive the top laminating roll down. located on the front and rear of the unit, to the right 9. -
Page 20: Rear Control Panel
Measures and displays the air pressure pushing the pull roll down. 6. CLUTCH PRESSURE ADJUSTMENT - Adjusts the clutch pressure from zero to maximum as the control is turned clockwise. © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500... -
Page 21: Setup
Operation 6HWXS creating a major clean-up project. Setup of the ORCA-I Laminator is quick and Films have a shiny side and a dull side. The dull straightforward when instructions are followed side is the one with the adhesive. The dull side exactly. -
Page 22: Heating
When the preset operating temperature has been reached, the machine is ready to use. Brake 5. The ORCA-I can be used for cold mounting and Adjustment Knob laminating while maintaining the temperature of the main laminating rolls by using the output... -
Page 23: Process Control Charts
This section contains a blank process control chart and diagram for the ORCA-I as well as completed 3. Feed the print/board package through the nip. charts for the basic operations of the laminator. - Page 24 Be sure that the mounting film from the bottom side has the sticky (adhesive) side riding up around the outside of the bottom laminating roll. © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 25 Pull Roll Clutch Pressure (psi / kPa): Pull Roll Up/Down: Pull Roll Pressure (psi / kPa): Pull Roll Shim Dials: Cooling: Special Instructions: __________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 26 Upper Upper Main Roll Pull Roll Output Idlers Lower Pull Lower Roll Brake Main Roll Tension Stationary Idler Paper Unwind Lower Film Unwind Rewind © GBC Pro-Tech 1997 October 3-10 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 27 Pull Roll Clutch Pressure (psi): -- Pull Roll Up/Down: Up Pull Roll Pressure (psi): -- Pull Roll Shim Dials: -- Cooling: -- Special Instructions: __________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ © GBC Pro-Tech 1997 October 3-11 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 28 Tape Front Edge of Print to Board Hot Upper Upper Contact/Release Main Roll Pull Paper Roll Print Lower Pull Lower Roll Main Roll Adhesive Coated Board © GBC Pro-Tech 1997 October 3-12 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
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Page 29: Mounting/Laminating
Pull Roll Up/Down: Up Pull Roll Pressure: -- Pull Roll Shim Dials: -- Cooling: -- See Diagram 3-2a for Webbing Outline Special Instructions: __________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ © GBC Pro-Tech 1997 October 3-13 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500... - Page 30 Tape Front Edge of Print to Board Hot Upper Upper Main Roll Pull Print Roll Adhesive Coated Board Lower Pull Lower Roll Main Roll © GBC Pro-Tech 1997 October 3-14 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 31 Pull Roll Pressure: 80 psi (550 kPa) Pull Roll Shim Dials: 0 Cooling: Optional See Diagram 3-3a for Webbing Outline Special Instructions: __________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ © GBC Pro-Tech 1997 October 3-15 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 32 Main Roll Pull Roll Lower Pull Hot Lower Roll Main Roll Sheet Feed Paper Unwind Roll Feed Alternative Rewind of Lower Finished Film Product Unwind © GBC Pro-Tech 1997 October 3-16 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 33 Pull Roll Pressure: 80 psi (550 kPa) Pull Roll Shim Dials: 0 Cooling: Optional See Diagram 3-4a for Webbing Outline Special Instructions: __________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ © GBC Pro-Tech 1997 October 3-17 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 34 Main Roll Pull Roll Lower Pull Cold Lower Roll Main Roll Sheet Feed Mount Adhesive with Release Liner Rewind of Finished Product Roll Feed Alternative © GBC Pro-Tech 1997 October 3-18 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 35 Pull Roll Pressure: 60 psi (413 kPa) Pull Roll Shim Dials: 3/16 Cooling: Off See Diagram 3-5a for Webbing Outline Special Instructions: __________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ © GBC Pro-Tech 1997 October 3-19 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 36 It Is Going Roll If Hot Tack Leading Through If Cold Use Edge to Board Rolls For Mounting Upper Pull Release Roll Liner Lower Pull Roll © GBC Pro-Tech 1997 October 3-20 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 37 Pull Roll Pressure: 60 psi (413 kPa) Pull Roll Shim Dials: 3/16 Cooling: Off See Diagram 3-6a for Webbing Outline Special Instructions: __________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ © GBC Pro-Tech 1997 October 3-21 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 38 Liner Main Roll Upper Pull Roll Lower Pull Cold Lower Roll Main Roll Sheet Feed Mount Adhesive Rewind of Finished Product Roll Feed Alternative © GBC Pro-Tech 1997 October 3-22 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 39 Pull Roll Pressure: 60 psi (413 kPa) Pull Roll Shim Dials: 3/16 Cooling: Off See Diagram 3-7a for Webbing Outline Special Instructions: __________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ © GBC Pro-Tech 1997 October 3-23 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 40 Through Rolls Raise Main Tack Leading Roll If Hot. Edge to Board If Cold, Use Upper for Mounting. Pull Roll Release Liner Lower Pull Roll © GBC Pro-Tech 1997 October 3-24 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
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Page 41: Procedure
Maintenance and Troubleshooting &OHDQLQJ 6HFWLRQ 0DLQWHQDQFH DQG 7URXEOHVKRRWLQJ Tools required: Performing regular maintenance on the ORCA-I • Adhesive coated board Laminator is critical to the proper operation of the machine. A maintenance schedule and a section of •... - Page 42 Be sure to set the nip for the thickness of the board used. 5. Allow the laminator to cool. © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
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Page 43: Adjusting The Nip
Lock Collar Screw 3/ 16 Shim Dial Figure 4-1: Adjusting the Nip © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500... -
Page 44: Chain Tensioning
3. Loosen the " screw in the upper black lock collar located at the top of the cylinder shaft on Smaller chain tensioning adjustments on the ORCA-I the control side of the laminator. laminator are handled by the automatic and... - Page 45 8. Adjust the secondary chain tensioner (see Figure 5-11) so that there is ¼" to ½" play in the secondary chain. © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 46 These devices are carefully pre-set at the factory and the proper procedures require specialized training and equipment. © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 47 2. Using the grease gun, lubricate each grease fitting (shown in Figure 4-4) with one squirt of high temperature grease. © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 48 Please provide serial number when calling for service. For film and application questions: North America: 1-800-236-8843. Europe: +44 (0) 1844 202 440 or fax: +44 (0) 1844 202 441. © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 49 • Check for insufficient main roll stuttering, jerking, or pressure excessive noise from the drive side of the laminator. Hints: • Increase chain tension, decrease unwind brake tension. © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 50 Maintenance and Troubleshooting ORCA-I Operation Manual Blank page. © GBC Pro-Tech 1997 October 4-10 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 51 DAMAGE OR PERSONAL INJURY (UNLESS the date of delivery to the customer. This warranty PRIMARILY CAUSED BY ITS NEGLIGENCE), is the only warranty made by GBC Pro-Tech and LOSS OF PROFIT OR OTHER INCIDENTAL OR cannot be modified or amended.
- Page 52 Warranty ORCA-I Operation Manual Blank page. © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
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Page 53: Specifications
ORCA-I Operation Manual Technical Information 6HFWLRQ 7HFKQLFDO ,QIRUPDWLRQ 6SHFLILFDWLRQV Table 6-1. ORCA-I Laminator Specifications Characteristic Specifications Dimensions 75" x 37" x 56" (L x D x H) (1.91 x .94 x 1.42 m) Weight Uncrated: 1425 lbs (646 kg) - Page 54 Technical Information ORCA-I Operation Manual Blank page. © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
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Page 55: Setup
Laminating rolls, 6-1 Laminating speeds, 6-1 Weight, 6-1 Laminating material, 6-1 Laminating opening, 6-1 Laminating rolls, 6-1 Technical support Laminating speeds, 6-1 Call 1-800-236-8843, 4-8 Lubrication, 4-1 © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500... - Page 56 ORCA-I Operation Manual Unpacking, 2-4 Vacuum table, 6-1 Crate, 2-4 Upper main roll, 4-3 Upper pull roll, 4-4 Warnings and cautions. See Safety Information Warranty, 5-1 © GBC Pro-Tech 1997 October EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...