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Install Fuel Tank
Fuel can cause fi res and severe burns.
Do not fi ll fuel tank while engine is hot or
running.
Fuel is fl ammable and its vapors can ignite. Store
fuel only in approved containers, in well ventilated,
unoccupied buildings. Do not fi ll fuel tank while engine
is hot or running, since spilled fuel could ignite if it
comes in contact with hot parts or sparks from ignition.
Do not start engine near spilled fuel. Never use fuel as
a cleaning agent.
1. Place fuel tank on retention container.
2. Connect fuel hoses to top and bottom of fuel tank
and position hose clamps.
Install Front Panel
Electrical Shock can cause injury.
Do not touch wires while engine is running.
Never operate generator in rain or snow.
Never touch generator with wet hands or electrical
shock may occur.
1. Place control panel into control panel frame and
secure with screws. Torque to 9.0 N·m (79 in. lb.).
2. Connect 9 pin connector from engine to control
panel.
3. Connect 4 pin connector from alternator cover to
alternator.
4. Connect 2 wire terminals from alternator cover to
rectifi er.
5. Secure ground wire with screw and washer to rear
cover.
6. Align alternator cover notches to rear cover screws
and press on. Turn slightly to lock in and tighten
screws.
7. Remove fuel tank cap.
8. Align front cover and fuel tank, press fuel tank neck
through rubber seal of front cover.
9. Replace fuel tank cap.
10. Secure front panel with screws and torque to
9.0 N·m (79 in. lb.).
11. Secure control panel frame to front panel with
screws. Torque screws to 9.0 N·m (79 in. lb.).
38 690 01 Rev. --
WARNING
CAUTION
KohlerPower.com
Install Intake Air Tube
Position intake air tube onto air cleaner and secure with
hose clamp.
Install Lifting Ring (if required)
1. Install lifting ring into lifting ring frame.
2. Install washer, nut and jam nut. Tighten jam nut to
nut.
3. Insert cotter pin and bend ends.
Install Upper Alternator Baffl e (if required)
1. Install upper alternator baffl e to lifting ring frame.
2. Secure upper alternator baffl e with screws and
torque to 9.0 N·m (79 in. lb.).
Install Lifting Ring Frame
1. Place lifting ring frame in position on retention
container.
2. Connect intake air tube.
3. Secure lifting ring frame with screws and torque to
9.0 N·m (79 in. lb.).
Install Battery Tray
Secure battery tray to lifting ring frame and upper
alternator baffl e with screws. Torque to 9.0 N·m
(79 in. lb.).
Install Door Panel
NOTE: When installing door panel, it may be necessary
to loosen front panel to align screw holes
properly. If cross threading occurs, it may cause
rivet nut to break loose.
Install door panel to retention container and secure door
panel with screws and torque to 9.0 N·m (79 in. lb.).
Install Back Panel
NOTE: When installing back panel, it may be necessary
to loosen door panel to align screw holes
properly. If cross threading occurs, it may cause
rivet nut to break loose.
Install back panel to retention container and secure back
panel with screws and torque to 9.0 N·m (79 in. lb.).
Install Side Panel
NOTE: When installing side panel, it may be necessary
to loosen front and back panels to align screw
holes properly. If cross threading occurs, it may
cause rivet nut to break loose.
Install side panel to retention container and secure side
panel with screws and torque to 9.0 N·m (79 in. lb.).
Reassembly
23
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