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Remove Front Panel
Electrical Shock can cause injury.
Do not touch wires while engine is running.
Never operate generator in rain or snow.
Never touch generator with wet hands or electrical
shock may occur.
NOTE: Removal of control panel and control panel
frame from front panel is not necessary for
servicing engine or alternator.
NOTE: When removing front panel, write down wire
colors and locations to aid in reassembly.
1. Remove screws securing control panel frame to front
panel. Lay control panel frame in generator to allow
access to alternator.
2. Disconnect 9 pin connector from engine to control
panel.
3. Loosen screws securing alternator cover. Twist
alternator cover slightly and remove alternator cover.
4. Disconnect 2 wire terminals from alternator cover to
rectifi er.
5. Remove screw securing ground wire to rear cover.
6. Disconnect 4 pin connector from alternator cover to
alternator.
7. Remove both control panel frame with wire harness
and alternator cover as an assembly.
8. To access inside control panel, remove screws
securing control panel frame to control panel.
9. Remove fuel tank cap.
10. Remove screws securing front panel and remove
front panel.
11. Replace fuel tank cap.
38 690 01 Rev. --
CAUTION
KohlerPower.com
Disassembly/Inspection and Service
Remove Fuel Tank
Fuel can cause fi res and severe burns.
Do not fi ll fuel tank while engine is hot or
running.
Fuel is fl ammable and its vapors can ignite. Store
fuel only in approved containers, in well ventilated,
unoccupied buildings. Do not fi ll fuel tank while engine
is hot or running, since spilled fuel could ignite if it
comes in contact with hot parts or sparks from ignition.
Do not start engine near spilled fuel. Never use fuel as
a cleaning agent.
High Pressure Fluids can puncture skin and
cause severe injury or death.
Do not work on fuel system without proper
training or safety equipment.
Fluid puncture injuries are highly toxic and hazardous.
If an injury occurs, seek immediate medical attention.
NOTE: Transfer any remaining fuel into an approved
container.
1. Close fuel valve and remove fuel hoses from top and
bottom of fuel tank.
2. Lift out fuel tank and place in a well ventilated area.
WARNING
WARNING
15
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