GBC 2064-WF Instruction Manual

GBC 2064-WF Instruction Manual

Wide format laminator
Table of Contents

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GBC 2064-WF
Wide Format
Laminator
Instruction Manual
Provided By
http://www.MyBinding.com
http://www.MyBindingBlog.com

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Table of Contents
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Summary of Contents for GBC 2064-WF

  • Page 1 GBC 2064-WF Wide Format Laminator Instruction Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...
  • Page 2: Cover

    GBC 2064 Operation Manual GBC 2064 WF INSTALLATION & OPERATING MANUAL Part Number: 930-143, Rev A. Operating Instructions Istruzioni per l'Uso Bedienungsanleitungen Gebruiksaanwijzing Mode d'Emploi Instrucciones de Operación Part Number: 3600250 © 2006 General Binding Corporation Page 1...
  • Page 3: Legal Disclaimer

    GBC si riserva il diritto di effettuare cambi a questo documento e ai prodotti in esso descritti senza preavviso Tutte le specifiche e le informazioni sui prodotti sono soggette a cambio senza preavviso In questo documento le referenze a informazioni e prodotti protetti da diritti di proprietà...
  • Page 4: Table Of Contents

    GBC 2064 Operation Manual TABLE OF CONTENTS Page Page Description Description Cover Sequence of Operations Legal Disclaimer Table of Contents Operating Instructions Important Safety Instructions Film Loading and Threading Important Safeguards Load a Roll of Film General ,Electric & Service...
  • Page 5: Important Safety Instructions

    OR REPAIR THE LAMINATOR MESSAGE THIS INSTRUCTION MANUAL. THE SYMBOL INDICATES A Disconnect the plug from the receptacle and contact GBC’s POTENTAL PERSONAL SAFETY HAZARD Technical Department or your dealer/distributor when one or TO YOU OR OTHERS. more of the following has occurred.
  • Page 6: Warranty

    GBC or its authorized agents; or if incompatible film was used. GBC warrants to the original purchaser for a period of ninety GBC’s obligation under this limited warranty does not include...
  • Page 7: Pre-Installation

    GBC 2064 WF Requires: • 220V at 60Hz with 40 amps single phase. • Nema 6-50 P 50 A 250 V Receptacle This Machine is supplied with a Nema 6-50 male plug.
  • Page 8: Control Guide

    GBC 2064 Operation Manual FRONT CONTROL GUIDE Figure 1 Figure 1. A. Top Temp: • When pressed, permits increasing or decreasing of the top temperature by turning the MASTER DIAL and is indicated on the control panel display. Range is 32°F- 300°F.
  • Page 9: Lcd Display Read Out

    GBC 2064 Operation Manual LCD READ OUT Figure 2 Figure 2. A. Top Set Temp: • This will display the “Set Temp.” of the Top Main Roller. B. Bottom Set Temp: • This will display the “Set Temp.” of the Bottom Main Roller.
  • Page 10: Features Guide

    GBC 2064 Operation Manual FEATURES/ACCESORIES GUIDE Refer to the following pages for detailed information on the above Features FEATURES/ACCESORIES GUIDE (DETAILED DESCRIPTION) EMERGENCY STOP BUTTONS (Fig. 1– Item A) Two emergency stop buttons are available on the Laminator on the top corners of the Laminator.
  • Page 11: In-Line Slitters

    GBC 2064 Operation Manual FEATURES GUIDE F. In-Line Slitters: (Fig. 4F) The In-Line Slitters allows the operator to slit images as they pass through the Main Rollers and into the Pull rollers. The trimmed waste can then be attached to the Rewinder Tubes and disposed of later.
  • Page 12: Core Chucks

    GBC 2064 Operation Manual N. Core Chucks: (Fig. 7N) Bi-Directional Core Chucks grip the Medias supply tube. Our patented roller core chuck will allow the operator the ability to add or remove film with ease. O. Support Cores: (Fig. 7O)
  • Page 13: Pico Safety Beam

    GBC 2064 Operation Manual S. PICO Safety System: (Fig.10S) The Patented PICO Safety System utilizes 2 fiber optic beams located at the Main Roll Nip as well as the Pull Roll Nip. Once the Optical Eye is blocked, the machine will instantly stop unless the operator is using the Foot Switch.
  • Page 14: Pull Roll Adjustment Handle

    GBC 2064 Operation Manual Nip Pressure Adjustment: The Nip pressure adjustment allows the operator to adjust the downward pressure of the pull rolls and main rolls. X. Pull Roll Lift Handle: (Fig. 13X) Select the setting from the pre-set values and lock latch into the appropriate slot.
  • Page 15: Sequence Of Operations

    GBC 2064 Operation Manual SEQUENCE OF OPERATIONS Diagram #1 GBC U.S &CE 3064WF Effect of Fiber Optics on sequence of operation Modes Situation 1 Situation 2 Situation 3 Machine Run Mode Normal operation Interrupted fiber optic Fiber optic beam cleared + all safety...
  • Page 16: Operating Instructions

    Always change the top and bottom supply rolls at the same time. Near the end of each roll of GBC laminating film is a label stating “Warning-End of Roll”. The appearance of this label on either the top...
  • Page 17: Webbing Thermal Film Using Threading Card

    GBC 2064 Operation Manual Webbing Thermal Film Using Threading Card THERMAL LAM INAT E CAUTION: The laminator rollers will be hot and can burn you. For pressure sensitive film (PSA), refer to the section titled WEBBING: USING FILM THREADING CARD FOR PSA FILM.
  • Page 18: Webbing Psa Film/Mount Adhesive Using Threading Card

    GBC 2064 Operation Manual Webbing PSA Film/Mount Adhesive Using Threading Card The laminator should be cool to the touch before Proceeding. 1. Turn the Power ON /OFF to On 2. Load the rolls of film as illustrated in (Fig. 22).
  • Page 19: Start Laminating

    GBC 2064 Operation Manual Start Laminating 1. At this point you should have your laminator Webbed with the appropriate material for your application. 2. The feed table should be in the normal operating position. 3. Close the main and Pull roll nips. Rollers should be closed.
  • Page 20: Method For Tacking New Film To Existing Film

    GBC 2064 Operation Manual Method for Tacking New Film to Existing Film The following describes a method for loading film whereby the existing film present on the heat rollers may be used in place of the threading card to draw the new film through the laminator. The adhesive of the existing film must be tacky or liquefied.
  • Page 21: To Unweb The Laminator

    GBC 2064 Operation Manual To unweb the laminator Unweb the laminator if you are changing film widths, cleaning the rollers or have finished using the machine for the day. CAUTION: Do not cut yourself 1. Using a slitter, cut (1) the output from the web (Fig.
  • Page 22: Applications

    GBC 2064 Operation Manual APPLICATIONS Tips for Pre Coating Boards MOUNT ADHESIVE 1. Load the laminator as illustrated in (Fig. 30). Remove chill idler. LEADER BOARD TRAILOR BOARD 2. The width of the roll should not exceed the width of the board by more than 1/2 in. (1.3 cm).
  • Page 23: Tips For Creating A Decal

    GBC 2064 Operation Manual Tips for Creating a Decal THERMAL OR PSA FILM 1. Load the laminator as illustrated in Fig. 33. RELEASE LINER FROM PSA FILM 2. The over laminate may be PSA or thermal type. OUTPUT 3. If using thermal type, pay attention to the Poly- in/Poly-out rule.
  • Page 24: Accushield

    GBC 2064 Operation Manual Tips for ACCUSHIELD THERMAL FILM 1. Load the laminator as illustrated in Fig. 36. IMAGE 2. You must have the Separator bar option to OPTIONAL accurately run this material. See your Sales Rep SEPERATOR BAR for ordering the Separator Bar.
  • Page 25: Speed/Temperature Control

    GBC 2064 Operation Manual SPEED / TEMPERATURE CONTROL This is only a general reference guide. Different settings may be suitable as the warm up time, lamination time and materials change. Factors that may affect the speed and temperature parameters; Image length Image width and ink coverage.
  • Page 26: Heat

    GBC 2064 Operation Manual Heat The “READY” indicator may extinguish if the speed is set too fast for the material being laminated. Either lower the speed setting or press STOP ( ) and wait until the “READY” indicator illuminates. Operation of the laminator for more than thirty minutes at a time may necessitate a lower speed setting.
  • Page 27: Maintenance

    GBC offers Cleaning kits as well as Extended Maintenance Agreements Contact your local GBC Service Representative or your dealer/distributor for additional information The only maintenance required by the operator is to periodically clean the heat rollers and schedule semi annual maintenance checks The following procedure will help keep the heat rollers free of adhesive that has been deposited along the edge of the laminating film Proper alignment of the rolls of film reduces the amount of “squeeze out”...
  • Page 28: Trouble Shooting Guide

    SERVICE AGREEMENT GBC’s Equipment Maintenance Agreement will insure the quality performance and long life built into your laminator A service charge for travel time, labor and parts may be incurred for each out of warranty service call GBC’s Equipment Maintenance Agreement...

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