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Agilent Technologies MS120 User Manual
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Agilent Technologies MS120 User Manual

Single stage rotary vane pumps
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MS120 Single Stage
Rotary Vane Pumps
Model:
X3702-64000
Manuale di Istruzioni
Bedienungshandbuch
Notice de Mode D'Emploi
User Manual
87-900-150-01(B)
11/2016

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Summary of Contents for Agilent Technologies MS120

  • Page 1 MS120 Single Stage Rotary Vane Pumps Model: X3702-64000 Manuale di Istruzioni Bedienungshandbuch Notice de Mode D’Emploi User Manual 87-900-150-01(B) 11/2016...
  • Page 2 “Restricted computer software” as proceed beyond a WARNING notice defined in FAR 52.227-19 (June 1987) until the indicated conditions are or any equivalent agency regulation or fully understood and met. 2/198 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B)
  • Page 3 MS120 Single Stage Rotary Vane Pumps MS120 Single Stage Rotary Vane Pumps MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 3/198...
  • Page 4 MS120 Single Stage Rotary Vane Pumps MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 4/198...

  • Page 5: Table Of Contents

    Messa fuori servizio 43 Ritorno per riparazione 44 Inconvenienti e rimedi Smaltimento Gebrauchsanleitung 49 Allgemeine Hinweise Sicherheitsvorschriften 55 Einlagerung, Transport und Bewegung Vorbereitung für die Installation 64 Betrieb Wartung MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 5/198...
  • Page 6 Retour pour une réparation 127 Problèmes et solutions 128 Mise au rebut Instructions for Use 131 General Information 133 Safety rules 136 Storage, transport and handling 139 Preparation for Installation 144 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 6/198...
  • Page 7 Section II Connection to the Electric Supply 175 Starting and Running the Pump 176 Stopping the Pump 177 Safety Rules 177 Warning Notes 178 Caution Notes 180 User Interface 181 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 7/198...
  • Page 8 Contents MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 8/198...

  • Page 9: Istruzioni Per L'uso

    MS120 Single Stage Rotary Vane Pumps User Manual Istruzioni per l’uso Informazioni Generali 11 Simboli usati 13 Prescrizioni di sicurezza Immagazzinamento, trasporto e movimentazione 18 Immagazzinamento 18 Sollevamento 18 Disimballaggio 20 Preparazione per l’installazione 23 Accessori forniti con la pompa...
  • Page 10 Scaricare nuovamente l’olio e procedere con nuova carica olio. Messa fuori servizio Ritorno per riparazione 44 Inconvenienti e rimedi 45 Smaltimento MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 10/198...

  • Page 11: Informazioni Generali

    (Model), numero di serie (Serial), anno di costruzione, riportati sulla targhetta di identificazione. Figura 1 Targhetta di identificazione MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 11/198...
  • Page 12 Istruzioni per l’uso Informazioni Generali Le MS120 Single Stage Rotary Vane Pumps sono delle pompe rotative monostadio a palette, a tenuta in bagno d'olio, azionate da motore elettrico pilotato da inverter. Queste pompe da alto vuoto sono adatte esclusivamente al pompaggio di aria e piccole quantità di vapor d’acqua.

  • Page 13: Simboli Usati

    Sicurezza elettrica vengono toccate le parti calde” Emissione di Pericolo di incendio sostanze nocive Non disperdere Leggere il manuale nell’ambiente d’uso Attacco in Attacco allo scarico aspirazione MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 13/198...

  • Page 14: Prescrizioni Di Sicurezza

    80°C. Adottare idonei mezzi di protezione in modo da evitare scottature da contatto fortuito. È buona norma, prima di effettuare qualsiasi intervento sulla pompa, attendere il suo raffreddamento. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 14/198...
  • Page 15 Il contatto con punti in depressione può essere causa di infortuni. Evitare il contatto con l’attacco aspirazione della pompa durante il funzionamento. Immettere aria nel circuito di aspirazione prima di ogni intervento. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 15/198...
  • Page 16 Al termine ripristinare i dispositivi di sicurezza. AVVERTENZA! SICUREZZA ELETTRICA Nell’equipaggiamento elettrico esistono parti sottoposte a tensione che, al contatto, possono provocare gravi danni a persone e cose. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 16/198...
  • Page 17 Utilizzare estintori a polvere o CO od altri mezzi compatibili con la presenza di equipaggiamenti elettrici ed oli lubrificanti. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 17/198...

  • Page 18: Immagazzinamento, Trasporto E Movimentazione

    Il peso dell’imballo, comprensivo della pompa, è, al massimo, di circa 120 kg, mentre il peso della sola pompa è di 106 kg. Tab. 1 Dimensioni dell’imballo Quota Dimensione 920 mm 610 mm 790 mm MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 18/198...
  • Page 19 Istruzioni per l’uso Immagazzinamento, trasporto e movimentazione Figura 2 Pompa imballata Figura 3 Pompa MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 19/198...

  • Page 20: Disimballaggio

    Si consiglia comunque di mantenerla chiusa fino al momento dell'installazione sul sistema onde evitare eventuale inquinamento da polvere. Rimuovere le reggette che chiudono il cartone sul pallet, quindi rimuovere il cartone. Figura 4 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 20/198...
  • Page 21 Rimuovere le n. 8 viti che chiudono le staffette, quindi rimuovere le n.4 staffette. Figura 5 Sbloccare i freni di arresto delle ruote. Fissare la rampa di discesa con n.1 vite come mostrato nella figura. Figura 6 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 21/198...
  • Page 22 Istruzioni per l’uso Immagazzinamento, trasporto e movimentazione Spingere la pompa posteriormente per farla scivolare giù dal pallet. Figura 7 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 22/198...

  • Page 23: Preparazione Per L'installazione

    La pompa viene fornita pronta all’uso, non vi sono altre parti da assemblare. La pompa è priva di olio, vedere il paragrafo “Sostituzione olio lubrificante” per le istruzioni di carico olio. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 23/198...

  • Page 24: Ubicazione

    Dovrebbe essere inoltre accessibile con idonei mezzi di sollevamento. va protetta da getti o spruzzi d’acqua che potrebbero causare • cortocircuiti elettrici e/o la folgorazione degli operatori vicini alla macchina. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 24/198...
  • Page 25 Istruzioni per l’uso Preparazione per l’installazione Tab. 2 Minima Distanza Quota Dimensione 150 mm 200 mm 150 mm 1500 mm Figura 9 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 25/198...

  • Page 26: Collegamento Alla Macchina Utilizzatrice

    È importante che tutte le tubazioni ed i vari giunti siano a tenuta. Tubazioni molto lunghe o di diametro piccolo diminuiscono le prestazioni della pompa. Questo simbolo identifica l’attacco in aspirazione. NOTA MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 26/198...

  • Page 27: Convogliamento Aria Di Scarico

    Questa tubazione deve essere discendente per evitare il rientro di condensa nel serbatoio della pompa. L’aria di scarico può raggiungere temperature elevate. Non usare tubazioni metalliche che possono creare scottature da contatto. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 27/198...

  • Page 28: Collegamento Elettrico

    Assicurarsi che l’interruttore di accensione sia su 0 onde evitare partenze indesiderate. Eseguire l’allacciamento elettrico inserendo lo spinotto del cavo di alimentazione nella presa della pompa e bloccandolo con la molla in dotazione (vedi figura seguente). MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 28/198...
  • Page 29 Istruzioni per l’uso Preparazione per l’installazione Figura 11 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 29/198...

  • Page 30: Uso

    12 e 35°C. Impiego proibito AVVERTENZA! È proibito aspirare attraverso la pompa: liquidi o sostanze solide gas e vapori pericolosi, esplosivi o aggressivi ossigeno puro o miscele d’aria arricchita di ossigeno. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 30/198...

  • Page 31: Protezioni

    Nei casi di impiego in cui l’arresto o un guasto della pompa per vuoto possa causare danni a persone o cose, devono essere previste delle misure di sicurezza nell’impianto. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 31/198...

  • Page 32: Tabella Limiti Operativi

    ATTENZIONE! poichè la pompa viene fornita scarica. Per maggiori informazioni relative al rifornimento di olio e per la scelta del lubrificante idoneo, fare riferimento al paragrafo “Sostituzione olio lubrificante”. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 32/198...

  • Page 33: Consigli Per L'utilizzo

    Con temperature ambiente inferiori a 18 °C è bene riscaldare per 15 minuti la pompa facendola funzionare a pressione limite (aspirazione chiusa, senza carico). Durante questa fase la pompa potrebbe non raggiungere i limiti di pressione dichiarati. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 33/198...

  • Page 34: Zavorratore (Gas-Ballast)

    È consigliabile non superare i 5 avviamenti/ora. Zavorratore (Gas-ballast) La pompa MS120 è dotata di Zavorratore (Gas Ballast) e di una valvola manuale che permette il suo inserimento (I) o l’esclusione(O). La pressione limite della pompa varia in funzione di questa scelta.

  • Page 35: Manutenzione

    Nel caso si debba procedere ad operazioni di manutenzione della pompa al termine di un periodo di esercizio, è necessario lasciarla raffreddare, poichè la temperatura esterna può superare gli 80 °C. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 35/198...
  • Page 36 Revisione pompa. Servizio Assistenza * Eseguire il primo cambio d’olio dopo 1000 ore di funzionamento, se non si riscontrano inquinanti nell’olio si potranno effettuare i successivi cambi dopo 7000 ore. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 36/198...

  • Page 37: Sostituzione Olio Lubrificante

    (G) solo dopo aver posizionato sotto il serbatoio un contenitore adatto (per forma e dimensioni) a raccogliere tutto l’olio della pompa (vedere Figura 15. Figura 14 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 37/198...
  • Page 38 Eseguire il riempimento come segue (con riferimento alla Figura 16): Innestare il tubo scarico olio(A1) sul raccordo carico olio (A2), avvitarli sul foro di carico olio (E), posizionare l’imbuto in dotazione (A3), MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 38/198...

  • Page 39: Sostituzione Elementi Disoleatori

    14 “E”). Se è presente il manometro, verificare l’intasamento della cartuccia a pompa calda. Per la sostituzione dell’elemento disoleatore, in riferimento a Figura 17, procedere come segue; rimuovere il coperchio del cover (pos.C1) svitando le relative viti (C2), MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 39/198...
  • Page 40 (pos. B4) e i relativi O.R. (pos. B5), rimontare il coperchio di scarico (pos. B1), se necessario sostituire la guarnizione (pos. B3), rimontare il coperchio del cover (pos.C1). Figura 17 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 40/198...

  • Page 41: Manutenzione Ordinaria

    Usare solo ricambi originali. Per l’ordinazione riportare il Part Number indicato. Tab. 5 Ricambi per revisione della pompa Part Number Descrizione X3702-68202 MS 120 Major Maintenance Kit MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 41/198...

  • Page 42: Accessori Ordinabili

    MS 120 Remote I/O Adapter Cable Come ordinare i ricambi Per ordinare i ricambi indicare sempre il modello della pompa (model), numero di matricola (serial), anno di costruzione, Part Number, descrizione e quantità richiesta. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 42/198...

  • Page 43: Lubrificanti

    Per la messa fuori servizio togliere l’olio dalla pompa prima della sua movimentazione. Se l’olio appare inquinato eseguire un lavaggio con olio nuovo (vedi “Sostituzione olio lubrificante”). Svuotare il serbatoio dell’olio, tappare l’aspirazione e lo scarico della pompa e immagazzinare. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 43/198...

  • Page 44: Ritorno Per Riparazione

    Certification" allegata al presente manuale di istruzioni. Copia della stessa deve essere inserita nell'imballo della pompa prima della spedizione. Qualora una pompa dovesse essere rottamata, procedere alla sua eliminazione nel rispetto delle normative nazionali specifiche. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 44/198...

  • Page 45: Inconvenienti E Rimedi

    Sistema di recupero olio inefficiente Revisione macchina presso Servizio Assistenza Elemento disoleatore intasato Sostituire elemento Intervento protezione disoleatore motore Mancanza di lubrificazione Ripristinare livello olio MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 45/198...
  • Page 46 (vedere paragrafo Tabella La pompa non parte limiti operativi) Pompa in remoto senza comando START Collegare il pin 7 al pin 9 su J1 - connettore I/O MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 46/198...

  • Page 47: Smaltimento

    Per maggiori informazioni riferirsi a: http://www.agilent.com/environment/product/index.shtml MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 47/198...
  • Page 48 Istruzioni per l’uso Smaltimento MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 48/198...

  • Page 49: Gebrauchsanleitung

    MS120 Single Stage Rotary Vane Pumps User Manual Gebrauchsanleitung Allgemeine Hinweise 51 Verwendete Symbole Sicherheitsvorschriften Einlagerung, Transport und Bewegung Einlagerung Anheben Auspacken Vorbereitung für die Installation 64 Mitgeliefertes Zubehör 64 Zusammenbau Lage Anschluss an die Maschine 67 Umleitung der Abgasluft Elektrische Anschlüsse 69...
  • Page 50 Ersetzung des Schmieröls Ersetzung der Ölreinigungselemente 81 Routinewartung Revision der Pumpe Bestellbares Zubehör So bestellen Sie Ersatzteile 84 Schmiermittel Stilllegung Rücksendung zur Reparatur Fehler und ihre Behebung 87 Entsorgung MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 50/198...

  • Page 51: Allgemeine Hinweise

    Unklarheiten oder wenn festgestellt wird, dass bestimmte Informationen in diesem Handbuch fehlen, wenden Sie sich bitte an unseren Kundendienst. Nennen Sie dabei immer Modell, Seriennummer und Baujahr. Sie finden diese Angaben auf dem Typenschild. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 51/198...
  • Page 52 Gebrauchsanleitung Allgemeine Hinweise Abbildung 1 Typenschild Die Pumpe Modell MS120 Single Stage Rotary Vane Pump ist eine Einstadium-Rotationsflügelpumpe im Ölbad, die von einem Elektromotor inverter angetrieben. Die Pumpe Modell MS120 Single Stage Rotary Vane Pump ist eine Einstadium-Rotationsflügelpumpe im Ölbad, die von einem durch einen Inverter gesteuerten Elektromotor angetrieben wird.
  • Page 53 Durchfüh-rung das Risiko von Personenschäden bergen. Diese Warnung weist auf Arbeitsschritte hin, die das Risiko von Schäden am VORSICHT! Gerät bergen. Die Hinweise enthalten wichtige Informationen, die aus dem Text HINWEIS hervorgehoben werden. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 53/198...

  • Page 54: Verwendete Symbole

    Elektrische Verbrennungen beim Sicherheit Berühren der heißen Teile” Emission von schädlichen Brandgefahr Substanzen Nicht in die Umwelt Betriebshandbuch gelangen lassen lesen Anschluss an die Anschluss an den Ansaugung Ausgang MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 54/198...

  • Page 55: Sicherheitsvorschriften

    Temperatur über 80 °C betragen kann. Schützen Sie sich angemessen, um Verbrennungen durch versehentlichen Kontakt zu vermeiden. Es ist üblich, vor allen Eingriffen an der Pumpe abzuwarten, bis diese sich abgekühlt hat. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 55/198...
  • Page 56 Der Kontkt mit Unterdruck kann Ursache von Unfällen sein. Vermeiden Sie den Kontakt mit der Ansaugöffnung, während die Pumpe läuft. Leiten Sie vor jedem Eingriff Luft in den Ansaugkreislauf. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 56/198...
  • Page 57 Aktivieren Sie die Sicherheitsvorrichtungen nach dem Ende der Wartungsarbeiten wieder. WARNUNG! ELEKTRISCHE SICHERHEIT Einige Teile der Elektrik stehen unter Strom. Bei Kontakt kann es zu schweren Sach- und Personenschäden kommen. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 57/198...
  • Page 58 Überhitzung und Brand. Verwenden Sie im Brandfall kein Wasser zum Löchen. Nehmen Sie Feuerlöscher mit Pulver oder CO oder andere Löschmittel, die mit elektrischen Komponenten oder mit Schmieröl verträglich sind. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 58/198...

  • Page 59: Einlagerung, Transport Und Bewegung

    Das Gewicht der Verpackung mit Pumpe beträgt maximal etwa 120 kg, das Gewicht der Pumpe allein 106 kg. Tab. 1 Abmessungen der Verpackung Wert Abmessung 920 mm 610 mm 790 mm MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 59/198...
  • Page 60 Gebrauchsanleitung Einlagerung, Transport und Bewegung Abbildung 2 Verpackte Pumpe Abbildung 3 Pumpe MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 60/198...

  • Page 61: Auspacken

    Verpackung zu lassen, bis sie im System installiert wird, um eine Verschmutzung durch Staub zu verhindern. Entfernen Sie die Riemen, die den Karton auf der Palette halten. Entfernen Sie dann den Karton. Abbildung 4 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 61/198...
  • Page 62 Entfernung der 8 Schrauben, die die Bügel halten, dann Entfernung der 4 Bügel. Abbildung 5 Entblocken der Radbremsen. Befestigung der Abfahrtrampe mit einer Schraube, wie in der Abbildung gezeigt. Abbildung 6 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 62/198...
  • Page 63 Gebrauchsanleitung Einlagerung, Transport und Bewegung Pumpe rückwärts schieben, damit sie von der Palette rollt. Abbildung 7 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 63/198...

  • Page 64: Vorbereitung Für Die Installation

    Die Pumpe wird betriebsbereit geliefert. Weitere Komponenten müssen nicht angebaut werden. Die Pumpe wird ohne Öl geliefert. Sehen Sie im Absatz “Ersetzung des Schmieröls” nach, dort finden Sie die Instruktionen zum Einfüllen des Öls. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 64/198...

  • Page 65: Lage

    Hebevorrichtungen befestigt werden können. muss vor Wasserstrahlen und Spritzern geschützt werden, die zu • Kurzschlüssen und Stromschlägen führen können, durch die in der Nähe befindliches Personal verletzt werden kann. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 65/198...
  • Page 66 Gebrauchsanleitung Vorbereitung für die Installation Tab. 2 Mindestabstand Wert Abmessung 150 mm 200 mm 150 mm 1500 mm Abbildung 9 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 66/198...

  • Page 67: Anschluss An Die Maschine

    Verbindungsstück. Alle Leitungen und Verbindungen müssen unbedingt dicht sein. Lange Leitungen oder solche mit geringem Querschnitt verringern die Leistungsfähigkeit der Pumpe. Dieses Symbol steht für die Ansaugöffnung. HINWEIS MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 67/198...

  • Page 68: Umleitung Der Abgasluft

    Leitungen aus feuerhemmendem Mittel. WARNUNG! Diese Leitung muss ein Gefälle haben, damit kein Kondenswasser in den Tank der Pumpe gelangt. Verwenden Sie nicht Metall-Rohrleitungen, die bei Kontakt Verbrennungen verursachen können. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 68/198...

  • Page 69: Elektrische Anschlüsse

    Vergewissern Sie sich, dass der Hauptschalter auf 0 steht, um eine unerwünschte Einschaltung auszuschließen. Schließen Sie die Elektrik an, indem Sie den Stecker des Versorgungskabels an die Pumpe anschließen und mit der zugehörigen Feder blockieren (siehe Abbildung unten). MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 69/198...
  • Page 70 Gebrauchsanleitung Vorbereitung für die Installation Abbildung 11 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 70/198...

  • Page 71: Betrieb

    Verbotene Verwendung WARNUNG! Die Ansaugung folgender Substanzen mit der Pumpe ist verboten: Flüssigkeiten oder Festkörper gefährliche, explosive oder aggressive Gase und Dämpfe reiner Sauerstoff oder mit Sauerstoff angereicherte Luftmischungen. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 71/198...

  • Page 72: Schutz

    Explosionsgefahr herrscht. Schutz WARNUNG! Bei Verwendungen, bei denen ein Defekt oder ein Schaden an der Vakuumpumpe zu Personen- oder Sachschäden führen könnte, müssen an der Anlage besondere Sicherheitsvorkehrungen getroffen werden. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 72/198...

  • Page 73: Tabelle Mit Betriebs-Grenzwerten

    Bevor Sie die Pumpe starten, muss Schmieröl eingefüllt werden, da die Pumpe VORSICHT! leer geliefert wird. Für weitere Informationen zum Nachfüllen des Öls und zur Auswahl des geeigneten Schmiermittels schauen Sie im Abschnitt “Ersetzung des Schmieröls” nach. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 73/198...

  • Page 74: Tipps Für Den Betrieb

    15 Minuten lang auf Temperatur gebracht werden, indem man sie mit Druck am Grenzwert (Ansaugung geschlossen, keine Last) laufen lässt. Während dieser Phase kann es sein, dass die Pumpe nicht die angegebenen Grenzwerte für den Druck erreicht. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 74/198...

  • Page 75: Gas-Ballast

    Es wird geraten, fünf Einschaltungen pro Stunde nicht zu überschreiten. Gas-ballast Die Pumpe MS120 ist mit einem Gas-Ballast und mit einem manuellen Ventil ausgestattet, das ihre Einschaltung (I) und Abschaltung (0) erlaubt. Der Grenzwert für den Druck der Pumpe variiert je nach dieser Einstellung.

  • Page 76: Wartung

    über profunde Kenntnisse der Vorschriften zur Unfallverhütung verfügen. Neben den unten wiedergegebenen Vorschriften sollten Sie auch im Abschnitt “Sicherheitsvorschriften” nachschlagen. WARNUNG! Vor jedem Eingriff sollten Sie Luft in den Ansaugungskreislauf einleiten. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 76/198...
  • Page 77 In diesen Fällen kann nur die Erfahrung sagen, welche Intervalle für die Wartungseingriffe richtig sind. Das Altöl und die ausgebauten Teile gelten als Sondermüll und sind nach den im jeweiligen Land geltenden Vorschriften zu behandeln. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 77/198...

  • Page 78: Ersetzung Des Schmieröls

    Ölwechsel dann jeweils nach 7000 Stunden durchgeführt werden. Ersetzung des Schmieröls Beim Ölwechsel sollte die Pumpe noch ein wenig warm sein. WARNUNG! Verwenden Sie Handschuhe zum Schutz vor Verbrennungen. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 78/198...
  • Page 79 Pumpe bei maximalem Vakuum etwa 30 Sekunden lang laufen, so dass auch der Schmierkreislauf sich von Ölrückständen leeren kann. Nehmen Sie dann wieder die Stöpsel ab und lassen Sie das restliche Öl ablaufen. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 79/198...
  • Page 80 Setzen Sie den Schlauch zum Ablassen des Öls (A1) auf den Anschluss zum Einfüllen des Öls (A2), Schrauben Sie ihn auf der Öffnung (E) fest, Setzen Sie den mitgelieferten Trichter auf (A3), Füllen Sie auf (siehe “Inbetriebnahme” und “Schmiermittel”). MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 80/198...

  • Page 81: Ersetzung Der Ölreinigungselemente

    (Abbildung 17); Nehmen Sie die Abdeckung (C1) ab, indem Sie die zugehörigen Schrauben (C2) herausdrehen, Nehmen Sie den Deckel des Tanks (B1) ab, indem Sie die entsprechenden Schrauben herausdrehen (B2), MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 81/198...
  • Page 82 Ziehen Sie das Ölreinigungselement (B4) heraus und ersetzen Sie die O-Ringe (B5), Setzen Sie den Deckel wieder auf den Ausgang (B1), Ersetzen Sie wenn nötig die Dichtung (B3), Setzen Sie die Abdeckung wieder auf (C1). Abbildung 17 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 82/198...

  • Page 83: Routinewartung

    (Lagerhülse der Pumpe, Flügel und Dichtungen). Verwenden Sie nur Original-Ersatzteile. Bei der Bestellung geben Sie bitte die Ersatzteilnummer an. Tab. 5 Ersatzteile für die Revision der Pumpe Ersatzteilnummer Beschreibung X3702-68202 MS 120 Major Maintenance Kit MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 83/198...

  • Page 84: Bestellbares Zubehör

    So bestellen Sie Ersatzteile Bei der Bestellung von Ersatzteilen geben Sie immer das Modell der Pumpe an, ferner die Seriennummer, das Baujahr, die Ersatzteilnummer, die Beschreibung und die gewünschte Menge. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 84/198...

  • Page 85: Schmiermittel

    Pumpe bewegt wird. Wenn das Öl veschmutzt erscheint, führen Sie eine Reinigung mit neuem Öl durch (siehe “Ersetzung des Schmieröls”). Leeren Sie den Tank, schließen Sie Ansaugung und Ausgang der Pumpe und lagern Sie diese ein. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 85/198...

  • Page 86: Rücksendung Zur Reparatur

    Handbuchs) an das Vertriebsbüro vor Ort geschickt werden. Eine Kopie des Datenblattes muss der eingeschickten Pumpe beigelegt werden. Wenn eine Pumpe verschrottet werden muss, richten Sie sich dabei nach den vor Ort geltenden Vorschriften. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 86/198...

  • Page 87: Fehler Und Ihre Behebung

    Ölaustritt an den Verschlüssen zum Einfüllen Prüfung der Befestigungen / Ölaustritt und Ablassen des Öls und am Ersetzung der Dichtungen Kontrollfenster für den Ölpegel Schaden am Ölrückgewinnungssystem Revision der Maschine durch Kundendienst MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 87/198...
  • Page 88 Netz mit geeigneter Spannung an (siehe “Tabelle mit Betriebs-Grenzwerten” Pumpe startet nicht für den Betrieb) Pumpe im Fernsteuerungsbetrieb ohne Pin 7 und Pin 9 auf J1 START-Befehl verbinden – Verbinder I/O MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 88/198...

  • Page 89: Entsorgung

    Der Endabnehmer sollte daher den Lieferanten des Geräts - d.h. die Muttergesellschaft oder den Wiederverkäufer - kontaktieren, um den Entsorgungsprozess zu starten, nachdem er die Verkaufsbedingungen geprüft hat. Für weitere Informationen: http://www.agilent.com/environment/product/index.shtml MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 89/198...
  • Page 90 Gebrauchsanleitung Entsorgung MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 90/198...

  • Page 91: Mode D'emploi

    MS120 Single Stage Rotary Vane Pumps User Manual Mode d’emploi Indications générales 93 Symboles utilisés 95 Prescriptions de sécurité Stockage, transport et manutention 100 Stockage Levage Déballage Préparation pour l'installation 105 Accessoires fournis avec la pompe 105 Assemblage 105 Positionnement Raccordement à...
  • Page 92 Révision pompe Accessoires à commander 125 Comment commander les pièces de rechange 125 Lubrifiants Mise hors service 126 Retour pour une réparation 127 Problèmes et solutions 128 Mise au rebut MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 92/198...

  • Page 93: Indications Générales

    (Model), le numéro de série (Serial), l'année de construction indiqués sur la plaque d'identification. Figure 1 Plaques d'identifications MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 93/198...
  • Page 94 Mode d’emploi Indications générales Les MS120 Single Stage Rotary Vane Pumps sont des pompes rotatives à simple étage à palettes, étanches à bain d'huile, actionnées par un moteur électrique commandé par inverter. Ces pompes à vide poussé sont exclusivement indiquées pour le pompage de l'air et de petites quantités de vapeur d'eau.

  • Page 95: Symboles Utilisés

    Sécurité électrique avec les parties chaudes” Émission de Danger d'incendie substances nocives Ne pas déverser dans Lire le manuel l'environnement d'utilisation Raccord d'aspiration Raccord d'évacuation MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 95/198...

  • Page 96: Prescriptions De Sécurité

    80°C. Adopter des moyens de protection appropriés pour éviter les brûlures dues à un contact fortuit. On recommande d'attendre le refroidissement de la pompe avant toute intervention sur cette dernière. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 96/198...
  • Page 97 Le contact avec des points en dépression peut provoquer des accidents. Éviter le contact avec le raccord d'aspiration de la pompe durant le fonctionnement. Injecter de l'air dans le circuit d'aspiration avant toute intervention. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 97/198...
  • Page 98 Rétablir les dispositifs de sécurité au terme de l'opération. AVERTISSEMENT! SÉCURITÉ ÉLECTRIQUE L'équipement électrique comprend des pièces sous tension qui, en cas de contact, peuvent provoquer des dommages corporels et matériels graves. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 98/198...
  • Page 99 éteindre les flammes avec de l'eau en cas d'incendie. Utiliser des extincteurs à la poudre ou au CO ou d'autres moyens compatibles avec la présence d'équipements électriques et d'huiles lubrifiantes. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 99/198...

  • Page 100: Stockage, Transport Et Manutention

    Le poids de l'emballage, comprenant la pompe, atteint un maximum de 120 kg, tandis que le poids de la pompe seule et de 106 kg. Tab. 1 Dimensions de l'emballage Cote Dimension 920 mm 610 mm 790 mm MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 100/198...
  • Page 101 Mode d’emploi Stockage, transport et manutention Figure 2 Pompe emballée Figure 3 Pompe MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 101/198...

  • Page 102: Déballage

    éviter toute contamination éventuelle due à de la poussière. Enlever les feuillards qui ferment le carton sur la palette puis enlever le carton. Figure 4 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 102/198...
  • Page 103 Extraire les 8 vis qui ferment les étriers, puis enlever ces derniers. Figure 5 Débloquer les freins d'arrêt des roues. Fixer la rampe de descente avec 1 vis d'après la figure. Figure 6 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 103/198...
  • Page 104 Mode d’emploi Stockage, transport et manutention Pousser la pompe par l'arrière pour la faire glisser et la descendre de la palette. Figure 7 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 104/198...

  • Page 105: Préparation Pour L'installation

    La pompe est fournie prête à l'emploi, sans aucune partie à assembler. La pompe est sans huile, voir le paragraphe “Remplacement de l'huile lubrifiante” pour les instructions du remplissage en huile. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 105/198...

  • Page 106: Positionnement

    être protégée contre les jets ou les éclaboussures d'eau qui • risquent de provoquer des courts-circuits électriques et / ou l'électrocution des opérateurs à proximité de la machine. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 106/198...
  • Page 107 Mode d’emploi Préparation pour l'installation Tab. 2 Distance minimale Cote Dimension 150 mm 200 mm 150 mm 1500 mm Figure 9 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 107/198...

  • Page 108: Raccordement À La Machine Utilisatrice

    Il est important que toutes les conduites et les différents joints soient étanches. Des conduites très longues ou de petit diamètre réduisent les performances de la pompe. Ce symbole identifie le raccord d'aspiration. NOTE MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 108/198...

  • Page 109: Acheminement De L'air D'extraction

    Pour des longueurs supérieures, augmenter le diamètre du tube. Le poids des conduites ne doit pas peser sur la pompe. Utiliser des raccords ou des tuyaux flexibles pour réaliser le segment final matériel ignifuge. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 109/198...

  • Page 110: Raccordement Électrique

    Raccordement électrique Vérifier la tension et la fréquence de réseau avec les données indiquées sur la plaque de la pompe. S'assurer que le circuit de mise à la terre fonctionne. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 110/198...
  • Page 111 Réaliser le raccordement électrique en introduisant la broche du câble d'alimentation dans la prise de la pompe et en la bloquant avec le ressort fourni (voir la figure suivante). Figure 11 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 111/198...

  • Page 112: Utilisation

    Il est interdit d'aspirer avec la pompe: des liquides ou des substances solides des gaz et des vapeurs dangereux, explosifs ou agressifs de l'oxygène pur ou des mélanges d'air enrichi d'oxygène. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 112/198...

  • Page 113: Protections

    Il est interdit d'utiliser la pompe dans des milieux potentiellement explosifs. Protections AVERTISSEMENT! Prévoir des mesures de sécurité sur l'installation lorsque l'arrêt ou une défaillance de la pompe à vide risquent de causer des dommages corporels et matériels. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 113/198...

  • Page 114: Tableau Des Limites Opératoires

    ATTENTION! faire le plein en huile. Pour de plus amples informations relatives à l'approvisionnement en huile et au choix du lubrifiant approprié, voir le paragraphe “Remplacement de l'huile lubrifiante”. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 114/198...

  • Page 115: Conseils D'utilisation

    15 minutes en la faisant tourner à la pression limite (aspiration fermée, sans charge). Au cours de cette phase, la pompe pourrait ne pas atteindre les limites de pression déclarées. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 115/198...

  • Page 116: Dispositif De Lest (Gas-Ballast)

    La pompe n'a pas été conçue pour fonctionner à la pression atmosphérique. On conseille de ne pas dépasser 5 démarrages/heure. Dispositif de lest (Gas-ballast) La pompe MS120 est équipée d'un dispositif de lest (Gas Ballast) et d'une vanne manuelle qui permet son activation (I) ou son exclusion (O).

  • Page 117: Aspiration De Vapeur D'eau

     machine; le dispositif de lest permettra d'éliminer les condensations de l'huile lubrifiante. Pour la procédure d'activation ou d'exclusion du dispositif de l'Est, consulter l'appendice “Technical Information”. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 117/198...

  • Page 118: Entretien

    état de marche. Des interventions d'entretien plus fréquentes peuvent être nécessaires selon le type d'utilisation (aspiration de vapeurs condensables ou de substances polluantes). MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 118/198...

  • Page 119: Remplacement De L'huile Lubrifiante

    Pour un remplacement correct de l'huile, on conseille d'effectuer cette opération lorsque la pompe est encore légèrement chaude. AVERTISSEMENT! Utiliser des gants de protection pour éviter de se brûler. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 119/198...
  • Page 120 “G”) et faire tourner la pompe au vide maximum pendant environ 30 secondes de manière à éliminer également du circuit de lubrification les résidus d'huile usée, puis enlever les bouchons et vidanger l'huile restante. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 120/198...
  • Page 121 Embrayer le tube de vidange de l'huile (A1) sur le raccord du remplissage en huile (A2), les visser sur l'orifice de remplissage (E), positionner l'entonnoir fourni (A3), puis procéder au nouveau remplissage (voir “Mise en service” et “Lubrifiants”). MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 121/198...

  • Page 122: Remplacement Des Éléments Déshuileurs

    (rep.C1) en desserrant les vis correspondantes (C2), enlever le couvercle du réservoir (rep. B1) en desserrant les vis correspondantes (rep. B2), MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 122/198...
  • Page 123 (rep. B4) et les joints toriques correspondants (rep. B5), remonter le couvercle de vidange (rep. B1), au besoin, remplacer le joint (rep. B3), remonter le couvercle du cover (rep. C1). Figure 17 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 123/198...

  • Page 124: Entretien De Routine

    Au moment de la commande, indiquer le Part Number fourni. Tab. 5 Pièces de rechange pour la révision de la pompe Part Number Description X3702-68202 MS 120 Major Maintenance Kit MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 124/198...

  • Page 125: Accessoires À Commander

    Pour commander les pièces de rechange, toujours indiquer le modèle de la pompe (model), le numéro de série (serial), l'année de construction, le Part Number, la description et la quantité nécessaire. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 125/198...

  • Page 126: Lubrifiants

    Si l'huile est contaminée, procéder à un lavage avec de l'huile neuve (voir “Remplacement de l'huile lubrifiante”). Vider le réservoir d'huile, boucher l'aspiration et vider la pompe avant le stockage. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 126/198...

  • Page 127: Retour Pour Une Réparation

    être insérée dans l'emballage de la pompe avant l'expédition. S'il faut ettre une pompe au rebut, procéder à son élimination dans le respect des réglementations nationales spécifiques. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 127/198...

  • Page 128: Problèmes Et Solutions

    Révision de la machine de la part du Service d'Assistance Élément déshuileur engorgé Remplacer l'élément Intervention de la déshuileur protection du moteur Manque de lubrification Rétablir le niveau d'huile MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 128/198...
  • Page 129 (voir paragraphe “Tableau des La pompe ne démarre limites opératoires”) Pompe à distance sans commande START Raccorder la broche 7 à la broche 9 sur J1 - connecteur MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 129/198...

  • Page 130: Mise Au Rebut

    œuvre le processus de collecte et mise au rebut. Pour plus d’informations, rendez-vous à l’adresse: http://www.agilent.com/environment/product/index.shtml MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 130/198...

  • Page 131: Instructions For Use

    MS120 Single Stage Rotary Vane Pumps User Manual Instructions for Use General Information Symbols used 135 Safety rules Storage, transport and handling 139 Storage Lifting Unpacking Preparation for Installation 144 Accessories supplied with the pump 144 Assembly Location Connection to the machine 146...
  • Page 132 Ordinary maintenance Errore. Il segnalibro non è definito. Pump overhaul 161 Accessories can be ordered 162 How to order spare parts Lubricants Decommissioning 163 Return for repair 163 Troubleshooting 164 Disposal MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 132/198...

  • Page 133: General Information

    Service Department, always providing: model (Model), serial number (Serial), year of manufacture, stated on the pump name plate. Figure 1 Plate MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 133/198...
  • Page 134 Instructions for Use General Information The MS120 Single Stage Rotary Vane Pumps are single-stage, rotary vane pumps oil sealed, driven by an electric motor controlled by an inverter. These high vacuum pumps are suitable for pumping air and small quantity of water vapour only. Pumping of other types of gas or vapours must be declared in advance to Agilent Technologies that will give the conformity to the specific use.

  • Page 135: Symbols Used

    Hot surfaces “Danger of burns if hot parts Electric safety are touched” Harmful substances Fire hazard emissions Do not dispose into Read the operating the environment instructions Inlet port Exhaust port MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 135/198...

  • Page 136: Safety Rules

    In case that any air containing dangerous substances must be pumped down (for example, biological or microbiological agents), make sure to adopt filtering systems before introducing air in the work environment. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 136/198...
  • Page 137 Always disconnect the power supply to the pump before starting maintenance work. Place a special warning signs over the power supply breaker switch: MACHINE UNDERGOING MAINTENANCE - DO NOT POWER ON. When finished, remove the safety warning. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 137/198...
  • Page 138 In case of a fire do not use water to extinguish but use a powder CO extinguisher or other means compatible with the electrical equipment and lubricating oil. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 138/198...

  • Page 139: Storage, Transport And Handling

    Total weight of the pack, including the pump, is max. 120 kg. Weight of the pump only is 106 kg. Tab. 1 Packing size Quota Dimension 920 mm 610 mm 790 mm MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 139/198...
  • Page 140 Instructions for Use Storage, transport and handling Figure 2 Pump packaged Figure 3 Pump only MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 140/198...

  • Page 141: Unpacking

    Remove the strips that close the carton box on the pallet. Remove the carton box. Figure 4 Remove 8 screws which close the clamps and then remoive 4 clamps. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 141/198...
  • Page 142 Instructions for Use Storage, transport and handling Figure 5 Unlock the brakes of the wheels. Fasten the drop ramp with one screw as shown in the following figure. Figure 6 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 142/198...
  • Page 143 Instructions for Use Storage, transport and handling Push the pump behind to let it slide down from the pallet. Figure 7 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 143/198...

  • Page 144: Preparation For Installation

    The pump is supplied ready for use, there are not other parts to be assembled. Pump is without oil, see paragraph “Oil change” for the instructions on how to fill in the oil. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 144/198...

  • Page 145: Location

    It should be accessible to suitable lifting equipment. it must be protected jets or sprays of water which could cause • electrical shorts and / or to the electrocution of operators near to the machine. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 145/198...

  • Page 146: Connection To The Machine

    Connection to the machine The connection to the chamber to be pumped down must be carried out by means of pipes of the same diameter as the inlet port. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 146/198...

  • Page 147: Discharge Air Pipe Line Installation

    Use pipes with the same diameter as the tank discharge port with a maximum length of 15 m. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 147/198...

  • Page 148: Electrical Connection

    NOTE Electrical connection Check the main voltage and frequency in use to correspond to the data stamped on the pump name plate. Make sure the grounding is correctly done. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 148/198...
  • Page 149 Perform the electrical connection by inserting the plug of the power cord into the outlet of the pump and block it with the supplied spring (see following figure). Figure 11 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 149/198...

  • Page 150: Use

    12° and 35 °C. Forbidden use WARNING! The pump must not handle: liquids or solid substances dangerous, explosive or aggressive gases and vapours pure oxygen or air mixtures enriched with oxygen. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 150/198...

  • Page 151: Protections

    It is forbidden to install the pump in a potentially explosive environment. Protections WARNING! In case of applications where the pump stop or failure can cause damages to people or things, safety measures for the system must be adopted. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 151/198...

  • Page 152: Operating Limits Table

    Before starting the pump, fill up with lubricating oil as the pump is delivered CAUTION! empty. Further information for the oil refurbishment and the choice of the suitable oil, refer to paragraph “Oil change”. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 152/198...

  • Page 153: Tips For Using

    (Inlet port closed, without load) for about 15 minutes.. During this period the pump may not reach the stated pressure limits. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 153/198...

  • Page 154: Gas-Ballast

    The limit pressure of the pump depends on this selection. For a correct use, please refer to paragraph “Water vapour suction”. ≤ =0,2 mbar ≤ =0,07 mbar Gas ballast Gas ballast Figure 13 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 154/198...

  • Page 155: Maintenance

    In addition to the requirements listed below, please refer to the paragraph “Safety rules”. WARNING! Introduce air in the inlet circuit before every maintenance operation. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 155/198...
  • Page 156 The exhausted oil and the replaced spare parts must be considered as special waste products and handled according to the local regulations in the Country of use. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 156/198...

  • Page 157: Oil Change

    (G) only after having placed underneath the pump tank a suitable container suitable container (see Figure 15 (proper size and shape) for collecting the total quantity of oil. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 157/198...
  • Page 158 Then remove the plugs and discharge the rest of the oil. Figure 15 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 158/198...

  • Page 159: Exhaust Filters Replacement159

    (see “Installation” and “Lubricants”). Figure 16 Exhaust filters replacement Very dirty exhaust filters may cause a considerable pump temperature increase and in extreme cases oil lubricant spontaneous ignition. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 159/198...
  • Page 160 (pos. B4) and its O Ring (pos. B5), reassemble the fixing cartridge disk (pos. B1), if necessary, replace the gasket (pos. B3), reassemble the discharge cover (pos.C1). Figure 17 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 160/198...

  • Page 161: Pump Overhaul

    (pump bushings, vanes and gaskets). Use only genuine spare parts. When placing the order, please specify the P/N. Tab. 5 Pump overhaul spares Part Number Description X3702-68202 MS 120 Major Maintenance Kit MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 161/198...

  • Page 162: Accessories Can Be Ordered

    MS 120 Remote I/O Adapter Cable How to order spare parts When ordering spare parts, always state the pump model, serial number, year of production, Part number, description and quantity needed. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 162/198...

  • Page 163: Lubricants

    A copy of the sheet must be inserted in the pump package before shipping. If a pump is to be scrapped, it must be disposed of in accordance with the specific national standards. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 163/198...

  • Page 164: Troubleshooting

    Inefficient oil recovery system Pump overhaul (Customer Service) Blocked exhaust filters Replace exhaust filters Motor protection is No lubrication Oil level filling up tripping Pump seizure and jam Pump overhaul (Customer Service) MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 164/198...
  • Page 165 (see Operating limits Pump doesn’t start table) Pump in REMOTE without START command Connect pin 7 to pin 9 on J1 - I/O connector MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 165/198...

  • Page 166: Disposal

    Parent Company or a retailer, to initiate the collection and disposal process after checking the contractual terms and conditions of sale. For more information refer to: http://www.agilent.com/environment/product/index.shtml MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 166/198...

  • Page 167: Technical Information

    MS120 Single Stage Rotary Vane Pumps User Manual Technical Information Section I Technical Description 168 Vacuum Seals Technical Data Dimensions Section II Connection to the Electric Supply 175 Starting and Running the Pump Stopping the Pump Safety Rules Warning Notes...

  • Page 168: Section I

    Technical Information Section I Section I Technical Description The MS120 Single Stage Rotary Vane Pumps are rotary vane lubricated vacuum pumps, with oil recirculation. Figure 18 These vacuum pumps are suitable for pumping only air and small quantity of water vapour only. Pumping of other types of gas or vapours must be declared in advance to Agilent Technologies that will give the conformity to the specific use.

  • Page 169: Vacuum Seals

    The seals in the circuit are obtained by means of VITON gaskets. Sealing of the rotor shaft is guaranteed by a rotating gasket with dust-guard lip. The suction flange and duct are sealed by mean of OR gaskets. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 169/198...

  • Page 170: Technical Data

    Technical Information Technical Data Technical Data The following table lists the main technical data of the MS120 Single Stage Rotary Vane Pumps. TECHNICAL DATA UNITS VALUE Nominal speed* (at 1500 rpm) Effective capacity at 5 mbar abs. (3.75 Torr) ≥ 120 ≥...
  • Page 171 Valid for temperatures up to 40°C and altitudes lower than 1000 m. CE marks EN61326-1 2013 Electrical equipment for measurement control and laboratory use EMC Requirements Emission: EN55011 Class B; EN61000-3-2; EN61000-3-3 Immunity Industrial Levels: EN61000-4-2 EN61000-4-8 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 171/198...

  • Page 172: Dimensions

    EN61010-1, 2010 (Safety requirements for electrical equipment for measurement control laboratory use) Dimensions The following figure shows the pumps layout and dimensions: Figure 19 MS120 Single Stage Rotary Vane Pumps dimensions MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 172/198...
  • Page 173 Cooling air outlet Oil filling plug Oil level sight glass Oil drain (with extension) Pump name plate Lifting eyebolt Gas ballast valve (ON-OFF) Swivel caster with brake Swivel caster Mains MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 173/198...
  • Page 174 Technical Information Technical Data Reference (Figure 20) Component ON-OFF Switch Status Led Fuse Serial port MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 174/198...

  • Page 175: Connection To The Electric Supply

    The pump must be installed in a way that allows an easy interruption of the line voltage. Power supply cord: The correct cable for electrical wiring is a three wires (Ph+N+Earth) cable. The wire section has to be at least 2 mm2 (AWG14). MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 175/198...

  • Page 176: Starting And Running The Pump

    To allow the pump starting you have to wire properly the START pins by NOTE connecting the mating connector provided with the pump or by connecting pin 7 to pin 9 on J1 – I/O connector. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 176/198...

  • Page 177: Stopping The Pump

    Safety Rules Use the Retention Spring to secure the mains cable into the IEC320 socket. NOTE MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 177/198...

  • Page 178: Warning Notes

    Carefully inspect the flanges to ensure that there is no dust, oil, dirt or defects of the mating surfaces, before making the required connections. Ensure that all joints and couplings are locked correctly before starting the pump again after repair work. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 178/198...
  • Page 179 Do not replace the oil immediately after stopping the machine as the oil may still be at high temperature. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 179/198...

  • Page 180: Caution Notes

    Before putting a group together, always spread a little oil over inner parts and mating surfaces. Replace all seals with original spare parts before reassembling components. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 180/198...

  • Page 181: User Interface

    Technical Information User Interface User Interface Figure 21 Use the Retention Spring to secure the mains cable into the IEC320 socket. NOTE MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 181/198...

  • Page 182: Input/Output Communications

    SIGNAL NAME IN / OUT Interlock. Status (N.O. relay contact) TX (RS232) RX (RS232) Interlock. Status (N.O. relay contact) Ground A+ (RS485) START/STOP B- (RS485) +24V (50 mA max) MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 182/198...

  • Page 183: Serial Communication Connection Examples

    Figure 23 The pump operation is I/O signals dependent so you must always plug-in the NOTE provided mating connector to start the pump. Serial Communication Connection Examples MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 183/198...
  • Page 184 User Interface Figure 24 Figure 25 The communication port mating connector is supplied with the unit. See the host computer's instruction manual for further details on serial port connections. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 184/198...

  • Page 185: How To Connect The I/O Port To An External Cable

    In this way, you will be sure to reduce the influence of the external noise and to accomplish the EMC requests. Figure 26 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 185/198...

  • Page 186: Serial Communication Protocol

    When a data is indicated between two quotes (‘...’) it means that the indicated NOTE data is the corresponding ASCII character. <STX> (Start of transmission) = 0x02  <ADDR> (Unit address) = 0x80 (for RS 232)  MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 186/198...
  • Page 187 The controller can answer with the following response types: Type Length Value Description Logic 1 byte after a read instruction of a logic window Numeric 6 bytes after a read instruction of a numeric window MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 187/198...

  • Page 188: Examples

    (for example you can’t write the Soft Start when the Pump is running) Examples Command: START Source: PC Destination: Pump ADDR WINDOW Source: Pump Destination: PC ADDR MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 188/198...

  • Page 189: Window Meanings

    The windows default values are shown in bold. TYPE DESCRIPTION START/STOP (1= START; 0= STOP) REMOTE/SERIAL CONFIGURATION (1= Remote; 0= Serial) REMOTE I/O SET POINT VALUE [Hz] (0 – 127) 40 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 189/198...
  • Page 190 PUMP STAND-BY [h] Indicates the total hours of pump life in stand-by (pump switched-on but not in running condition) PUMP MODEL NUMBER PUMP SPECIAL MODEL NUMBER PUMP SERIAL NUMBER SW PROGRAM LISTING CODE & REVISION MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 190/198...

  • Page 191: Pump Status

    The Pump Status can be detected by looking at the STATUS LED or reading the W205 value throug serial communication interface. LED STATUS CONTROLLER STATUS Green blinking Stop (once every 2 seconds) Green blinking Ramp – Autotuning Green Normal Operation Fail MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 191/198...

  • Page 192: Rotor Lock Test

    Orange. During this phase the pump is not able to be started. Rotor Lock Test The rotational frequency is checked continuously. If the rotor remains still for more than 20 sec. the pump status is changed to “Fail”. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01(B) 192/198...
  • Page 198 Agilent Vacuum Products Division/Sales and Service Offices United States India (Sales) India (Service) Agilent Technologies Agilent Technologies India Pvt. Ltd. Agilent Technologies India Pvt. Ltd. 121 Hartwell Avenue Unit Nos 110- 116, & Part of 101 & 109 C-Block, RMZ Centennial Plot Number- 8A, 8B, 8C,...