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DURKOPP ADLER M-TYPE PREMIUM User Training Manual
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DURKOPP ADLER M-TYPE PREMIUM User Training Manual

DURKOPP ADLER M-TYPE PREMIUM User Training Manual

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M-TYPE
PREMIUM
USER
TRAINING

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Summary of Contents for DURKOPP ADLER M-TYPE PREMIUM

  • Page 1 M-TYPE PREMIUM USER TRAINING...
  • Page 2 Agenda Operator Training - 2 days (DAY 1) 09:00 - 09:15 Introduction, Overview of training program 09:15 - 10:00 Presentation of advantages and differences vs traditional machine (CLASSIC) New features and functions Advantages, Opportunities for customer 10:00 - 10:30 Machine Components •...
  • Page 3 Agenda Operator Training - 2 days (DAY 1) 13:15 - 13:45 Operating modes, explication Manual Mode: P000 • Navigation in menus • Description and modification of base parameters • Explication of other parameters • Explication and settings of start and end bartack •...
  • Page 4 Agenda Operator Training - 2 days (DAY 1) 15:00 - 16:15 Automatic Mode • Explication of mode and seam program • Advantages / Program selection • Explication of icons displayed • Exercises: Sewing in automatic mode, select a predefined program, identify and modify parameter settings 16:15 - 16:45 Conclusion, Questions...
  • Page 5 Agenda Operator Training - 2 days (DAY 2) 09:00 - 09:30 Recapitulation of the 1st day Questions 09:30 - 10:30 Edit Mode • Activate edit mode • Settings of base parameters • Explication of global program parameters • Explication of specific parameters in the seam section •...
  • Page 6 Agenda Operator Training - 2 days (DAY 2) 13:15 - 14:45 Programming Mode, creation of programmes • Create a new program • Modify all parameter settings, Navigation in the menus • Exercises: Creation of simple programs 14:45 - 15:00 Break 14:30 - 15:15 Programming Mode (cont.) Exercises:...
  • Page 7 Why M-TYPE PREMIUM? • Productivity • Higher efficiency due to programming functionality / increased no. of operations per machine. • Better Quality Results • Automatic and more precise adjustment / finer calibration tuning • Facility to reproduce parameter settings (more precise results) •...
  • Page 8 Differences PREMIUM vs. CLASSIC • Digital function control with panel OP3000 • Reproducible and reusable parameter adjustment • Creation of automated programs • Automation of seam sections • End bar tack settings can vary from adjustments of start bar tack •...
  • Page 9 Video Stitch Length Thread Tension Foot Pressure Footstroke...
  • Page 10 Advantages/Opportunities Problem: • Small volume lot sizes • Numerous models • long setup times • Dynamic model line Solution/Opportunity: • Programmable sewing machine • Execution of different seam operations using the same machine...
  • Page 11 M-TYPE PREMIUM...

  • Page 12: Machine Components

    Machine Components  (1) Programmable thread tension    (2) Push buttons (3) Stitch adjustment lever  (4) Bobbin winder /  (4a) motorized winder  (5) Oil level indicator  (6) Jog Dial (electronic hand wheel) (7) Control panel OP3000 ...
  • Page 13 Machine Components Control Panel Programmable foot Sewing machine motor OP3000 stroke (max. 9 mm) integrated in machine head Programmable Bobbin winder with bobbin thread tension winding mechanism Hand wheel Oil level Thread Clamp Service Stop indicator (optional equipment) Button Electronic hand Sewing lamp LED wheel (Jog Dial) with dimmer...
  • Page 14 Push Buttons (soft keys) Function Buttons Favorite Button press and turn vertically!
  • Page 15 Function Buttons (Notes)

  • Page 16: Control Panel Op3000

    Control Panel OP3000 Needle Other Thread Tension Parameters Program Stitch Sewing Foot Sewing ESC Button Edit Mode/ number Length Pressure Foot Stroke (quit function) Programming Confirmation Numeric Buttons of settings...
  • Page 17 OP3000: Navigation • Program Selection • Parameter Settings • Navigation between parameters:  • Return to superior menu level:  • Increase/Decrease value:  • Confirmation: OK • Quit the menu with ESC button...

  • Page 18: Operating Modes

    Operating Modes • Manual Mode: P000 • Automatic Mode: P001 - 999 • Programming Mode / Edit Mode – Activated with button P...
  • Page 19 Manual Mode: P000 • Parameter settings on the control panel OP3000 Stitch Length (mm) Needle Thread Tension (1-99%) Sewing Foot Pressure (1-20) Sewing Foot Stroke (max. 9 mm) Other parameters: the auxiliary parameters are • Speed indicated with the + sign •...
  • Page 20 Exercise: Sewing in Manual Mode Pre-settings in Manual Mode During the Sewing Process • modify the following parameters: • start sewing • stitch length 3.0 mm • activate/deactivate sewing backwards (1) • needle thread tension 20% • activate/deactivate the auxiliary values •...
  • Page 21 Manual Mode: Other Parameters...
  • Page 22 Manual Mode: Other Parameters (Notes)
  • Page 23 Manual Mode: Other Parameters (Notes)
  • Page 24 Manual Mode: Other Parameters (Notes)
  • Page 25 Start bartack / End bartack • Stitches ↑ – Number of backward stitches (0-50 points) • Stitches. ↓ – Number of forward stitches (0-50 points) • Repetitions – Number of sections in a bartack (0-10 points) • t Change – Waiting time a turning point (0-1000 ms) ↑...
  • Page 26 Start bartack - Repetitions 1 Repetition 2 Repetitions 3 Repetitions 4 Repetitions bartack bartack bartack starts starts backwar forward seam seam seam Impair Pair...
  • Page 27 Exercise: Sewing in Manual Mode, other parameters Pre-setting in Manual Mode During sewing process • modify the base parameters: • start sewing • stitch length 5.0 mm (automatic start bartack) • needle thread tension 25% • activate/deactivate the auxiliary values: •...
  • Page 28 Exercise: Bartack with Pedal Stop Adjustment of bartacks During sewing process • other parameters • start sewing P… (automatic start bartack) • Start bartack active (On) • interrupt the sewing process (pedal) • Number of backward stitches (3 points) • Number of forward stitches (3 points) •...
  • Page 29 Parameter Fabric Thickness • Fabric Thickness On/Off Goal: Goal: – Stroke – Sewing foot stroke consistent good consistent good – Stitchlen. - Stitch length sewing results sewing results – Thr.Tens. – Needle thread tension – FootPress. – Sewing foot pressure –...
  • Page 30 Parameter Fabric Thickness (Notes)
  • Page 31 Exercises: Adjustment Fabric Thickness Mode linear Mode 2. OnOff • Active (On) • Stitchlen. • Stroke • Mode 2. OnOff • Mode linear • TickMin 3.0 mm • Stroke 8.0 • ThickMin 2.0 mm • ThickMax 5.0 mm Mode 2. On •...
  • Page 32 OP3000: Quick Access Functions / Softkey Menu Softkey button (favourite button) Numeric Buttons: Softkey Menu (selection in Quick Access/Softkey Menu)
  • Page 33 OP3000: Navigation Softkey Menu Numeric Buttons: (selection in Quick Access/Softkey Menu) • Softkey Menu / Quick Access • Functions / Buttons 1-7 • 2 page (button 7) • Return to page 1 • Quit the menu via button ESC • Softkey button (e.g. Threading Mode)
  • Page 34 Functions Softkey Menu 2nd page...
  • Page 35 Exercise: Sewing in Manual Mode, Gap and Gap+ Pre-setting in Manual Mode During Sewing Process • modify the base parameters : • start sewing • stitch length 3.8 mm (automatic start bartack) • thread tension 25% • activate/deactivate the auxiliary values •...
  • Page 36 Automatic Mode: P001 - P999 • Program Selection • During sewing process Parameters • indication of actual seam section • display of parameter values defined in the seam section • program progress (program bar) • predefined number of stitches per section Actual seam section •...
  • Page 37 Automatic Mode: Correction Factors • correction %age for stitch length and thread tension • Test results • due to the influence of different material GOAL REALITY Test the correction values and adjust alteration %age...
  • Page 38 Exercise: Identify configurations / settings • Selection of programme P010 • Which program settings can you identify? – Number of seam sections ? – Bartacks ? – Thread Trim ? – Stop between seam sections ? – Predefined number of stitches ?
  • Page 39 Automatic Mode: Sewing a program • Program Selection • Start sewing process • Switch to following seam section • • Function Button no. 6 • USEFUL! Favourite button (assign feature of function buttons) • Skip a seam section of the program •...
  • Page 40 Exercise: Sewing in Automatic Mode • A predefined Simple Program (1 seam section) – Select a program using the right/left arrow navigation buttons: P001 – SETUP 1 – Press the pedal forward and start sewing • verify the parameters during sewing process •...
  • Page 41 Exercise: Sewing in Automatic Mode • Utilise a program consisting of several seam sections – Select a program using the right/left arrow navigation buttons: P010 – SEAM 10 MANUEL – Sew the program • start bartack automatically executed • switch to next seam section (function button no. 6 or ) •...
  • Page 42 Übung: Nähen im Automatikmodus • Sewing of a program consisting of several seam sections and specific number of stitches per section – Select a program using the right/left arrow navigation buttons: P021 – SEAM AUTOMATIC – Sew the program • end bartack automatically executed •...
  • Page 43 Conclusion Day 1 • Introduction to the M-TYPE PREMIUM machine • Advantages, new functions • Components of the machine • Control Panel OP3000 • Navigation in the menus • Softkey Menu • Manual Mode: P000 • Parameter adjustment • Start bartack / end bartack •...
  • Page 44 QUESTIONS?
  • Page 45 THANK YOU FOR YOUR ATTENTION...
  • Page 46 Recapitulation of First Day • Control Panel OP3000 • How to navigate in the menus • Use of Softkey Menu, favourite button • Manual Mode: P000 • Adjustment of base parameters • Adjustment of other parameters P… • Thread Tim •...
  • Page 47 Edit Mode: Modify an existing program • activate edit mode pressing button (the P flashes) • Basic parameters • Direct modification of stitch lengths, thread tension, sewing foot pressure and sewing foot stroke • Global parameters of the program • Program Name •...
  • Page 48 Edit Mode: Modify an existing program (cont.) • Modify segment parameters • Navigate on the desired seam section number and press • “New” Parameters not shown in manual mode • StitchCount – predefine the no. of stitches for the section •...
  • Page 49 Program Parameters (Notes)
  • Page 50 Program Parameters (Notes)
  • Page 51 Program Parameters (Notes)
  • Page 52 Exercise: Edit Mode – Modify program P010 1. Select the program P010 – TEST 2 and activate the Edit mode 2. Select seam section 1 (first section) and press OK. 3. Modify the following parameter settings: • Section 1: • stitch length 6 mm •...
  • Page 53 Programming Mode: Create a program 1. Activate the softkey menu and press the button (in manual or edit mode also button 2. Program number (accept proposed number or choose different program number using or enter one with the numeric buttons) 3.
  • Page 54 Programming Mode: (Notes)
  • Page 55 Exercise: Create a Simple Program Create a program consisting of one seam section only • Create program P007 PROGRAM SIMPLE • Add a segment • Set the seam section parameters: • stitch length 4 mm • sewing foot stroke 3 mm •...
  • Page 56 Exercise: Create a complex Program Create a program consisting of several seam sections • Section 2: • Create the program P008 COMPLEX PROGRAM • stitch length 6 mm • sewing foot stroke 5 mm • Section 1: • stitch count: mode 0 (not counted) •...
  • Page 57 Exercise: Create a program LACE Creation of a program with backward sewing • Program name: P… • Section 2: LACE • Stitch count.: number of stitches 4 pt • Section1: • Section 3: • stitch length 4 mm • number of stitches backwards: 2 pt •...
  • Page 58 Exercise: Programme « Cross » stitch length: 3,5 mm sewing foot stroke 3 mm sewing foot pressure 3 thread tension 20% maximum speed: 200 Segment 1: 2 forward stitches Segment 2: 4 backward stitches Segment 3: 2 forward stitches, Foot lifted active On -->...
  • Page 59 Practice various programs • Basic parameters • stitch length: 3,4 mm • thread tension: • sewing foot pressure: • sewing foot stroke: • Programs for chapes (bag handles, etc.) • Latches, bartacks...
  • Page 60 Exercise: Create a complex program Create a program consisting of divers seam sections • Section 2: P… • Program name: Start • stitch count: number of stitches 7 SEWING TEST sewing • Section 3: • Section 1: • stitch count: number of stitches 7 •...
  • Page 61 Programming Mode: Copy / Delete a program 1. Select the program you want to copy 2. Activate the programming mode by pressing the button 3. Press the numeric button under in the Softkey Menu 4. Select the seam section to be edited and adjust the parameters of the selected section 5.
  • Page 62 Creating a program using the Teach-in function Create a new program Press the Teach-in button. Automatic creation of 1 section Adjust basic parameters: stitch length, needle thread tension, sewing foot pressure, sewing foot stroke Press the pedal and complete the seam section up to the desired position on the material.
  • Page 63 Exercise: Create a program using Teach-in • Create the program P011 LABEL • Add and activate the 1 seam section and set the basic parameters: • stitch length: 5mm • needle thread tension: 25% • sewing foot stroke: 3 mm •...
  • Page 64 Conclusion Day 2 • Edit Mode: Modify / Edit programs • Global program parameters • Parameters of seam section • Programming Mode • Create programs • Adjust basic parameters, parameters for the seam sections and global program parameters • Copy / Delete a program •...

  • Page 65: Best Practice

    BEST PRACTICE • Useful sequence for creation of programs (Adding a new section in the program copies the values of the previous section) • Pre-set of default values for programs in technical mode (values used for first section) • Copy a program and modify settings •...
  • Page 66 QUESTIONS?
  • Page 67 THANK YOU FOR YOUR ATTENTION...
  • Page 68 Subject to design changes - Part of the machines shown with additional equipment - Printed in Germany © Dürkopp Adler AG – Additional Instructions – 0791 867712 EN - 03.0 - 01/2018...